Manufacturing method of turbine casing
11319879 · 2022-05-03
Assignee
Inventors
Cpc classification
F05D2230/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/5021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
There is provided a manufacturing method of a turbine casing capable of easily realizing improvement of reliability. A manufacturing method of a turbine casing according to an embodiment is a manufacturing method of a turbine casing which includes an outer casing formed of ferritic heat resistant steel and an inner casing disposed inside the outer casing and formed of austenitic heat resistant steel, and in which an exhaust hood to which a working medium after performing work in turbine stages is exhausted, is covered by the inner casing. Here, the inner casing is manufactured by using members produced by at least either forging or rolling.
Claims
1. A manufacturing method of a turbine casing including an outer casing formed of ferritic heat resistant steel and an inner casing disposed inside the outer casing and formed of austenitic heat resistant steel, the inner casing housing a turbine rotor and plural turbine stages, the plural turbine stages being arranged in an axial direction along a rotation center axis of the turbine rotor, the inner casing including an exhaust hood part having an exhaust hood to which a working medium after performing work in turbine stages is exhausted, the turbine casing being configured to make a cooling medium flow through a space interposed between the outer casing and the exhaust hood part a temperature of the cooling medium being lower than that of the working medium which flows through an inside of the exhaust hood, the exhaust hood part comprising: a wrapper part being a cylindrical-shaped tubular body, being disposed so that an axis of the wrapper part is along with the axial direction; a first sidewall part disposed at one end position in the axial direction of the wrapper part; and a second sidewall part disposed at other end position in the axial direction of the wrapper part, the manufacturing method of the turbine casing, comprising: manufacturing at least one of the wrapper part, the first sidewall part, and the second sidewall part by at least either forging or rolling.
2. The manufacturing method of the turbine casing according to claim 1, the exhaust hood part further comprising a pipe barrel part being a cylindrical-shaped tubular body, the wrapper part including a through hole which penetrates in the radial direction of the turbine rotor, the pipe barrel part being disposed in the through hole at an outer peripheral surface of the wrapper part so that an axis of the pipe barrel part is along with the radial direction, the manufacturing method of the turbine casing, further comprising: manufacturing the pipe barrel part by at least either forging or rolling.
3. The manufacturing method of the turbine casing according to claim 1, wherein the inner casing is manufactured by using a member produced by casting, in addition to the members produced by at least either the forging or the rolling.
4. The manufacturing method of the turbine casing according to claim 1, wherein a heat-insulating coating is provided to the at least one of the wrapper part, the first sidewall part, and the second sidewall part produced by at least either the forging or the rolling.
5. The manufacturing method of the turbine casing according to claim 1, wherein a heat-insulating board is provided to the at least one of the wrapper part, the first sidewall part, and the second sidewall part produced by at least either the forging or the rolling.
6. The manufacturing method of the turbine casing according to claim 1, wherein in the turbine casing, the working medium contains a CO2 gas in a supercritical state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(10) A manufacturing method of a turbine casing according to an embodiment is a manufacturing method of a turbine casing which includes an outer casing formed of ferritic heat resistant steel and an inner casing disposed inside the outer casing and formed of austenitic heat resistant steel, and in which an exhaust hood to which a working medium after performing work in turbine stages is exhausted, is covered by the inner casing. Here, the inner casing is manufactured by using members produced by at least either forging or rolling.
First Embodiment
(11) A supercritical CO.sub.2 turbine 10 according to a first embodiment will be described by using
(12) As illustrated in
(13) However, in the present embodiment, the shape of the third inner casing 213 is different from that of the above-described related art (refer to
(14) In the present embodiment, the third inner casing 213 is produced by using plural members 213a to 213e, as illustrated in
(15) Concretely, the pipe barrel part 213a is a cylindrical-shaped tubular body. The pipe barrel part 213a is disposed at an outer peripheral surface of the wrapper part 213b so that a pipe axis is along with a radial direction of the turbine rotor 40 (corresponding to the vertical direction z in
(16) The wrapper part 213b is a cylindrical-shaped tubular body, and is disposed so as to be coaxial with the turbine rotor 40. Specifically, the wrapper part 213b is disposed so that a pipe axis is along with an axial direction of the turbine rotor 40 (corresponding to the horizontal direction x in
(17) The first sidewall part 213c is a circular ring-shaped plate body, and is disposed so as to be coaxial with the turbine rotor 40. The first sidewall part 213c is disposed at one end positioned on the downstream side Ds (right side in
(18) The second sidewall part 213d is a circular ring-shaped plate body, and is disposed so as to be coaxial with the turbine rotor 40, similarly to the first sidewall part 213c. The second sidewall part 213d is disposed at the other end positioned on the upstream side Us (left side in
(19) The coupling part 213e is a columnar body, and an inner peripheral side thereof in the radial direction is joined to an outer peripheral surface of the wrapper part 213b. Further, an outer peripheral side of the coupling part 213e is formed with a concave portion so that a convex portion formed on an inner peripheral surface of the outer casing 22 is fitted to the concave portion.
(20) When producing the third inner casing 213, the respective members 213a to 213e of the pipe barrel part 213a, the wrapper part 213b, the first sidewall part 213c, the second sidewall part 213d, and the coupling part 213e are prepared. In the present embodiment, each of the members 213a to 213e is at least either a forged component produced by forging or a rolled component produced by rolling.
(21) Subsequently, the prepared respective members 213a to 213e are assembled. Here, the respective members 213a to 213e are joined by welding, to thereby produce the third inner casing 213.
(22) Concretely, to a portion where the through hole is formed in the wrapper part 213b, the pipe barrel part 213a is joined by welding. Further, the outer peripheral side portion of the first sidewall part 213c and the outer peripheral side portion of the second sidewall part 213d are joined to the wrapper part 213b by welding such as fillet welding or groove welding, for example. Besides, the inner peripheral side in the radial direction in the coupling part 213e is joined, by welding, to the outer peripheral surface of the wrapper part 213b. Each of the wrapper part 213b, the first sidewall part 213c, and the second sidewall part 213d is configured by combining an upper half portion and a lower half portion, for example.
(23) As described above, in the present embodiment, the members 213a to 213e each of which is at least either the forged component or the rolled component are used to manufacture the third inner casing 213. For this reason, in the present embodiment, it is possible to reduce the thickness of the third inner casing 213 when compared to a case of manufacturing the third inner casing 213 by casting as in the case of the related art.
(24) Therefore, in the present embodiment, it is possible to reduce the thermal stress applied to the third inner casing 213, so that the reliability can be sufficiently improved.
(25) Note that there is no need to form all of the respective members 213a to 213e by using the same material. It is possible to appropriately use a suitable material in accordance with required functions. For example, it is possible to appropriately select and use the material in accordance with a level required at each part regarding deformation, oxidation, strength, and so on.
Second Embodiment
(26) A supercritical CO.sub.2 turbine 10 according to a second embodiment will be described by using
(27) As illustrated in
(28) In the third inner casing 213 of the present embodiment, the first sidewall part 213c is different from that of the first embodiment (refer to
(29) In the present embodiment, the sidewall main body portion 31 is at least either a forged component or a rolled component. On the contrary, the fitting portion 32 is a cast component produced by casting.
(30) As described above, when manufacturing the third inner casing 213 in the present embodiment, the fitting portion 32 being the cast component (casting) is used in addition to the sidewall main body portion 31 being at least either the forged component or the rolled component.
(31) The above-described fitting portion 32 has a shape including a free-form curve by taking a flow into consideration for the purpose of reduction in pressure loss and so on. With the use of the casting, it is possible to easily produce an article having a shape including a free-form curve.
(32) Therefore, in the present embodiment, it is possible to easily realize the reduction in pressure loss and so on in addition to the operations and effects exhibited by the first embodiment, so that the improvement of the turbine performance can be realized more easily.
(33) Note that the above-described embodiment is one example, and the other parts may be similarly configured.
Third Embodiment
(34) A supercritical CO.sub.2 turbine 10 according to a third embodiment will be described by using
(35) As illustrated in
(36) As illustrated in
(37) Although the illustration is omitted, the heat-insulating coating 50 is, for example, a laminated body formed by sequentially laminating a bond layer and a top layer. The bond layer is formed of a metal material such as MCrAlY (M contains Ni or Co as a main component), for example. On the contrary, the top layer is formed of a ceramic material such as yttria partially stabilized zirconia (Y.sub.2O.sub.3—ZrO.sub.2), for example.
(38) In the present embodiment, the third inner casing 213 is manufactured by using the members 213a to 213e each of which is at least either the forged component or the rolled component, similarly to the case of the first embodiment. For this reason, in the present embodiment, the inside surface of the third inner casing 213 is a simple flat surface or curved surface with no free-form curve, unlike a surface of a member formed by casting. As a result of this, in the present embodiment, a film thickness of the heat-insulating coating 50 can be easily uniformized. In particular, it is easy to uniformize the film thickness even by automatic coating with the use of a machine.
(39) Therefore, in the present embodiment, since it is easy to apply the heat-insulating coating 50, it is possible to realize the improvement of heat-insulating function in addition to the operations and effects exhibited by the first embodiment.
(40) Note that the above-described embodiment describes the case where the heat-insulating coating 50 is formed on the inner surface of the third inner casing 213, but, the embodiment is not limited to this. It is also possible to form the heat-insulating coating 50 on an outer surface of the third inner casing 213. However, when an obstacle (a flange or the like) which obstructs the coating is provided to the outer surface of the third inner casing 213, it is preferable to form the heat-insulating coating 50 on the inner surface of the third inner casing 213. The effect of heat insulation is also high when the heat-insulating coating 50 is formed on a high-temperature side.
Fourth Embodiment
(41) A supercritical CO.sub.2 turbine 10 according to a fourth embodiment will be described by using
(42) As illustrated in
(43) As illustrated in
(44) The heat-insulating board 51 is, for example, a plate body formed of the austenitic heat resistant steel, and is fixed to the third inner casing 213 by using a fastening member such as, for example, a rivet or a bolt. Other than the above, it is also possible to fix the heat-insulating board 51 by welding.
(45) In the present embodiment, the third inner casing 213 is manufactured by using the members 213a to 213e each of which is at least either the forged component or the rolled component, similarly to the case of the first embodiment. For this reason, in the present embodiment, the inside surface of the third inner casing 213 is a simple flat surface or curved surface with no free-form curve, unlike a surface of a member formed by casting. As a result of this, in the present embodiment, it is possible to easily attach the heat-insulating board 51.
(46) Therefore, in the present embodiment, since it is easy to attach the heat-insulating board 51, it is possible to realize the improvement of heat-insulating function in addition to the operations and effects exhibited by the first embodiment.
(47) Note that although the above-described embodiment describes the case where the heat-insulating board 51 is disposed on the outer surface of the third inner casing 213, the embodiment is not limited to this. It is also possible to dispose the heat-insulating board 51 on the inner surface of the third inner casing 213. However, when a risk in a case where the heat-insulating board 51 drops off when it is disposed on the inner surface of the third inner casing 213 is taken into consideration, the heat-insulating board 51 is preferably disposed on the outer surface of the third inner casing 213.
Fifth Embodiment
(48) A supercritical CO.sub.2 turbine 10 according to a fifth embodiment will be described by using
(49) In the present embodiment, the third inner casing 213 is produced by using plural members 213a to 213e, similarly to the case of the first embodiment, as illustrated in
(50) As illustrated in
(51) Here, the insertion-receiving portion 551 is provided at one end portion positioned on the downstream side Ds (right side in
(52) Further, the insertion-receiving portion 552 is provided at the other end portion positioned on the upstream side Us (left side in
(53) In a manner as above, it is also possible that the third inner casing 213 does not have a structure in which all of the plural members 213a to 213e are integrally coupled.
(54) As described above, in the present embodiment, the wrapper part 213b and the first sidewall part 213c are joined by, not welding, but fitting. In like manner, the wrapper part 213b and the second sidewall part 213d are joined by, not welding, but fitting. For this reason, in the present embodiment, it is possible to suppress occurrence of crack due to occurrence of hardening in the vicinity of a welded portion. Further, when the wrapper part 213b, and the first and second sidewall parts 213c, 213d are formed of different materials, the structural stability decreases in some cases at a welding boundary surface, but, this problem can be prevented from occurring in the present embodiment.
(55) As a result of this, a man-hour in the welding operation can be reduced, and it is possible to realize a reduction in an inspection operation and a repair operation of a welded portion and so on. Therefore, in the present embodiment, it is possible to realize a reduction in construction period and improvement of long-term reliability.
(56) Note that it is also possible that a concave portion is formed on the first sidewall part 213c, and a convex portion to be inserted into the concave portion is formed on the wrapper part 213b. Further, it is also possible that a concave portion is formed on the second sidewall part 213d, and a convex portion to be inserted into the concave portion is formed on the wrapper part 213b, as a matter of course.
Sixth Embodiment
(57) A supercritical CO.sub.2 turbine 10 according to a sixth embodiment will be described by using
(58) In the present embodiment, the third inner casing 213 is produced by using plural members 213a to 213e, similarly to the case of the fifth embodiment, as illustrated in
(59) As illustrated in
(60) An insertion-receiving portion 571 is provided to an outer peripheral portion (an upper side portion in
(61) Further, an insertion-receiving portion 572 is provided to an outer peripheral portion of the second sidewall part 213d, similarly to the first sidewall part 213c. The insertion portion 562 provided to the wrapper part 213b is inserted into the insertion-receiving portion 572 provided to the second sidewall part 213d.
(62) The insertion-receiving portion 571 of the first sidewall part 213c is provided with a third sidewall part 213h. The third sidewall part 213h is a circular ring-shaped plate body, and is disposed so as to be coaxial with the turbine rotor 40. The third sidewall part 213h is disposed at one end positioned on the downstream side Ds (right side in
(63) The insertion-receiving portion 572 of the second sidewall part 213d is provided with a fourth sidewall part 213g. The fourth sidewall part 213g is a circular ring-shaped plate body, and is disposed so as to be coaxial with the turbine rotor 40. The fourth sidewall part 213g is disposed at the other end positioned on the upstream side Us (left side in
(64) In the present embodiment, the cooling medium CF2 flows through a space interposed between the third inner casing 213 and the outer casing 22 by sequentially passing through the through holes 582 of the fourth sidewall part 213g and the through holes 581 of the third sidewall part 213h.
(65) Further, the cooling medium CF3 flows through a flow path positioned between the inner peripheral surface of the pipe barrel part 22a provided to the outlet part of the outer casing 22 and the outer peripheral surface of the outlet sleeve 901 via the through holes 582 of the fourth sidewall part 213g and the through holes 581 of the third sidewall part 213h.
(66) As described above, in the present embodiment, the wrapper part 213b and the first sidewall part 213c are joined by, not welding, but fitting, similarly to the case of the fifth embodiment. Further, the wrapper part 213b and the second sidewall part 213d are joined by, not welding, but fitting. For this reason, in the present embodiment, it is possible to suppress occurrence of crack due to occurrence of hardening in the vicinity of a welded portion. Further, when the wrapper part 213b, and the first and second sidewall parts 213c, 213d are formed of different materials, the structural stability decreases in some cases at a welding boundary surface, but, this problem can be prevented from occurring in the present embodiment.
(67) As a result of this, a man-hour in the welding operation can be reduced, and it is possible to realize a reduction in an inspection operation and a repair operation of a welded portion and so on. Therefore, in the present embodiment, it is possible to realize a reduction in construction period and improvement of long-term reliability.
(68) Note that although the illustration is omitted, it is also possible that insertion-receiving portions are provided to the wrapper part 213b and insertion portions are provided to the first sidewall part 213c and the second sidewall part 213d, unlike the above description. Further, the flow of the cooling medium CF2 may also be opposite to that of the above-described case.
Others
(69) While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
(70) For example, although the above-described embodiments describe the supercritical CO.sub.2 turbine 10 configuring the supercritical CO.sub.2 power generation system, the embodiments are not limited to this. Each of turbines other than the supercritical CO.sub.2 turbine 10 configuring the supercritical CO.sub.2 power generation system (a steam turbine, a gas turbine, a medium turbine, and so on) can also apply manufacture by using members produced by at least either forging or rolling, and the like regarding an inner casing covering an exhaust hood, in a similar manner. This makes it possible to exhibit operations and effects similar to those of the above-described embodiments. The above-described temperature conditions and pressure conditions of the working media indicate values when the working media contain carbon dioxide (CO.sub.2) in a supercritical state as a main component, and can be arbitrarily set in accordance with the working media.
REFERENCE SIGNS LIST
(71) 10 . . . supercritical CO.sub.2 turbine, 20 . . . turbine casing, 21 . . . inner casing, 22 . . . outer casing, 22a . . . pipe barrel part, 23 . . . gland part, 24 . . . packing ring, 25 . . . diffuser, 31 . . . sidewall main body portion, 32 . . . fitting portion, 40 . . . turbine rotor, 50 . . . heat-insulating coating, 51 . . . heat-insulating board, 60 . . . turbine stage, 61 . . . stationary blade, 62 . . . rotor blade, 80 . . . combustor casing, 81 . . . bolt, 90 . . . exhaust pipe, 91 . . . welded portion, 92 . . . welded portion, 93 . . . on-site pipe, 211 . . . first inner casing, 212 . . . second inner casing, 213 . . . third inner casing, 213a . . . pipe barrel part, 213b . . . wrapper part, 213c . . . first sidewall part, 213d . . . second sidewall part, 213e . . . coupling part, 213g . . . third sidewall part, 213h . . . fourth sidewall part, 231 . . . first packing head, 232 . . . second packing head, 233 . . . axial seal member, 251 . . . radial seal member, 551 . . . insertion-receiving portion, 552 . . . insertion-receiving portion, 561 . . . insertion portion, 562 . . . insertion portion, 571 . . . insertion-receiving portion, 572 . . . insertion-receiving portion, 581 . . . through hole, 582 . . . through hole, 801 . . . inlet guide pipe, 802 . . . inlet sleeve, 901 . . . outlet sleeve, AX . . . rotation center axis, CF1, CF2, CF3, CF4 . . . cooling medium, Ds . . . downstream side, F1, F2, F3 . . . working medium, S213 . . . exhaust hood, Us . . . upstream side