VOICE COIL MOTOR AND DRIVING METHOD THEREOF
20230251453 · 2023-08-10
Inventors
Cpc classification
H02K33/18
ELECTRICITY
International classification
Abstract
A voice coil motor (VCM) is disclosed, the VCM including: a stator including a magnet generating a first electromagnetic field; a mover including a bobbin formed with a hollow hole through which light passes and a coil formed on a periphery of the bobbin that generates a second electromagnetic field responsive to the first electromagnetic field; a base fixed at the stator and formed with an opening through which the light passes; and at least one elastic member elastically supporting the bobbin and forming a gap between the bobbin and the base when the coil is not applied with a current.
Claims
1. A voice coil motor, comprising: a base; a cover comprising an upper plate and a lateral plate; a bobbin disposed in the cover; a coil and a magnet configured to move the bobbin in an optical axis direction; and a first elastic member coupled with the bobbin, wherein the first elastic member is configured to support the bobbin to be spaced apart from both the base and the upper plate of the cover.
2. The voice coil motor of claim 1, comprising a first shock absorption member disposed between the coil and the base.
3. The voice coil motor of claim 2, wherein the first shock absorption member directly faces the first elastic member with no elements disposed between the first shock absorption member and the first elastic member.
4. The voice coil motor of claim 1, wherein the base comprises a coupling pillar protruding from each of four corner areas of an upper surface of the base, and wherein an upper end of the coupling pillar is closer to the upper plate of the cover than is an upper end of the coil.
5. The voice coil motor of claim 1, wherein the first elastic member comprises two first elastic members, wherein each of the two first elastic members comprises an inner part coupled to the bobbin, an outer part coupled to the base, and a connection part connecting the inner part and the outer part, and wherein the coil is electrically connected to the two first elastic members.
6. The voice coil motor of claim 5, wherein the inner part of the first elastic member is disposed lower than the outer part of the first elastic member at an initial position in a state that no current is applied to the coil.
7. The voice coil motor of claim 1, comprising a second elastic member coupled to the bobbin and disposed above the first elastic member, wherein the second elastic member comprises an inner part coupled to the bobbin, an outer part disposed between the magnet and the upper plate of the cover, and a connection part connecting the inner part of the second elastic member and the outer part of the second elastic member, and wherein the connection part of the second elastic member is spaced apart from the upper plate of the cover.
8. The voice coil motor of claim 7, wherein the inner part of the second elastic member is disposed lower than the outer part of the second elastic member at an initial position in a state that no current is applied to the coil.
9. The voice coil motor of claim 7, wherein at least a portion of the connection part of the second elastic member is overlapped with the upper plate of the cover in the vertical direction.
10. The voice coil motor of claim 1, wherein the bobbin comprises a sill extending from a lower portion of a periphery of the bobbin and disposed under the coil, wherein the sill of the bobbin is overlapped with the coil in the optical axis direction, and wherein, in the optical axis direction, a length of the magnet is greater than a length of the coil.
11. The voice coil motor of claim 2, comprising: a second shock absorption member disposed on a lower surface of the upper plate and facing an upper surface of the bobbin; and an upper spacer disposed between the magnet and the upper plate of the cover, wherein the magnet is not overlapped with the coil in the optical axis direction, and wherein the first shock absorption member comprises a resin.
12. The voice coil motor of claim 1, wherein the bobbin is formed at an inner surface with a screw thread.
13. The voice coil motor of claim 1, wherein the bobbin is configured to be spaced apart from the base by a first gap and from the cover by a second gap at an initial position when no current is applied to a coil, and wherein the bobbin is configured to move downwardly from the initial position to a reference position by applying a backward current to the coil such that the first gap decreases and the second gap increases.
14. The voice coil motor of claim 13, wherein the bobbin is configured to move upwardly from the reference position by reducing the backward current and then applying a forward current that flows in opposition to the backward current to the coil such that the first gap increases and the second gap decreases and such that the bobbin moves past the initial position from the reference position.
15. A camera, comprising: an image sensor; the voice coil motor of claim 1; and a lens coupled to the bobbin of the voice coil motor and spaced apart from the image sensor.
16. A mobile terminal, comprising the camera of claim 15.
17. A method for driving a voice coil motor, comprising steps of: providing a bobbin spaced apart from both a base and a cover at an initial position when no current is applied to a coil; moving the bobbin from the initial position to a reference position by applying a backward current to the coil such that a gap between the bobbin and the base decreases; moving the bobbin from the reference position by reducing the backward current to the coil such that the gap between the bobbin and the base increases; and stopping the bobbin at a position corresponding to an optimum focus.
18. The method of claim 17, wherein the step of stopping the bobbin at the position corresponding to the optimum focus comprises: moving the bobbin past a position of the optimum focus by reducing the backward current to the coil; and returning the bobbin to the position of the optimum focus by increasing the backward current to the coil.
19. A method for driving a voice coil motor, comprising steps of: providing a bobbin spaced apart from both a base and a cover at an initial position when no current is applied to a coil; moving the bobbin from the initial position to a reference position by applying a backward current to the coil such that a gap between the bobbin and the base decreases; moving the bobbin from the reference position by reducing the backward current and then applying a forward current to the coil such that the gap between the bobbin and the base increases and such that the bobbin moves past the initial position; and stopping the bobbin at a position corresponding to an optimum focus, wherein the forward current flows in opposition to the backward current.
20. The method of claim 19, wherein the step of stopping the bobbin at the position corresponding to the optimum focus comprises: moving the bobbin past a position of the optimum focus by increasing the forward current to the coil; and returning the bobbin to the position of the optimum focus by reducing the forward current to the coil.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Non-limiting exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. Like reference numerals refer to like parts or portions throughout the description of several views of the drawings.
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION
[0042] The advantages, features and methods for achieving the foregoing will be apparent from the accompanying drawings and exemplary embodiments that follow.
[0043] Embodiments of the present invention are described below by way of example only. These examples represent the best ways of putting the invention into practice that are currently known to the Applicant although they are not the only ways in which this could be achieved.
[0044] This invention may be embodied in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
[0045]
[0046] Referring to
[0047] The stator (100) may include a yoke (120) and a magnet (130). The stator (100) generates a first electromagnetic field for driving the mover (200. described later). The yoke (120) may include a yoke upper plate (122) and a yoke lateral plate (124). The yoke (120) functions to block the electromagnetic field generated by the magnet (130. described later) and the mover (200), and improves a driving efficiency of the mover (200) by causing the electromagnetic field not facing the mover (200) among the electromagnetic field generated by the magnet (130) to face the mover (200).
[0048] The yoke upper plate (122) may take the shape of a square plate, when seen on a plane, and may be centrally formed with an opening for exposing a lens (described later) of the mover (200). The yoke lateral plate (124) may be extended from an edge of the yoke upper plate (122) to form a space for accommodating the magnet (130) by way of the yoke lateral plate (124) and the yoke upper plate (122).
[0049] A plurality of magnets (130) may be fixed on an inner lateral surface of the yoke lateral plate (124) to generate the first electromagnetic field for driving the mover (200). The mover (200) may include a bobbin (210) and a coil block (220), and be fixed therein by a lens barrel and a lens (230). The mover (200) moves relative to the stator (100) to adjust a gap between an image sensor arranged underneath the base (300. described later) and the lens (230).
[0050] The bobbin (210) may take the shape of a cylinder formed with a hollow hole, for example, and be formed therein with a thread for fixing the lens (230). The bobbin (210) may be formed at a bottom periphery with a sill (213) for fixing the coil block (220. described later).
[0051] The coil block (220) may be fixed at a periphery of the bobbin (210).
[0052] The coil block (220) may be formed by directly winding a wire insulated by enamel resin on a periphery of the bobbin (210), or by winding a wire in a cylindrical shape and bonding the wound wire on the periphery of the bobbin (210) using an adhesive.
[0053] The coil block (220) may generate a second electromagnetic field by way of a current applied from outside, and an attractive force and a repulsive force may be generated between the mover (200) and the stator (100) by a direction of a current applied to the coil block (220).
[0054] The base (300) may take the shape of a plate to fix the stator (100), and may be centrally formed with an opening (310) through which light having passed the lens (230) embedded in the bobbin (210) of the mover (200).
[0055] Each of four corners on an upper surface of the plate-shaped base (300) may be formed with a coupling pillar (320), and the coupling pillar (320) may function to couple a can (described later) to the base (300). The base (300) may be fixed at a rear surface thereof with an image sensor that generates an image corresponding to the light that has passed the lens (230). A frame-shaped spacer (330) may be arranged between the base (300) and the magnet (130) of the stator (100).
[0056] The elastic member (400) may include a first elastic member (410) and a second elastic member (420). The elastic member (400) may elastically support the bobbin (210) of the mover (200). The elastic member (400) may form a gap (G) between a bottom surface (212) of the bobbin (210) and an upper surface (301) of the base (300) when no current is applied to the coil (220).
[0057] In the exemplary embodiment of the present invention, in a case the mover (200) is distanced from the upper surface (301) of the base (300) when no current is applied to the coil using the elastic member (400) as shown in
[0058] That is, in a case the mover (200) is distanced from the upper surface (301) of the base (300) using the elastic member (400) when no current is applied to the coil (220), the mover (200) may be driven either to a downward direction or to an upward direction in a still state.
[0059] The first elastic member (410) may be elastically coupled to the bottom surface (212) of the bobbin (210) facing the base (300). Two first elastic members (410) may be formed, each member being elastically insulated from the other. Any one first elastic member (410) may be electrically connected to a distal end of the wire forming the coil block (220), and the other first elastic member (410) may be electrically connected to the other distal end facing the distal end of the wire.
[0060] Now, referring to
[0061] The inner elastic unit (412) may be coupled to the bottom surface (212) of the bobbin (210), the outer elastic unit (414) may be coupled by the spacer (330) and the connection elastic unit (416) may elastically connect the inner elastic unit (412) and the outer elastic unit (414). The connection elastic unit (416) may be formed by bending the thin narrow-width linear type elastic member, when viewed on a plane.
[0062] Each of the outer elastic unit (414) of the first elastic members (410) may be partially protruded, and the protruded portion is bent along a lateral surface of the base (300) to be electrically connected to an outside circuit substrate. A current is applied to each outer elastic unit (414) of the first elastic members from the outside circuit substrate, and the current provided to the each outer elastic unit (414) is provided to the coil block (220), whereby the second electromagnetic field for ascending/descending the mover (200) is generated from the coil block (220).
[0063] The second elastic member (420) may be elastically coupled to the upper surface (214) facing the bottom surface (212) of the bobbin (210) facing the base (300). The second elastic member (420) may include an inner elastic unit (422), an outer elastic unit (424) and a connection elastic unit (426).
[0064] The inner elastic unit (422) may be coupled to the upper surface (214) facing the bottom surface (212) of the bobbin (210), the outer elastic unit (424) may be arranged on the yoke upper plate (122) of the yoke (120), and the connection elastic unit (426) may be connected to the inner and outer elastic units (422, 424).
[0065] In the present exemplary embodiment, the inner elastic unit (412) of the first elastic member (410) connected to the mover (200) and the inner elastic unit (422) of the second elastic member (420) are arranged at a place lower than that of the outer elastic unit (414) because of a self weight of the mover (200) and gravity as shown in
[0066] As a result, the gap (G) formed between the bottom surface (212) of the bobbin (210) and an upper surface (301) of the base (300) is preferably set up in consideration of droop of the inner elastic unit (422) caused by the self weight of the mover (200) and gravity.
[0067] In another exemplary embodiment, the connection elastic members (416, 426) may be deformed to allow the inner elastic units (412, 422) of the first and second elastic members (410, 420) to be formed at a position higher than that of the outer elastic units (414, 424), thereby inhibiting the mover (200) from drooping due to self weight of the mover (200) and the gravity.
[0068] In a case the inner elastic units (412, 422) of the first and second elastic members (410, 420) are placed on a high position than the outer elastic units (414, 424) in consideration of the droop of the mover (200) by self weight of the mover (200) and the gravity, the first and second elastic members (410, 420) may be arranged in parallel with the upper surface (301) of the base (300).
[0069] Referring back to
[0070] The cover can (500) may include an upper plate (510) formed with an opening for exposing the lens (230) of the mover (200) and formed in the shape of a plate corresponding to the base (300), and a lateral plate (520) extended from an edge of the upper plate (510) to the base (300), where the lateral plate (520) is coupled to the lateral surface of the base (300).
[0071] Referring back to
[0072] The first shock absorption member (340) may be formed on the upper surface (301) of the base (300) facing the bottom surface (212) of the bobbin (210), and the second shock absorption member (350) may be arranged at an inner lateral surface of the cover can (500) facing the upper surface (214) of the bobbin (210). The first shock absorption member (340) and the second shock absorption member (350) may include any one of a sponge, a synthetic resin having elasticity and a rubber.
[0073]
[0074] Referring to
[0075]
[0076] A current is applied to the coil block of the mover (2) for adjusting a focus between an image sensor and the mover (2) by widening a gap between the image sensor arranged underneath the base (4) and a lens included in the mover (2), whereby an electromagnetic field is generated by the coil block.
[0077] The electromagnetic field generated by the coil block reacts with the electromagnetic generated by a magnet of the stator (1) to generate an ascending force to a direction facing an upper surface of the base (4). The ascending force increases in proportion to the intensity of the current applied to the coil block.
[0078] Referring to
[0079] As shown in the graph of
[0080] Successively, the current applied to the coil block continuously increases to keep increasing a gap between the mover (2) and the base (4) until the current reaches a B point in the graph of
[0081] Meanwhile, the elasticity of elastic member (3) also increases as the gap between the mover (2) and the base (4) continuously increases, whereby the mover (2) is distanced from an upper surface of the base (4) as much as A at a particular current (B). For example, in a case a current of approximately 80 mA is provided to the coil block, the mover (2) stops short of ascending further from a particular position.
[0082]
[0083] Referring to
[0084] The coil block (220) of the mover (200) is applied with a current of forward direction, for example, in order to widen a gap between the image sensor arranged underneath the base (400) and the lens included in the mover (200), whereby a first electromagnetic field is generated from the coil block (220). The first electromagnetic field generated from the coil block (220) reacts with the electromagnetic generated by a magnet (130) of the stator (100) to generate an ascending force to a direction facing an upper surface of the base (400). The ascending force increases in proportion to the intensity of the forward current applied to the coil block (220).
[0085] As depicted in
[0086] Now, a current in an area where Y axis becomes a positive number in the graph of
[0087] Furthermore, because the mover (200) of the voice coil motor (600) according to the exemplary embodiment of the present invention has been already distanced from the base before the forward current is applied to the mover (200), even a small amount of current of an approximately 25 mA (approximately ⅓ of 80 mA necessary for reaching the A point in the conventional voice coil motor illustrated in
[0088] That is, in the exemplary embodiment of the present invention, even a small amount of current can ascend the mover (200) to a desired position, because the mover (200) is already in a position distanced from the upper surface of the base (300) before the current is applied to the coil block (220), using the first and second elastic members (410, 420).
[0089] Meanwhile, a current of backward direction (instead of forward direction) is applied to the coil block (220) in order to drive the mover (200) of the voice coil motor (600) according to the exemplary embodiment of the present invention to a second direction approaching the base (300).
[0090] A descending force is generated on the coil block (220) by the electromagnetic field generated by the backward current applied to the coil block (220) and the electromagnetic field generated by the magnet (130), and the mover (200) is moved to a direction facing the upper surface (301) of the base (300) by the descending force as shown in
[0091]
[0092] Referring to
[0093] A voice coil motor (800) may include a driving module (700) for changing the flow of current applied to the coil block (220) in order to drive the mover (200) to any one direction of the first direction and the second direction. The driving module (700) may include a control unit (710) and a current providing unit (790).
[0094] The control unit (710) is electrically connected to an outside circuit substrate to generate an ascending control signal (S1) and a descending control signal (S2).
[0095] The ascending control signal (S1) is a control signal for increasing the gap between the bobbin (210) of the voice coil motor and the upper surface (301) of the base (300), and the descending control signal (S2) is a control signal for decreasing the gap between the bobbin (210) of the voice coil motor and the upper surface (301) of the base (300).
[0096] The current providing unit (790) provides to the coil block (220) a current of forward direction” for increasing the gap between the mover (200) and the upper surface (301) of the base (300) in response to the ascending control signal (S1), and the current providing unit (790) also provides to the coil block (220) a current of backward direction” for decreasing the gap between the mover (200) and the upper surface (301) of the base (300) in response to the descending control signal (S2).
[0097] The current providing unit (790) may include a power source (715), a first unit circuitry (720) and a second unit circuitry (730).
[0098] The first unit circuitry (720) may include first and second switch elements (Q1, Q2). In the exemplary embodiment of the present invention, the first and second switch elements (Q1, Q2) may be respectively transistors including input terminals, output terminals and gates. The output terminal of the first switch element (Q1) is connected to the output terminal of the second switch terminal (Q2).
[0099] The second unit circuitry (730) may include third and fourth switch elements (Q3, Q4). In the exemplary embodiment of the present invention, the third and fourth switch elements (Q3, Q4) may be respectively transistors including input terminals, output terminals and gates. The output terminal of the third switch element (Q3) is connected to the output terminal of the fourth switch terminal (Q4).
[0100] In the exemplary embodiment of the present invention, the first and second switch elements (Q1, Q2) are connected to the power source (715) in parallel. That is, input terminals of the first and second switch elements (Q1, Q2) at the first unit circuitry (720) and the input terminals of the third and fourth switch elements (Q3, Q4) at the second unit circuitry (730) are respectively inputted by a current provided from the power source (715).
[0101] Meanwhile, output terminals of the first and second switch elements (Q1, Q2) at the first unit circuitry (720) and the output terminals of the third and fourth switch elements (Q3, Q4) at the second unit circuitry (730) are respectively and electrically connected to one distal end of a line comprising the coil block (220) and the other end facing the one distal end.
[0102] In terms of operation, the ascending control signal (S1) outputted from the control unit (710) is applied to a gate of the first switch element (Q1) and to a gate of the fourth switch element (Q4). The descending control signal (S2) outputted from the control unit (710) is electrically connected to a gate of the second switch element (Q2) and to a gate of the third switch element (Q3).
[0103] Therefore, as illustrated in
[0104] The gap between the mover (200) of the voice coil motor (700) and the upper surface (301) of the base (300) increases as the current of forward direction is applied to the coil block (220).
[0105] Meanwhile, as illustrated in
[0106] In the present exemplary embodiment of the present invention, although a configuration is explained and illustrated in which four switch elements (Q1, Q2, Q3, Q4) are used to variably control the directions of current flowing in the coil block (220), the directions of current flowing in the coil block (220) may be changed using various other electrical elements.
[0107] In the present exemplary embodiment of the present invention, although a configuration is explained and illustrated in which four switch elements (Q1, Q2, Q3, Q4) are used to variably control the directions of current flowing in the coil block (220), a voltage difference across the coil block (220) may be adjusted to ascend or descend the bobbin (210) by applying a voltage across the coil block (220).
MODE FOR INVENTION
[0108] Now, a method for driving a voice coil motor according to an exemplary embodiment of the present invention will be described.
[0109] Referring to
[0110] The reference position in the exemplary embodiment of the present invention may be the upper surface (301) of the base (300).
[0111] Successively, the current of backward direction (FC) is increased on the coil block (220) to distance the bobbin (210) from the reference position, and if the bobbin (210) reaches an initial position (S), a current of forward direction (SC) is applied. The current of forward direction (SC) may increase continuously or in a stair formation.
[0112] Thereafter, the current of forward direction (SC) is maintained at a constant level when an optimum focus that is required by a lens (230) fixed at the bobbin (210) and the image sensor module is formed, to thereby stop the bobbin (210) at a position corresponding to that of the optimum focus.
[0113] Using the process of stopping the bobbin (210) at a position corresponding to the optimum focus, a process of moving the bobbin (210) to a place a bit deviated from the position of the optimum focus and a process of a bit decreasing the current of forward direction to the coil block (220), the bobbin (210) can be returned to a position of the optimum focus, whereby a fine focusing process is performed to minutely adjust a focus between the lens (230) of the bobbin (210) and the image sensor module.
[0114] Successively, an object and the optimum focus are formed between the image sensor module and the lens (230), where the image sensor module generates an image of the object.
[0115] Meanwhile, referring to
[0116] The reference position in the exemplary embodiment of the present invention may be an inner lateral surface of the upper surface (501) of the cover can (510).
[0117] Successively, the current of forward direction (SC) is decreased on the coil block (220) to distance the bobbin (210) from the upper plate (510) of cover can (510) which is the reference position, and if the bobbin (210) reaches an initial position (S), a current of backward direction (FC) is applied. The current of backward direction (FC) may increase continuously or in a stair formation.
[0118] Thereafter, the current of backward direction (FC) is maintained at a constant level when an optimum focus that is required by a lens (230) fixed at the bobbin (210) and the image sensor module is formed, to thereby stop the bobbin (210) at a position corresponding to that of the optimum focus.
[0119] Using the process of stopping the bobbin (210) at a position corresponding to the optimum focus, a process of moving the bobbin (210) to a place a bit deviated from the position of the optimum focus and a process of a bit decreasing the current of backward direction (FC) to the coil block (220), the bobbin (210) can be returned to a position of the optimum focus, whereby a fine focusing process is performed to minutely adjust a focus between the lens (230) of the bobbin (210) and the image sensor module.
[0120] Successively, an object and the optimum focus are formed between the image sensor module and the lens (230), where the image sensor module generates an image of the object.
[0121] Although the method for driving the voice coil motor according to exemplary embodiment of the present invention has described a method in which the bobbin (210) is brought into contact with any one of the upper surface (301) of the base (300) or an inner lateral surface of the upper plate (510) of the cover can (500) to set up a reference position, and a current is applied to the coil block (220) until the bobbin (210) reaches a position formed by the image sensor module and the optimum focus from the reference position to thereby adjust a focus between the mover (200) and the image sensor module, another method may be alternatively applied in which the bobbin (210) is moved to a reference position by applying a first current to the coil block (220) that is elastically supported at a place distanced from the upper surface (301) of the base fixed by the magnet (130), and embedded with the lens (230), a data is calculated for maintaining an optimum focus between the lens (230) and the image sensor module based on the object, and an amount of current corresponding to the data is applied to the coil block (220) to move the bobbin (210) to the reference position based on the data.
[0122] At this time, the amount of current may have the intensity corresponding to the data, and the reference position may be the inner lateral surface of the upper plate (510) or the upper surface (301) of the base (300).
INDUSTRIAL APPLICABILITY
[0123] As apparent from the foregoing, the present invention has an industrial applicability in that a bobbin mounted with a lens is distanced from an upper surface of a base mounted with an image sensor, and a current of forward direction or backward direction is applied to a coil block wound on the bobbin to drive the mover including the bobbin to a direction distancing from the base or approaching the base, whereby power consumption by the voice coil motor can be reduced to adjust a focus between the lens and the image sensor within a faster period of time and to reduce a contact noise caused by driving of the bobbin.
[0124] While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, the general inventive concept is not limited to the above-described embodiments. It will be understood by those of ordinary skill in the art that various changes and variations in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.