Hydraulically damped actuator
11319741 · 2022-05-03
Assignee
Inventors
Cpc classification
E05F3/08
FIXED CONSTRUCTIONS
E05F3/102
FIXED CONSTRUCTIONS
E05F3/12
FIXED CONSTRUCTIONS
International classification
Abstract
A hydraulically damped actuator closes a hinged closure system. The actuator includes an energy storing mechanism that stores energy when the closure system is being opened and restores the energy to effect closure of the closure system. A hydraulic damping mechanism damps the closing movement of the closure system. The actuator further includes a tubular cylinder barrel with first and a second ends and a rotatable shaft with first and a second extremities. The shaft extends through the tubular cylinder barrel. Both extremities of the shaft are available to be connected with a mechanical connector that transfers rotation of the closure system to the shaft, which allows the actuator to be mounted in two opposing orientations depending on the handedness of the closure system.
Claims
1. A hydraulically damped actuator for closing a closure system having a first member and a second member that are hingedly connected to each other, the actuator comprising: a tubular cylinder barrel having a longitudinal axis, a first end, and a second end; an energy storing mechanism inside the tubular cylinder barrel configured for storing energy when said closure system is being opened and for restoring said energy to effect closure of said closure system; a hydraulic damping mechanism inside the tubular cylinder barrel configured for damping a closing movement of said closure system, the damping mechanism comprising a piston configured to be slidable within said tubular cylinder barrel between two extreme positions in the direction of said longitudinal axis; a shaft that is rotatable with respect to said tubular cylinder barrel, said shaft having a first extremity, a second extremity, and a rotation axis that substantially coincides with said longitudinal axis, the shaft being configured for operatively coupling the energy storing mechanism and the damping mechanism; and a mechanical connector configured for operatively coupling the shaft to said second member, wherein said tubular cylinder barrel has a first tubular part and a second tubular part separated by an inner collar on the tubular cylinder barrel, the energy storing mechanism being located in said first tubular part and the damping mechanism being located in said second tubular part, wherein the first tubular part has an inner diameter which decreases from said first end towards the collar and the second tubular part has an inner diameter which decreases form said second end towards the collar.
2. A hydraulically damped actuator for closing a closure system having a first member and a second member that are hingedly connected to each other, the actuator comprising: a tubular cylinder barrel having a longitudinal axis, a first end, and a second end; an energy storing mechanism inside the tubular cylinder barrel configured for storing energy when said closure system is being opened and for restoring said energy to effect closure of said closure system; a hydraulic damping mechanism inside the tubular cylinder barrel configured for damping a closing movement of said closure system, the damping mechanism comprising a piston configured to be slidable within said tubular cylinder barrel between two extreme positions in the direction of said longitudinal axis; a shaft that is rotatable with respect to said tubular cylinder barrel, said shaft having a first extremity, a second extremity, and a rotation axis that substantially coincides with said longitudinal axis, the shaft being configured for operatively coupling the energy storing mechanism and the damping mechanism; and a mechanical connector configured for operatively coupling the shaft to said second member, wherein said tubular cylinder barrel has a first tubular part and a second tubular part separated by an inner collar on the tubular cylinder barrel, the energy storing mechanism being located in said first tubular part and the damping mechanism being located in said second tubular part, wherein the collar is formed by an annular element which is fixed within the tubular cylinder barrel.
3. A hydraulically damped actuator for closing a closure system having a first member and a second member that are hingedly connected to each other, the actuator comprising: a tubular cylinder barrel having a longitudinal axis, a first end, and a second end; an energy storing mechanism inside the tubular cylinder barrel configured for storing energy when said closure system is being opened and for restoring said energy to effect closure of said closure system; a hydraulic damping mechanism inside the tubular cylinder barrel configured for damping a closing movement of said closure system, the damping mechanism comprising a piston configured to be slidable within said tubular cylinder barrel between two extreme positions in the direction of said longitudinal axis; a shaft that is rotatable with respect to said tubular cylinder barrel, said shaft having a first extremity, a second extremity, and a rotation axis that substantially coincides with said longitudinal axis, the shaft being configured for operatively coupling the energy storing mechanism and the damping mechanism; and a mechanical connector configured for operatively coupling the shaft to said second member, wherein said tubular cylinder barrel has a first tubular part and a second tubular part separated by an inner collar on the tubular cylinder barrel, the energy storing mechanism being located in said first tubular part and the damping mechanism being located in said second tubular part, wherein the first tubular part, the second tubular part and the collar are integrally formed in the tubular cylinder barrel.
4. A hydraulically damped actuator for closing a closure system having a first member and a second member that are hingedly connected to each other, the actuator comprising: a tubular cylinder barrel having a longitudinal axis a first end, and a second end; an energy storing mechanism inside the tubular cylinder barrel configured for storing energy when said closure system is being opened and for restoring said energy to effect closure of said closure system; a hydraulic damping mechanism inside the tubular cylinder barrel configured for damping a closing movement of said closure system, the damping mechanism comprising a piston configured to be slidable within said tubular cylinder barrel between two extreme positions in the direction of said longitudinal axis; a shaft that is rotatable with respect to said tubular cylinder barrel, said shaft having a first extremity, a second extremity, and a rotation axis that substantially coincides with said longitudinal axis, the shaft being configured for operatively coupling the energy storing mechanism and the damping mechanism; and a mechanical connector configured for operatively coupling the shaft to said second member, wherein the shaft extends at least from said first end to said second through the tubular cylinder barrel, said tubular cylinder barrel being configured to be irrotatably fixed to the first member of the closure system with its longitudinal axis in a first orientation for a right-handed closure system and in a second orientation, opposite to the first orientation, for a left-handed closure system, and the mechanical connector being configured to be connected to the first extremity of the shaft when the tubular cylinder barrel is with its longitudinal axis in said first orientation and to the second extremity of the shaft when the tubular cylinder barrel is with its longitudinal axis in said second orientation, wherein the damping mechanism comprises: a closed cylinder cavity which is filled with a volume of hydraulic fluid; said piston which is disposed within the closed cylinder cavity so as to divide the closed cylinder cavity into a high pressure compartment and a low pressure compartment, the piston being operatively coupled to said shaft to be slidable between said two extreme positions; a motion converting mechanism to convert a relative rotational motion of the shaft with respect to the tubular cylinder barrel into a sliding motion of the piston; a one-way valve allowing fluid flow from the low pressure compartment to the high pressure compartment when said closure system is being opened; and at least one restricted fluid passage between the high pressure compartment and the low pressure compartment.
5. The actuator according to claim 4, wherein the actuator comprises at least one adjustable valve to regulate a flow of hydraulic fluid through said at least one restricted fluid passage.
6. The actuator according to claim 5, wherein said at least one restricted fluid passage is formed in the shaft and comprises a bore that extends substantially in the direction of said longitudinal axis and terminates in an end face of the shaft at the second extremity thereof, said at least one adjustable valve being placed in said bore.
7. The actuator according to claim 4, wherein said tubular cylinder barrel has a first tubular part and a second tubular part separated by an inner collar on the tubular cylinder barrel, the energy storing mechanism being located in said first tubular part and the damping mechanism being located in said second tubular part, wherein the first tubular part, the second tubular part and the collar are integrally formed in the tubular cylinder barrel.
8. A hydraulically damped actuator for closing a closure system having a first member and a second member that are hingedly connected to each other, the actuator comprising: a tubular cylinder barrel having a longitudinal axis, a first end, and a second end; an energy storing mechanism inside the tubular cylinder barrel configured for storing energy when said closure system is being opened and for restoring said energy to effect closure of said closure system; a hydraulic damping mechanism inside the tubular cylinder barrel configured for damping a closing movement of said closure system, the damping mechanism comprising a piston configured to be slidable within said tubular cylinder barrel between two extreme positions in the direction of said longitudinal axis; a shaft that is rotatable with respect to said tubular cylinder barrel, said shaft having a first extremity, a second extremity, and a rotation axis that substantially coincides with said longitudinal axis, the shaft being configured for operatively coupling the energy storing mechanism and the damping mechanism; and a mechanical connector configured for operatively coupling the shaft to said second member, wherein said tubular cylinder barrel has a first tubular part and a second tubular part separated by an inner collar on the tubular cylinder barrel, the energy storing mechanism being located in said first tubular part and the damping mechanism being located in said second tubular part, wherein the actuator comprises: a first roller bearing interposed between the shaft and the tubular cylinder barrel, said first roller bearing having an inner race and an outer race, the inner race of the first roller bearing axially engaging a first transverse surface that is, in the direction of said longitudinal axis, in a fixed position with respect to the shaft, the outer race of the first roller bearing axially engaging a second transverse surface that is, in the direction of said longitudinal axis, in a fixed position with respect to the tubular cylinder barrel, the outer race of the first roller bearing preferably radially engaging said tubular cylinder barrel; and a second roller bearing interposed between the shaft and the tubular cylinder barrel, said second roller bearing having an inner race and an outer race, the inner race of the second roller bearing axially engaging a third transverse surface that is, in the direction of said longitudinal axis, in a fixed position with respect to the shaft, the outer race of the second roller bearing axially engaging a fourth transverse surface that is, in the direction of said longitudinal axis, in a fixed position with respect to the tubular cylinder barrel, the outer race of the second roller bearing preferably radially engaging said tubular cylinder barrel.
9. The actuator according to claim 8, wherein the actuator comprises: a first connection member irrotatably fixed to said first extremity, in particular by a first member pin that is placed through the shaft and through the first connection member in a direction that is transverse to said longitudinal axis, said first connection member forming said first transverse surface, the inner race of the first roller bearing preferably radially engaging said first connection member; and a second connection member irrotatably fixed to said second extremity, in particular by a second member pin that is placed through the shaft and through the second connection member in a direction that is transverse to said longitudinal axis, the second member pin preferably being offset with respect to the rotation axis of the shaft, said second connection member forming said third transverse surface, the inner race of the second roller bearing preferably radially engaging said second connection member, and in that the mechanical connector is configured to be affixed to said first connection member when the tubular cylinder barrel is in said first orientation and to said second connection member when the tubular cylinder barrel is in said second orientation.
10. The actuator according to claim 9, wherein the first connection member comprises at least one right-handed orientation member, the second connection member comprises at least one left-handed orientation member, and the mechanical connector comprises at least one orientation member, said right-handed orientation member and said orientation member being configured such that, when the tubular cylinder barrel is with its longitudinal axis in said first orientation, the mechanical connector is oriented for a right-handed closure system, said left-handed orientation member and said orientation member being configured such that, when the tubular cylinder barrel is with its longitudinal axis in said second orientation, the mechanical connector is oriented for a left-handed closure system.
11. The actuator according to claim 4, wherein the shaft is integrally formed between its first and second extremity.
12. The actuator according to claim 4, wherein the energy storing mechanism comprises: a first actuation member that is irrotatably fixed with respect to the tubular cylinder barrel; a second actuation member that is irrotatably fixed with respect to the shaft and a torsion spring having a first end region connected to said first actuation member and a second end region connected to said second actuation member.
13. The actuator according to claim 4, wherein the tubular cylinder barrel is integrally formed.
14. The actuator according to claim 4, wherein the actuator further comprises: a first mounting aid removably interposed between said first extremity and the tubular cylinder barrel to maintain the shaft in a partially rotated position with respect to the tubular cylinder barrel, said partially rotated position corresponding to a partially opened closure system; and a second mounting aid removably interposed between said second extremity and the tubular cylinder barrel to maintain the shaft in said partially rotated position with respect to the tubular cylinder barrel.
15. The actuator according to claim 7, wherein the motion converting mechanism comprises a rotation prevention mechanism to prevent rotation of the piston in the closed cylinder cavity, the rotation prevention mechanism comprising a guiding element that is bolted to said collar, the piston being irrotatably and slideably in the direction of said longitudinal axis coupled to the guiding element.
16. The actuator according to claim 4, wherein the shaft extends through said piston.
17. The actuator according to claim 8, wherein the first roller bearing is a double roller bearing, and the second roller bearing is a double roller bearing.
18. The actuator according to claim 1, wherein the collar is formed by an annular element which is fixed within the tubular cylinder barrel.
19. The actuator according to claim 1, wherein the first tubular part, the second tubular part and the collar are integrally formed in the tubular cylinder barrel.
20. The actuator according to claim 2, wherein a seal is pressed between the tubular cylinder barrel and the annular element or the annular element itself forms a seal.
21. The actuator according to claim 2, wherein the annular element is fixed within the tubular cylinder barrel by means of at least one bolt or pin which extends transversally through the tubular cylinder barrel.
Description
(1) The disclosure will be further explained by means of the following description and the appended figures.
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(28) The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims.
(29) Furthermore, the various embodiments, although referred to as “preferred” are to be construed as exemplary manners in which the invention may be implemented rather than as limiting the scope of the invention.
(30) The invention generally relates to a hydraulically damped actuator 100 for closing a closure system having a first member and a second member that are hingedly connected to each other. The first member is typically a fixed support 101, such as a wall or a post, while the second member is typically a moveable closure member 102, such as a gate, a door, or a window. In particular, the hydraulically damped actuator 100 is designed for an outdoors closure system that may be subjected to large temperature variations. The actuator comprises an energy storing mechanism and a damping mechanism, both of which are operatively connected with the members of the closure system. The energy storing mechanism is configured for storing energy when the closure system is being opened and for restoring the energy to effect closure of the closure system. The damping mechanism is configured for damping a closing movement of the closure system and comprises a piston that is slideable along the longitudinal direction within the actuator between two extreme positions.
(31) The main idea of the invention is to mount the actuator in differently oriented positions depending on the handedness of the closure system. Specifically, for a right-handed closure system, the actuator is mounted with its longitudinal axis in a first orientation (e.g. upright or upside down), while, for a left-handed closure system, the actuator is mounted with its longitudinal axis in a second orientation that opposite to the first orientation (e.g. upside down or upright). This enables the energy storing mechanism and the damping mechanism to operate in the same way for both a right-handed closure system and a left-handed closure system.
First Embodiment
(32)
(33) The actuator 100 is fixed to the support using four fixture sets as described in EP-B-1 907 712. In particular, as illustrated in
(34) The actuator 100 further comprises a mechanical connector element 108 having an opening through which the arm of the eyebolt hinge 103 runs. Preferably, as illustrated in
(35) From
(36) As illustrated in
(37) It will be readily appreciated that more or fewer bolts 111 may also be used to fix the mechanical connector element 108 to the main body 110 of the actuator 100. For example, only a single bolt may be used that is bolted in the centre of the connection members 112, 113. However, especially considering the large forces in the present embodiment of the actuator 100, offsetting the bolt(s) 111 with respect to the centre of the connection members 112, 113 is advantageous to transfer the rotational motion to and from the mechanical connector element 108.
(38) Furthermore, other means to fix the mechanical connector element 108 to the main body 110 of the actuator 100 may also be possible. For example, a pin may be placed transversally through both the mechanical connector element 108 and the connection members 112, 113.
(39) Each of the connection members 112, 113 is also provided with an additional hole 115 that cooperates with a projection (not shown) on the bottom side of the mechanical connector element 108 thereby ensuring a unique alignment between the mechanical connector element 108 and the main body 110 of the actuator 100. In other words, there is only a single possible position to mount the mechanical connector element 108 on either of the connection members 112, 113. This is done such that the mechanical connector element 108 is mounted with the plate-like part having the opening oriented towards the closure member 102 for both a right-handed and a left-handed closure system as illustrated in
(40) It will be readily appreciated that alternative means may also be provided to ensure a unique alignment between the mechanical connector element 108 and the main body 110 of the actuator 100. For example, a groove along the inner side of the mechanical connector piece with a corresponding projection on the outer side of the connection members 112, 113.
(41) The actuator 100 preferably also comprises an end-cap 116 used to cover the free connection member 112, 113, i.e. the connection member not used for mounting the mechanical connector element 108. In
(42) In an alternative, non-illustrated, embodiment, the end-cap 116 may directly mounted to the support 101 using a fixture set as described above. The advantage thereof is that it provides an additional fixation point of the actuator 100, which fixation point is located as far as possible from the region where rotational forces are transmitted from and to the closure member 102, i.e. near the connection member 112, 113 onto which the mechanical connector piece 108 is mounted.
(43)
(44) The actuator 100 is mainly formed by a tubular cylinder barrel 118 having a longitudinal axis 119. The tubular cylinder barrel 118 has an internal collar 120 that divides the tubular cylinder barrel 118 into a first tubular part 142 housing the energy storing mechanism and a second tubular part 143 housing the hydraulic damping mechanism. The tubular cylinder barrel 118 is preferably manufactured from extruded aluminium which is less porous, and which therefore also has a larger strength, when compared with cast aluminium so that it is leak-free with respect to hydraulic fluid. Moreover, it is advantageous if the first tubular part 142 and the second tubular part 143 are bore milled from the extruded aluminium as this results in the collar 120 being integrally formed with the tubular cylinder barrel 118, which is itself also integrally formed, thereby providing a substantially leak-free barrier between the first tubular part 142 and the second tubular part 143. Advantageously, each tubular part 142, 143 has a decreasing diameter when approaching the collar 120 thereby enabling all the elements of the energy storing and damping mechanism to be inserted from either the first end or the second end of the tubular cylinder barrel 118.
(45) The actuator comprises a first fixation member formed by a ring 130 and a second fixation member formed by a ring 141. Each of these fixation members 130, 141 has two openings 117 through which bolts 105 of the fixture sets are placed to fix the tubular cylinder barrel 118 to the support 101. It is advantageous to provide these fixation members 130, 141 as near the ends of the tubular cylinder barrel 118 as possible, because the forces generated with opening and closing the closure system will be largest near the ends of the tubular cylinder barrel 118.
(46) The actuator 100 comprises a shaft 121 that extends along the length of the tubular cylinder barrel 118 and has a rotation axis that substantially coincides with the longitudinal axis 119 of the tubular cylinder barrel 118. As such, the shaft 121 is placed within the circular opening provided by the collar 120. Near the collar 120, a sealing ring 122 is placed around the shaft 121 to ensure that the hydraulic fluid from the hydraulic damping mechanism in the second tubular part 143 does not enter the first tubular part 142 that houses the energy storing mechanism, especially when the actuator 100 is mounted in its second orientation as illustrated in
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(49) It will be readily appreciated that, such a central pin may also be used for the second connection member 113 in an embodiment of the actuator 100 that does not include adjustable valves in the shaft 121. Furthermore, the pin 140 may also be offset with respect to the longitudinal axis 119. Moreover, the pins 139, 140 may be threaded to provide a more secure connection.
(50) Returning to
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(52) It will be readily appreciated that only a single roller bearing 123, 124 could be provided between each connection member 112, 113 and the tubular cylinder barrel 118. However, as described above, the actuator 100 of the present embodiment needs to handle large forces, therefore, providing two roller bearings 123, 124 is advantageous.
(53) Moreover, the double roller bearings 123, 124 could also be placed with their inner race 126, 128 directly contacting the shaft 121. This could be achieved by having connection members 112, 113 that do not include the annular sleeve portion and by providing roller bearings 123, 124 having a smaller diameter. However, as described above, the double roller bearings 123, 124 need to transfer longitudinally directed forces, therefore, providing roller bearings 123, 124 having a larger diameter, i.e. having a larger surface area of the races 125, 126, 127, 128, is clearly advantageous.
(54) The energy storing mechanism in the first tubular part 142 of the tubular cylinder barrel 118 is shown in
(55) It will be readily appreciated that, although the ring 130 in the illustrated embodiment has a double function, two rings may also be provided, a first of these rings forming the first fixation member and a second of these rings forming the first actuation member.
(56) It will be appreciated that, in an alternative, non-illustrated embodiment, the energy storing mechanism may also be provided with a compression spring and a sliding piston.
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(59) It will be readily appreciated that the pins 135, 137 may be threaded to provide a more secure connection.
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(61) Returning to
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(63) The hydraulic damping mechanism comprises a closed cylinder cavity 144 formed inside the second tubular part 143. The closed cylinder cavity 144 is closed at one end by the collar 120, preferably in combination with the sealing ring 122, and at the other end by an annular closing member 145. This annular closing member 145 is preferably screwed in the tubular cylinder barrel 118 and includes at least one additional sealing ring 146 to ensure a leak-tight connection between the tubular cylinder barrel 118 and the annular closing member 145. The closed cylinder cavity 144 has a longitudinal direction which is the same as the direction of the longitudinal axis 119. The closed cylinder cavity 144 is filled with a hydraulic fluid.
(64) The damping mechanism further comprises a piston 147 placed in the closed cylinder cavity 144 to divide the closed cylinder cavity 144 into a high pressure compartment 148 and a low pressure compartment 149 (illustrated in
(65) As illustrated in the horizontal cross-section in
(66) It will be readily appreciated that, in other embodiments, more bolts and/or projections 153 may be used, or that only bolts or only projections 153 may be used to irrotatably lock the guiding element 151 in the second tubular part 143. Moreover, other means may be suitable to irrotatably lock the guiding element 151 in the second tubular part 143. For example, bolts may be inserted transversally through the tubular cylinder barrel 118 into the guiding element 151. However, this would result in at least one opening in the closed cylinder cavity 144, which opening is used to insert the bolt, which may lead to a leak of hydraulic fluid. In an alternative embodiment, the guiding element itself could be fixed to the tubular cylinder barrel and could form an annular element forming the collar 120. This annular element can form a seal, or a seal can be applied between the annular element (collar) and the tubular cylinder barrel 118, so that no hydraulic fluid can leak from the closed cylinder cavity 144 into the second tubular part 142 of the cylinder barrel 118.
(67) It will be further appreciated that more or less grooves may be provided in the guiding element 151. The guiding element 151 is preferably made from a synthetic material, in particular a thermoplastic material. Furthermore, the guiding element 151 is preferably injection moulded.
(68) The hydraulic damping mechanism further comprises the rotatable shaft 121, which runs through both the high pressure and the low pressure compartments 148, 149 of the closed cylinder cavity 144.
(69) In order to convert the rotational motion of the shaft 121 into a translational motion of the piston 147, a spindle 154 is provided between the shaft 121 and the piston 147. In particular, the spindle 154 is made, preferably injection moulded, of a synthetic material, preferably a thermoplastic material, which can easily be moulded into the required shape. As illustrated in
(70) It will be readily appreciated that the pin 157 may be threaded to provide a more secure connection.
(71) It will be readily appreciated that the spindle 154 may also be integrally formed with the shaft 121 as illustrated in the embodiment of the present invention described below with respect to
(72) To keep the actuator 100 as compact as possible, no gearing or reduction is provided between the shaft 121 and the piston 147. As such, the threaded portions 155, 156 have a screw thread with a high lead angle. Preferably, the outer threaded portion 155 has a lead angle of at least 45° and more preferably at least 55° and most preferably at least 60°. In the illustrated embodiment, the lead angle is equal to about 66°. Moreover, the outer threaded portion 155 preferably has at least 5 starts and more preferably at least 7 starts and 10 starts in the illustrated embodiments.
(73) The hydraulic damping mechanism further comprises a one-way valve (not shown in the Figures illustrating this embodiment, but indicated in
(74) To achieve the damping action upon closing of the closure system by the energy storing mechanism, at least one restricted fluid passage is provided between the two compartments 148, 149 of the closed cylinder cavity 144. One restricted fluid passage is formed by a channel connecting, in all the possible positions of the piston 147, i.e. in all positions between its two extreme positions, the low pressure compartment 149 with the high pressure compartment 148. This channel is provided with an adjustable valve 160, in particular a needle valve, so that the flow of hydraulic liquid through this channel can be controlled. In this embodiment, the channel is provided in by at least three bores in the shaft 121 (as detailed in
(75) The shaft further comprises a second restricted fluid passage formed by channel that also comprises three bores as detailed in
(76) As illustrated in
(77) It will be appreciated that the restricted fluid passages may also be provided in the wall of the tubular cylinder barrel 118 with the adjustable valves 160, 167 being provided in the collar 120 as will be described below with respect to the embodiment of the present invention illustrated in
(78) The operation of the energy storing mechanism and the damping mechanism will be explained with respect to
(79) In
(80) When the closure system is fully or partially opened and no force is applied to the closure system, the energy storing mechanism will release its energy to close the closure system. Specifically, the torsion spring 132 will try to relax, thereby rotating the second actuation member 131 in a second direction, opposite to the first direction. Because the second actuation member 131 is fixed to the shaft 121 and the closure member 102, via the mechanical connector 108, these are also urged to rotate. The shaft 121 also transfers this rotation to the piston 147 which is now moved away from the collar 120. The one-way valve is now shut and the hydraulic fluid is forced through the restricted fluid passage in the shaft 121. This restricted flow thus damps the closing movement. When the closure system is almost closed, the piston 147 will no longer block the second bore 166 thus allowing hydraulic fluid to flow from the high pressure compartment 148 to the low pressure compartment 148 via both restricted fluid passage to decrease the damping rate thereby reliably closing the closure system.
(81) In
(82) The actuator 100 described above is mainly used outdoors where large temperature variations are not uncommon. For example, summer temperatures up to 70° C. when the actuator 100 is exposed to sunlight and winter temperatures below −30° C. are not uncommon, i.e. temperature variations up to and possibly even exceeding 100° C. are possible. Moreover, there are also daily temperature variations between night and day which can easily exceed 30° C. when the actuator 100 is subjected to direct sunshine. These temperature variations cause expansion, and also contraction, of the hydraulic fluid, which could affect the operation of the damping mechanism. In particular, the expansion due to temperature variations can be up to 1% of the volume of hydraulic fluid for a temperature variation of 10° C., depending on the expansion coefficient of the hydraulic fluid. As such, an expansion of, for example, up to 3 ml for a temperature difference of 50° C. is possible.
(83) To counter this expansion, a small amount of gas such as air could be provided in the hydraulic fluid itself. However, it has been found that this gas may interfere with the good working of the actuator 100, especially when gas bubbles, or an emulsion of the gas in the hydraulic fluid, passes through the restricted flow passage(s) and provides a smaller damping effect than pure hydraulic fluid. Consequently, the hydraulic fluid is preferably free of gas bubbles.
(84) In the actuator 100 illustrated in the drawings, expansion of the hydraulic fluid is countered by means of two expansion channels 170 that are provided in two bores in the tubular cylinder barrel as illustrated in
(85) As illustrated in
(86) In the illustrated embodiment, the pressure relief compartment is also provided with a biasing member formed by a compression spring 174 and an end cap 175 that seals off the expansion channel 170 from the outside and that urges the plunger 171 towards the channel 172. The effect of this spring 174 is that the hydraulic fluid is pressurised so that negative pressures in the hydraulic fluid are alleviated. Specifically, the hydraulic fluid is usually added at room temperature, e.g. near 20° C. When the hinge is exposed to temperatures down to −30° C. a negative pressure would occur in the hydraulic fluid in the absence of the compression spring 174. Furthermore, when the actuator 100 is first exposed to temperatures up to 70° C., and then cooled down to a lower temperature, the increased friction between the ring-shaped seal 173 and the expansion channel 170 (as a result of the fact that the seal 173 becomes less flexible at lower temperatures) could result, in absence of the compression spring 174, in an additional negative pressure in the hydraulic fluid which could result in air getting sucked into the closed cylinder cavity 144 via the sealing ring 122 around the shaft 121 or via the seal 173 on the plunger 171. This problem is solved by the compression spring 174 which pressurizes the hydraulic fluid, even at low temperatures, so that any risk of air being sucked into the cylinder cavity being avoided.
(87) In the illustrated embodiments, the pressure relief compartment is filled, besides with the compression spring 174, with air and is closed off by the end cap 175. When, the end cap 175 provides an airtight seal, the gas in the pressure relief compartment may be pressurised to assist or replace the compression spring 174.
(88) The volume of the expansion channels 170 and their first and second volumes are mainly determined in function of the expected increase in volume of the hydraulic fluid. In the illustrated embodiments, the first volume is preferably at least 1.5 ml, more preferably at least 2 ml, advantageously at least 2.5 ml and more advantageously at least 3 ml when the plunger 171 is pushed as far back as possible into the expansion channel 170, i.e. when the first volume is maximal. The maximal second volume is preferably substantially the same as the maximal first volume to provide enough space for the compression spring 174.
(89) It will be readily appreciated that, in other embodiments, only a single expansion channel 170 may be provided when the expected expansion and/or contraction of the hydraulic fluid may be compensated by the available volume of a single expansion channel 170.
Second Embodiment
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(91) The actuator 200 is designed to be used in a closure system having a support 201 with a closure member 202 hingedly attached thereto by means of an eyebolt hinge 203. A main difference with respect to the first embodiment is that the actuator 200 is not placed in line with the hinge axis 229 of the closure system. As such, the closure system may only be rotated about 90°, while the closure system used in conjunction with the actuator 100 may be rotated about 180°. In particular, the closure member 202 is hinged to the support 201 with a hinge arranged inbetween the support 201 and the closure member 202, as disclosed for example in EP-B-2 778 330.
(92) Furthermore, the mechanical connector element of the first embodiment has been replaced by an extended arm 208 that is slidably mounted to a rail 276 that is fixed to the closure member 202. Specifically, a distal part 277 of the extended arm 208 is provided with a projection 279 that is slideably received in the rail 276. The advantage of the extended arm 208 is that there is a relative long fulcrum between the distal part of the extended arm 208, at which point forces are transmitted to and from the actuator 200, and the hinge axis 229. Therefore, the actuator 200 of the present embodiment does not need to be able to handle the same large forces as the actuator 100 of the previous embodiment.
(93) It will be readily appreciated that other types of extended arms may be suitable to transfer the rotational motion to and from the actuator 200. For example, the extended arm 208 may also comprises multiple sections that are pivotable with respect to one another, with the most distal section being fixedly connected to the closure member 202. Another example may be that the extended arm 208 is provided with a rail into which an element is slideably received, which element is fixedly connected to the closure member 202.
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(95) After the main body 210 has been securely fixed to the support 201, the extended arm 208 is fixed to either the first connection member 212 (as illustrated in
(96) It will be readily appreciated that more or fewer bolts 211 may also be used to fix the extended arm 208 to the main body 210 of the actuator 200. For example, only a single bolt may be used that is bolted in the centre of the connection members 212, 213. However, a centrally placed bolt 211 also means that the one or more adjustable valves 260, 267 cannot be placed centrally in the shaft 221.
(97) It will be readily appreciated that other means may be used to enable adjusting the relative orientation of the extended arm 208 with respect to the main body 210 of the actuator 200. For example, the annular portion 280 may have a larger internal diameter than the connection members 212, 213, in which case the annular portion 280 may be slid around the connection members 212, 213. When the inner surface of the annular portion 280 is provided with a plurality of projections that cooperate with multiple grooves on the outside surface of the connection members 212, 213, this will also enable adjusting the orientation of the extended arm 208 with respect to the main body 210 of the actuator 200.
(98)
(99) The main difference with the actuator 100 will now be described, which main difference is mainly due to the strength of the actuator 200, as it does not need to handle as large a force as the actuator 100. Therefore, fewer fixture sets 205, 206, 207 may be used, which also do not need to be inserted through the actuator 200 in the region between the roller bearings 223, 224. Therefore, there are no fixation members 130, 141 in the actuator 200 and only a single roller bearing 123, 124 is provided between each connection member 212, 213 and the tubular cylinder barrel 218.
(100) Moreover, since the ring 230 only functions as the first actuation member and not, contrary to actuator 100, as a fixation member, it is possible to interchange the roles of the actuation members 230, 231. As such, the first actuation member 230 may be coupled to the shaft 221 with the second actuation member being formed by the collar 220, thereby reducing the total height of the actuator 200.
(101) It will be readily appreciated that, in other embodiments, the collar 220 does not form the second actuation member, but a separate ring 231 is provided that is irrotatably fixed to the tubular cylinder barrel 218 by a pin 237. Moreover, the roles of the actuation members 230, 231 may also be interchanged thereby forming an energy storing mechanism that is identical to the one in the actuator 100.
(102) As with the actuator 100, the roller bearings 223, 224 are axially fixed. Specifically, the outer race 225 axially engages a transverse surface formed on the tubular cylinder barrel 218, the inner race 226 axially engages a transverse surface formed by the first connection member 212, the outer race 227 axially engages a transverse surface formed by the second connection member 213, and the inner race 228 axially engages a transverse surface formed by the annular closing member 245, which is preferably screwed in the tubular cylinder barrel 218. This, as described above, is an advantageous configuration as it enables the bearings 223, 224 to transfer longitudinally directed forces from the shaft 221 to the tubular cylinder barrel 218.
(103)
Third Embodiment
(104)
(105)
Fourth Embodiment
(106)
(107) The actuator 300 is designed to be used as a hinge in a closure system having a support 301 with a closure member 302. Specifically, the actuator 300 is designed to be inserted in the closure member 302 with the mechanical connector 308 comprising multiple components. The tubular cylinder barrel 318 is irrotatably fixed to the closure member 302 due to its rectangular, in particular square, shape and is preferably also bolted thereto by at least one, preferably at least two, bolts 399. As such, as with the actuator 400 described with respect to
(108) The mechanical connector 308 comprises a support element 383 that is fixedly connected to the support 301 using two fixture sets 305, 306, 307. The mechanical connector 308 further comprises a connection element 384 in which an extremity of the shaft 321 is securely fixed by a bolt 385, the connection element 384 being securely fixed to the support element 383 as described below. The support element 383, the connection element 384, and the bolt 385 thus act similar to the connection members 112, 113, 212, 213 and the bolts 111, 211 of the actuators 100, 200, i.e. to fix the shaft 321 to one of the members 301, 302 of the closure system. It will be readily appreciated that the support element 383 and the connection element 384 may be integrally formed.
(109) It will be further appreciated that the support element 383 may be omitted from the mechanical connector 308, especially in an embodiment where the closure member 302 is mounted directly to a ground surface. In such a case, the connection element 384 may be fitted into a corresponding hole in the ground surface, in which case the ground directly forms the support 301 and there is no need for a support element 383. As such, in this embodiment, the mechanical connector comprises the connection element 384 and the bolt 385.
(110) It will also be appreciated that the extremities of the shaft 321 may have a non-circular horizontal cross-section that matches a non-circular opening in the connection element 384. These non-circular cross-sections then also irrotatably fix the connection element 384 to the shaft 321. In other words, the bolt 385 is also not necessarily provided as a part of the mechanical connector 308.
(111) In the illustrated embodiment, see in particular
(112) The configuration of the roller bearing 386 with the connection member 389 and the support member 387 ensures that the longitudinal, i.e. axially directed, forces generated by, in particular the weight of, the closure member 302 are transmitted from the connection member 389 via the roller bearing 386, in particular from the inner race 390 to the outer race 391, to the support member 387 that is fixedly connected to the support 301. Preferably, the roller bearing 386 is a ball bearing, in particular a steel ball bearing, as this is more suited to transmit forces in the axial direction.
(113) It will be readily appreciated that the hinge elements 386, 387, 388, 389 may be omitted, in which case the weight of the closure member 302 will be borne by the roller bearings 323, 324 inside the actuator 300.
(114) It will be appreciated that, as with the actuator 100, the longitudinal axis 319 of the actuator 300 is also in line with the hinge axis 329, specifically, both axes 319, 329 are identical, because, the actuator 300 acts as the hinge for the closure system.
(115) Moreover, the roller bearing 386 could also be placed with its inner race 390 directly contacting the shaft 321 and its outer race 391 engaging the connection member 389. This could be achieved by providing a connection member 389 that does not include the annular sleeve portion and by providing a roller bearing 386 having a smaller diameter. However, as described above for actuator 100, the roller bearing 386 needs to transfer longitudinally directed forces, therefore, providing a roller bearing 386 having a larger diameter, i.e. having a larger surface area of the races 390, 391, is clearly advantageous.
(116)
(117)
(118) Furthermore, as in the actuators 100, 200, 400, the roller bearings 323, 324 also ensure that the shaft 321 cannot move in the direction along the longitudinal axis 319. Specifically, both of the roller bearings 323, 324 are radially engaged with their outer races 325, 327 to the tubular cylinder barrel 318 and are axially engaged with their outer races 325, 327 against an element that is fixed to the tubular cylinder barrel 318, i.e. the first actuation member 330 for roller bearing 323 and the annular closing member 345 for the roller bearing 324. Moreover, both of the roller bearings 323, 324 are radially engaged with their inner races 326, 328 to the shaft 321 and are axially engaged with their inner races 326, 328 against a fastening ring 393, 394 that is fixed in a groove in the shaft 321 as illustrated in
(119)
(120) The actuator 300 also comprises a damping mechanism having a closed cylinder cavity 344 with a guiding element 351 bolted into the collar 320 preventing rotation of the piston 347. Contrary to the actuators 100, 200, 400, there is no separate spindle, rather this is integrally formed with the shaft 321. In other words, the shaft 321 is provided with the outer threaded portion 355 that cooperates with the inner threaded portion 356 on the piston 347. Therefore, the shaft 321 directly drives the piston 347 to slideably move inside the closed cylinder cavity 344. The damping mechanism further comprises a one-way valve enabling hydraulic fluid to flow from the high pressure compartment to the low pressure compartment when opening the closure system.
(121) One of the main differences of the actuator 300 with respect to the actuators 100, 200, 400 is that the second extremity of the shaft 321 is not necessarily readily accessible when the actuator 300 is mounted in the closure member 302. As such, it is not convenient to provide the adjustable valves 360, 367 inside the shaft 321. To overcome this problem, the damping mechanism in actuator 300 is provided with restricted fluid passages formed in the tubular cylinder barrel 318 as illustrated in
(122) A first restricted fluid passage is formed by an inlet bore 363a, formed by a hole in the interior wall of the tubular cylinder barrel 318. The inlet bore 363a connects the high pressure compartment 348 to bore 361 in the tubular cylinder barrel 318 that extends in the direction of the longitudinal axis 319 and ends near the middle of the collar 320 in a bore 363d that runs transversally through the collar 320. The adjustable valve 360 is inserted in the bore 363a and is, as such, accessible from the outside of the actuator 300. Near the tip of the adjustable valve 360 a bore 362 is provided in the collar 320, which bore 362 extends in the direction of the longitudinal axis 319 and connects the bore 363d, and thus the high pressure compartment 348, to the low pressure compartment 349.
(123) A second restricted fluid passage is formed by the same inlet bore 363a and the same bore 361 that ends near the middle of the collar 320 and connects with a bore 363b that runs transversally through the collar 320. The bore 363b intersects with a bore 363c which also runs transversally through the collar 320 and in which the adjustable valve 367 is inserted. As such, the adjustable valve 367 is accessible from the outside of the actuator 300. At the intersection of the bores 363b, 363c, another bore 365 is provided that extends in the direction of the longitudinal axis 319 and connects to an outlet bore 366 formed by a hole in the interior wall of the tubular cylinder barrel 318 located above the piston 347, when the piston 347 is almost in its most extended position.
(124) This configuration is shown in more detail in
(125) The main advantage of providing the adjustable valves 360, 367 in the bore 320 is that the bore 320 is centrally located with respect to the actuator 300. As such, irrespective of the orientation of the longitudinal axis 319 of the actuator 300, e.g. upright or upside down, the adjustable valves 360, 367 are positioned at the same height enabling openings 359 (see
(126) It will be readily appreciated that the restricted fluid passages may also be provided in the shaft 321 as in the actuators 100, 200, 400, especially when there are no adjustable valves 360, 367.
(127)
Fifth Embodiment
(128)
(129) The mechanical connector 508 comprises a support element 583 that is fixedly connected to the support 501 using two fixture sets 505, 506, 507. The mechanical connector 508 further comprises a connection element 584 in which an extremity of the shaft 521 is securely fixed by a bolt 585, the connection element 584 being securely fixed to the support element 583 by means of four bolts 589 that are inserted through openings in the connection element 584 into holes in the support element 583. The support element 583, the connection element 584, and the bolt 585 thus act similar to the connection members 112, 113, 212, 213 and the bolts 111, 211 of the actuators 100, 200, i.e. to fix the shaft 521 to one of the members 501, 502 of the closure system. It will be readily appreciated that the support element 583 and the connection element 584 may be integrally formed. It will also be readily appreciated that more or fewer bolts 589 may be used to fix the connection element 584 to the support element 583.
(130) In the illustrated embodiment, see in particular
(131) Mounting Aids
(132)
(133)
(134) By bolting the mounting aids 611, 612 to both the connection members 112, 113 and the main body 110, and thus also to the tubular cylinder body 118, it is possible to maintain a specific position of the shaft 121 with respect to the tubular cylinder body 118. In other words, it is possible to maintain the shaft 121 in a rotated position such that the piston 147 is maintained in a position between its extreme positions before mounting the actuator 100 to the closure system.
(135) It will be readily appreciated that more or fewer bolts 613, 614, 615, 616 may also be used to fix the mounting aids 611, 612 to the connection members 112, 113 and/or the tubular cylinder body 118. Furthermore, other means to temporarily fix the mounting aids 611, 612 to the connection members 112, 113 and/or the tubular cylinder body 118 are also be possible. For example, pins may be used instead of bolts.
(136)
(137) Once the mechanical connector 108 has been placed onto the actuator 100, the actuator 100 is mounted to the closure system as illustrated in
(138) Once the actuator 100 is mounted to the closure system, the remaining mounting aid 612 is removed, in particular by removing the bolts 615, 616. This step releases the shaft 121 from its maintained position and will cause the closure system to close. Finally, the end-cap 116 may be mounted to close off the bottom of the actuator 100 as illustrated in
(139) It will be readily appreciated that some of the steps in mounting the actuator 100 may be executed in a different order. For example, the actuator 100 may already be mounted onto the support 101 before any one of the mounting aids 611, 612 is removed.
(140)
(141) By bolting the mounting aids 621, 622 to the connection members 212, 213 and being in abutment with the main body 210, and thus also to the tubular cylinder body 218, it is possible to maintain a specific position of the shaft 221 with respect to the tubular cylinder body 218. In other words, it is possible to maintain the shaft 221 in a rotated position such that the piston 247 is maintained in a position between its extreme positions before mounting the actuator 200 to the closure system.
(142)
(143) The rotated position of the connection member 213 ensures that the openings in the mechanical connector 208 align with the openings in the connection member 213 by opening the closure member 202. Once the mechanical connector 208 is attached to the actuator 200 (see
(144) It will be readily appreciated that some of the steps in mounting the actuator 200 may be executed in a different order. For example, the mounting aid 621 may already be removed before the actuator 200 is mounted onto the support 201.
(145)
(146) By bolting the mounting aids 631, 632 to the shaft 521 and the main body 510, and thus also to the tubular cylinder body 518, it is possible to maintain a specific position of the shaft 521 with respect to the tubular cylinder body 518. In other words, it is possible to maintain the shaft 521 in a rotated position such that the piston 547 is maintained in a position between its extreme positions before mounting the actuator 500 to the closure system.
(147)
(148) This further mounting aid 637 ensures that the remaining mounting aid 631 may be removed as illustrated in
(149) Once the actuator 500 is mounted to the closure system, the further mounting aid 637 is removed, in particular by removing the bolts 638 as illustrated in
(150) It will be readily appreciated that some of the steps in mounting the actuators 300, 500 may be executed in a different order.