MICRO-ELECTRO-MECHANICAL DEVICE WITH A SHOCK-PROTECTED TILTABLE STRUCTURE
20230249960 · 2023-08-10
Assignee
Inventors
- Nicolo' BONI (Mountain View, CA, US)
- Roberto CARMINATI (Piancogno (BS), IT)
- Massimiliano MERLI (Stradella, IT)
Cpc classification
B81B3/0072
PERFORMING OPERATIONS; TRANSPORTING
B81B3/0021
PERFORMING OPERATIONS; TRANSPORTING
H10N30/20
ELECTRICITY
G02B26/0858
PHYSICS
G02B26/101
PHYSICS
B81B2201/042
PERFORMING OPERATIONS; TRANSPORTING
International classification
B81B3/00
PERFORMING OPERATIONS; TRANSPORTING
G03B21/00
PHYSICS
H04N9/31
ELECTRICITY
Abstract
This disclosure pertains to a microelectromechanical systems (MEMS) device with a tiltable structure, a fixed supporting structure, and an actuation structure with driving arms connected to the tiltable structure by elastic decoupling elements. Described herein, particularly, is a planar stop structure between the driving arms and the tiltable structure, which functions to limit movement in the tiltable plane. This stop structure includes a first projection/abutment surface pair formed by a projection extending from a driving arm and an abutment surface formed by a recess in the tiltable structure. The projection and abutment surface are adjacent and spaced apart in the device's rest condition.
Claims
1. A microelectromechanical systems (MEMS) device, comprising: a tiltable structure having a main extension in a tiltable plane, parallel to an XY plane of a Cartesian reference system having an X axis, a Y axis, and a Z axis; a fixed supporting structure having a cavity over which the tiltable structure is suspended; at least one elastic decoupling element connecting the tiltable structure to a first driving arm; an actuation structure formed by a plurality of driving arms coupled to the tiltable structure by respective elastic decoupling elements; and a vertical stop structure perpendicular to the tiltable plane and parallel to the Z axis in a rest condition of the tiltable structure, the vertical stop structure comprising a plurality of stop pillars cooperating with a rear stop surface to thereby permit free rotation of inner ends of the plurality of driving arms during actuation but limit vertical movement of the inner ends of the plurality of driving arms resulting from mechanical shock.
2. The MEMS device according to claim 1, wherein the plurality of stop pillars comprise first, second, third, and fourth stop pillars, each projecting from a rear side of a respective one of the plurality of driving arms toward an inside of the cavity and being rigid with its driving arm.
3. The MEMS device according to claim 2, wherein the rear stop surface is formed by a cap structure bonded to the frame of the fixed structure through an adhesive layer.
4. The MEMS device according to claim 3, wherein the tiltable structure has reinforcement elements extending parallel to the Z axis toward a recess formed in the cap structure.
5. The MEMS device according to claim 4, wherein the reinforcement elements and the plurality of stop pillars have a same height in a direction parallel to the third axis.
6. The MEMS device according to claim 1, further comprising a planar stop structure arranged between the plurality of driving arms and the tiltable structure and configured to limit movement of the tiltable structure in the tiltable plane in a direction perpendicular to a rotation axis, parallel to the X axis and belonging to the tiltable plane; wherein the planar stop structure comprises a first projection/abutment surface pair formed by a first projection extending from a first of the plurality of driving arms and a first abutment surface formed by a first recess extending from a periphery of the tiltable structure toward an inside thereof, with a free end of the first projection extending within the first recess; and wherein the first projection and the first abutment surface extend in a direction transverse to a symmetry axis, parallel to the Y axis and are arranged adjacent and side-by-side to one another, and which are arranged, in a rest condition of the MEMS device, at a distance from each other.
7. The MEMS device according to claim 6, wherein the planar stop structure further comprises: a second projection/abutment surface pair between a second of the plurality of driving arms and the tiltable structure; a third projection/abutment surface pair between a third of the plurality of driving arms and the tiltable structure; and a fourth projection/abutment surface pair between a second of the plurality of driving arms and the tiltable structure.
8. The MEMS device according to claim 7, wherein the tiltable structure is configured to be rotated about the rotation axis during operation as a result of successively alternating biasing of piezoelectric regions of the first and third driving arms to obtain a rotation in a first direction and biasing piezoelectric regions of the second and fourth driving arms to obtain a rotation in a second direction; wherein, during the rotation of the tiltable structure about the rotation axis due to biasing of the piezoelectric regions of the first and third driving arms as a result of positioning of the first and third projection/abutment surface pairs movement of the tiltable structure parallel to the symmetry axis is limited; and wherein, during the rotation of the tiltable structure about the rotation axis due to biasing of the piezoelectric regions of the second and fourth driving arms as a result of positioning of the second and fourth projection/abutment surface pairs movement of the tiltable structure parallel to the symmetry axis is limited.
9. The MEMS device according to claim 1, wherein the elastic decoupling elements are rigid to movements out of the tiltable plane and compliant to torsion about the rotation axis.
10. The MEMS device according to claim 1, wherein the first driving arm carries a respective piezoelectric region, and the device further comprises a plurality of electrical-contact pads carried by the fixed structure and electrically connected to the piezoelectric region carried by the first driving arm to enable electrical biasing thereof by electrical signals from outside the MEMS device.
11. The MEMS device according to claim 6, wherein the first projection extends from a driving arm toward the tiltable structure and has a width along the Y axis smaller than a distance between first and second transverse walls of the recess.
12. The MEMS device according to claim 6, wherein the planar stop structure further comprises a second pair of planar stop structures formed by a second projection and a second abutment surface.
13. A microelectromechanical systems (MEMS) device, comprising: a tiltable structure formed in a die of semiconductor material and suspended over a cavity defined in the die, the tiltable structure having a main extension in a tiltable plane and carrying a reflecting surface; a fixed structure comprising a frame, the tiltable structure being elastically coupled to the frame via supporting elements and elastic suspension elements, wherein the supporting elements extend longitudinally along a rotation axis on opposite sides of the tiltable structure, and the elastic suspension elements extend between a respective suspension element and the tiltable structure; an actuation structure comprising first, second, third, and fourth driving arms coupled to the tiltable structure by respective elastic decoupling elements, wherein the first and second driving arms form a first pair of driving arms arranged on opposite sides of the rotation axis, and the third and fourth driving arms form a second pair of driving arms arranged on opposite sides of the rotation axis symmetrically to the first pair of driving arms with respect to a symmetry axis; a piezoelectric region carried by each driving arm configured to be biased by one or more electrical signals from outside the MEMS device; and a planar stop structure arranged between the driving arms and the tiltable structure for limiting movement of the tiltable structure in the tiltable plane in a direction perpendicular to the rotation axis.
14. The MEMS device of claim 13, wherein the planar stop structure comprises at a first pair of stop features, wherein a first element of the first pair of stop features projects from or is fixed to a respective one of the first, second, third, and fourth driving arms and the other element of the first pair of stop features is fixed to or projects from the tiltable structure.
15. The MEMS device of claim 14, wherein the first pair of stop features comprises a first projection extending from the first driving arm and a first abutment surface formed by a recess defined in the tiltable structure, the first projection extending within the first recess, the first recess being defined by first and second transverse walls parallel to the rotation axis and spaced from each other by a gap sufficient to allow movement between the first projection and the first recess along the symmetry axis.
16. The MEMS device of claim 15, wherein the first projection and the first transverse wall are arranged at a distance d1, and the first projection and the second transverse wall are arranged at a distance d2, in a rest condition of the tiltable structure; and wherein a distance L between the first and second transverse walls is defined as: L=L1+d1+d2, with L1 being a width of the first projection.
17. The MEMS device of claim 13, wherein the elastic suspension elements comprise straight springs formed by thinned portions of the supporting elements.
18. The MEMS device of claim 13, wherein each driving arm has a generically trapezial shape, with a major base fixedly coupled to the frame of the fixed structure and a minor base elastically coupled to the tiltable structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] For a better understanding of the present invention, embodiments thereof are now described purely by way of non-limiting example, with reference to the attached drawings, wherein:
[0035]
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DETAILED DESCRIPTION
[0048]
[0049] Specifically, the micro-electro-mechanical device of
[0050] In detail, the stop structure 40 has a stop column 41, which extends, for example, from a substrate underneath the tiltable structure 22 (not visible) through the cavity 23 in a vertical direction (parallel to the third axis Z) and projects, in the tiltable plane AB, in an intermediate position between the first driving arm 32 and the tiltable structure 22, laterally with respect to the first elastic decoupling element 34A.
[0051] The stop column 41 has a fixed projection 42A, extending within a respective recess 43A formed on the periphery of the tiltable structure 22. The fixed projection 42A, here having a rectangular shape in top view, like the recess 43A, has dimensions (in particular, a width in a direction parallel to the second Cartesian axis Y) smaller than those of the recess 43A. In order not to hinder rotation of the tiltable structure 22, the fixed projection 42A has the same thickness (in a direction parallel to the third axis Z) as the tiltable structure 22. In the rest position of the micro-electro-mechanical device 20 (when the tiltable structure 22 is not rotated and the tiltable plane AB is parallel to the plane XY of the Cartesian reference system XYZ), the fixed projection 42A and the tiltable structure 22 have coplanar top and bottom surfaces, and the fixed projection 42a extends within the walls of the recess 43A at a distance therefrom.
[0052] Consequently, the stop structure 40 enables free rotation of the tiltable structure 22 and, in a rest condition and in presence of direct shocks parallel to the second axis Y, the displacement of the tiltable structure 22 in this direction is stopped and limited by contact between the recess 43A and the fixed projection 42A, thus also limiting the stress applied to the elastic decoupling element 34A.
[0053] Similar stop structures may be provided in proximity of the elastic decoupling elements 34B-34D of
[0054] The stop structure 40 operates properly if the tiltable structure 22 is not rotated at all or is rotated only by a small angle. However, when rotation of the tiltable structure 22 exceeds a preset angle, which depends upon the geometry of the micro-electro-mechanical device 20, the fixed projection 42A may no longer face and remain inside the recess 43A, as illustrated, for example, in the enlarged detail of
[0055] Therefore, in this situation, the stop structure is not effective and, in presence of shocks directed parallel to the second axis Y, the tiltable structure 22 may undergo a major displacement and jeopardize the integrity of the elastic decoupling elements 34A-34D.
[0056] A similar situation may arise for shocks or forces acting parallel to the third axis Z.
[0057]
[0058] The micro-electro-mechanical device 60 has a general structure similar to the micro-electro-mechanical device 20, but contains numerous improvements; the parts in common with the micro-electro-mechanical device 20 are designated in
[0059] In detail, the micro-electro-mechanical device 60 is formed in a die of semiconductor material, in particular silicon, and has a tiltable structure 62. The tiltable structure 62 has a main extension in a plane (hereinafter referred to as tiltable plane AB), which, in a rest position of the micro-electro-mechanical device 60, is parallel to a plane XY of a system of Cartesian coordinates XYZ (the axes thereof are referred to hereinafter as first Cartesian axis X, second Cartesian axis Y, and third Cartesian axis Z). Thus, in the following description, the thickness of the tiltable structure 62 will be neglected, except where explicitly indicated.
[0060] Consequently, based on the above, the tiltable structure 62 is arranged so as to rotate about a rotation axis parallel to the first Cartesian axis X, belonging to the tiltable plane AB and corresponding, for example, to the horizontal axis B of the picoprojector apparatus of
[0061] The tiltable structure 62 carries a reflecting surface 62′, is suspended over a cavity 63 of the die, and is elastically coupled to a frame 64′ belonging to a fixed structure 64 via supporting elements 65A, 65B and elastic suspension elements 66A, 66B.
[0062] In detail, the supporting elements 65A, 65B extend longitudinally along the rotation axis B, on opposite sides of the tiltable structure 62.
[0063] The elastic suspension elements 66A, 66B, which have a high stiffness to movements out of the tiltable plane AB (along the third Cartesian axis Z, transverse to the tiltable plane AB) and are compliant to torsion about the rotation axis B, extend in proximity of the rotation axis B between a respective suspension element 65A, 65B and the tiltable structure 62. In the illustrated embodiment, the elastic suspension elements 66A, 66B comprise straight springs, formed by thinned portions of the supporting elements 65A, 65B, but they could be of a folded type having the main extension parallel to the rotation axis B.
[0064] The micro-electro-mechanical device 60 further comprises an actuation structure 70 formed by four driving arms 72A-72D (hereinafter also referred to as first driving arm 72A, second driving arm 72B, third driving arm 72C, and fourth driving arm 72), coupled to the tiltable structure 62 by respective elastic decoupling elements 74A, 74B, 74C and 74D. The first and second driving arms 72A, 72B form a first pair of driving arms and are arranged on opposite sides of the rotation axis B; the third and fourth driving arms 72C, 72D form a second pair of driving arms and are arranged on opposite sides of the rotation axis B, symmetrically to the first pair of driving arms 72A, 72B with respect to the symmetry axis A.
[0065] Each driving arm 72A-72D carries a respective piezoelectric region 73, for example, of PZT (lead zirconate titanate) and, in the embodiment of
[0066] The elastic decoupling elements 74A-74D are rigid to movements out of the tiltable plane AB and are compliant to torsion about rotation axis B.
[0067] A plurality of electrical-contact pads 78 are carried by the fixed structure 64 along the frame 64′ and are electrically connected (in a way not illustrated in detail in
[0068] The micro-electro-mechanical device 60 further comprises a planar stop structure arranged between the driving arms 72A-72D and the tiltable structure 62 for limiting movement of the latter in the tiltable plane AB in a direction perpendicular to the rotation axis B (i.e., in a direction parallel to the symmetry axis A).
[0069] Specifically, the planar stop structure comprises at least a first pair formed by a projection and an abutment surface, wherein a first element of the first pair (the projection or the abutment surface) projects from or is fixed to a driving arm 72A-72D, and the other element of the first pair (the abutment surface or the projection, respectively) is fixed to, or projects from, the tiltable structure 62, and the projection and the abutment surface extend in a direction transverse to the symmetry axis A, are arranged adjacent to and side-by-side, and, in a rest condition of the micro-electro-mechanical device 60, are arranged at a distance from each other.
[0070] In the illustrated embodiment, see also the enlarged detail of
[0071] In particular, with reference to
L=L1+d1+d2.
[0072] The micro-electro-mechanical device 60 of
[0073] In use, the tiltable structure 62 may be rotated about the rotation axis B by simultaneously biasing the piezoelectric regions 73 of the first and third driving arms 72A, 72C to obtain a rotation in a first direction (as indicated by the arrow R1 in
[0074] As described in United States Patent Application Publication No. 20200192199 (incorporated by reference) corresponding to Italian Patent Application No. 102018000011112 cited above, by biasing alternately and in sequence (for example, at a frequency linked to the vertical scan of the picoprojector 1 of
[0075] During the rotation movement of the tiltable structure 62, due to the position of the projection/abutment surface pairs 83A-83D, at least two of the projection/abutment surface pairs 83A-83D (the ones associated to the biased side of the piezoelectric regions 73) are active and, in case of undesired shocks or movements of the tiltable structure 62 parallel to the symmetry axis A, limit the degree thereof.
[0076] For instance,
[0077] Consequently, the actuation structure 70 has a high stiffness in the tiltable plane AB, not only along the rotation axis B but also along the symmetry axis A and, as a whole, the micro-electro-mechanical device 60 is robust in the planar direction.
[0078] According to another aspect of the present description, the micro-electro-mechanical device 60 has a vertical stop structure 90 (perpendicular to the tiltable plane AB of the tiltable structure 62, parallel to the third Cartesian axis Z in a rest condition of the tiltable structure 62).
[0079] In detail, with reference to
[0080] In detail, the stop pillars 91 project from the rear side of the driving arms 72A-72D toward the inside of the cavity 63 and are rigid with the driving arms 72A-72D. For instance, the vertical stop structure 90 may comprise four stop pillars 91, one for each driving arm 72A-72D, arranged (as represented with a dashed line in
[0081] The rear stop surface 92 is formed by a cap structure 93 illustrated in
[0082] As may be noted from
[0083] As shown once again in
[0084] In the illustrated embodiment, the reinforcement elements 94 and the stop pillars 91 have the same height (in a direction parallel to the third Cartesian axis Z) and may be formed simultaneously. For instance, in the illustrated embodiment, where the fixed structure 64, the tiltable structure 62, and the elastic elements 74A-74D and 66A, 66B are manufactured monolithically in a structural layer or a wafer of semiconductor material, the reinforcement elements 94 and the stop pillars 91 may be formed simultaneously by deep etching the structural layer or wafer to form the cavity 63.
[0085] In this case, the reinforcement elements 94 and the stop pillars 91 may have the same height as the structural layer or wafer forming the structures 62, 64 and the elastic elements 74A-74D and 66A, 66B, and the distance between the stop pillars 91 and the rear stop surface 92 is equal to the thickness of the adhesive layer 95 and is, for example, comprised between 1 and 10 μm.
[0086] In this way, in the presence of shocks parallel to the third Cartesian axis Z (so-called “out-of-plane direction”) downward (i.e., toward the cap structure 93, first vertical direction W1 in
[0087]
[0088] In detail, in
[0089] The front die 97 may be fixed to the fixed structure 64 by connection elements 99, for example formed by a plurality of fixing pillars, having an elongated shape, that have a first end fixed to the frame 64′ and a second, opposite, end fixed to the front die 97. Two fixing pillars 99 arranged in the drawing plane and two fixing pillars 99 (represented by dashed lines) arranged at the back with respect to the drawing plane are visible in
[0090] As an alternative thereto, the connection structure may be formed by a peripheral wall belonging to a front cap structure extending along the entire periphery of the front die 97.
[0091] In both cases, the bottom surface of the front die 97, facing the driving arms 72A-72D, forms, in proximity of the edge of the light passage opening 98, an abutment area for the inner ends of the driving arms 72A-72D; this abutment area, in presence of shocks upwards, parallel to the third Cartesian axis Z, vertical direction W2 of
[0092] The micro-electro-mechanical device 60 may therefore be used in a picoprojector 101 adapted to be functionally coupled to a portable electronic apparatus 100, as described hereinafter with reference to
[0093] In detail, the pico-projector 101 of
[0094] The pico-projector 101 may be manufactured as separate and stand-alone accessory with respect to an associated portable electronic apparatus 100, for example a mobile phone or smartphone, as illustrated in
[0095] Alternatively, as illustrated in
[0096] In another embodiment, the micro-electro-mechanical device 60 may also be integrated in a viewer 150 configured to be worn by a user at a close distance from his eyes and for projecting images for enhanced or virtual reality, as illustrated in
[0097] The advantages obtainable with the described micro-electro-mechanical device 60 are evident from the foregoing.
[0098] In particular, it is emphasized that, thanks to coupling of the stop structures to the actuation structure 70, the stop structures are operative also in the rotated condition of the tiltable structure 62 so that the micro-electro-mechanical device 60 has high robustness.
[0099] Finally, it is clear that modifications and variations may be made to the micro-electro-mechanical device described and illustrated herein, without thereby departing from the scope of this disclosure, as defined in the attached claims.
[0100] For instance, even though the illustrated embodiment refers to a micromirror that may be actuated for performing a slow vertical scan with linear or quasi-static movement, the micro-electro-mechanical device is not limited thereto, but may form a micromirror device with low-frequency resonant movement or a device of a different, non-optical, type having a piezoelectrically driven, and elastically suspended tiltable structure, the displacements of which are to be limited in a direction perpendicular to the rotation axis.
[0101] Moreover, as mentioned, the projections 81A-81D and the recesses 82A-82D may be switched around; likewise, the stop pillars 91 may be made to project from the cap structure 93, instead of from the driving arms 72A-72D.
[0102] The recesses 82A-82D may be replaced by simple abutment walls; in this case, to limit the in-plane movement perpendicular to the rotation axis B in both directions, the transverse walls may be arranged symmetrically to the rotation axis B, and/or a first transverse wall may be provided for a given actuation arm (for example, the first wall 84A for the first projection/abutment surface pair 83A) and a second transverse wall may be provided for an actuation arm of the same pair (in the example considered above, the second transverse wall 85A of the third projection/abutment surface pair 83C).
[0103] In some applications, the light passage opening 98 may be formed by a region transparent to electromagnetic radiation in the frequency range of interest.