Charged particle multi-beam device
11322335 · 2022-05-03
Assignee
Inventors
Cpc classification
H01J37/063
ELECTRICITY
International classification
H01J37/317
ELECTRICITY
H01J37/063
ELECTRICITY
Abstract
A charged particle multi-beam device includes a charged particle source, a collimator lens, a multi-light-source forming unit, and a reduction projection optical system. The multi-light-source forming unit has first to third porous electrodes disposed side by side in an optical axis direction. A plurality of holes for causing the multi-beams to pass is formed in each of the first to third porous electrodes. The first porous electrode and the third porous electrode have the same potential and the second porous electrode has potential different from the potential of the first porous electrode and the third porous electrode. A diameter of the holes on the second porous electrode is formed larger further away from an optical axis such that a surface on which the multi-light sources are located is formed in a shape convex to the charged particle source side.
Claims
1. A method of determining the diameter of the holes of the second porous electrode in the charged particle multi-beam device the charged particle multi-beam device comprising: a charged particle source that emits a charged particle beam; a collimator lens that collimates the charged particle beam emitted from the charged particle source; a multi-light-source forming unit that divides the collimated charged particle beam into a plurality of beams to form multi-beams and condenses the respective multi-beams on one surface to form multi-light sources; and a reduction projection optical system that reduces and projects the multi-light sources on a sample surface, wherein the multi-light-source forming unit has first to third porous electrodes disposed side by side in an optical axis direction in order from the charged particle source side, a plurality of holes for causing the multi-beams to pass is formed in each of the first to third porous electrodes, the first porous electrode and the third porous electrode have identical potential and the second porous electrode has potential different from the potential of the first porous electrode and the third porous electrode, and a diameter of the holes on the second porous electrode is formed larger further away from an optical axis such that a surface on which the multi-light sources are located is formed in a shape convex to the charged particle source side; the method comprising: calculating a field curvature coefficient A of a reduction projection optical system with a simulation or an experiment; calculating, with a simulation, a relation between an inner diameter Φ of the holes of the second porous electrode and a shift amount Δz.sub.o of a focal position by temporarily selecting variable values for the inner diameter Φ to calculate respective shift amounts Δz.sub.o via simulation to thereby obtain multiple pairs of (Φ, Δz.sub.o); plotting the multiple pairs of (Φ, Δz.sub.o) on a graph to thereby determine coefficients a, b, and c by approximating them with the following Eq. 1:
Δz.sub.o=aΦ.sup.2+bΦ+c (Eq.1); and determining, using on-axis potential Φ.sub.o on an object surface in the reduction projection optical system and on-axis potential Φ.sub.i on an image surface, a diameter Φ of the holes of the second porous electrode at a distance r.sub.o from the optical axis to satisfy following Eq. 2:
2. A method of determining the diameter of the holes of the second porous electrode in the charged particle multi-beam device the charged particle multi-beam device comprising: a charged particle source that emits a charged particle beam; a collimator lens that collimates the charged particle beam emitted from the charged particle source; a multi-light-source forming unit that divides the collimated charged particle beam into a plurality of beams to form multi-beams and condenses the respective multi-beams on one surface to form multi-light sources; and a reduction projection optical system that reduces and projects the multi-light sources on a sample surface, wherein the multi-light-source forming unit has first to third porous electrodes disposed side by side in an optical axis direction in order from the charged particle source side, a plurality of holes for causing the multi-beams to pass is formed in each of the first to third porous electrodes, the first porous electrode and the third porous electrode have identical potential and the second porous electrode has potential different from the potential of the first porous electrode and the third porous electrode, and a diameter of the holes on the second porous electrode is formed larger further away from an optical axis such that a surface on which the multi-light sources are located is formed in a shape convex to the charged particle source side; the method comprising: calculating a field curvature coefficient A of a reduction projection optical system with a simulation or an experiment; calculating, with a simulation, a relation between an inner diameter Φ of the holes of the second porous electrode and a shift amount Δz.sub.o of a focal position by temporarily selecting variable values for the inner diameter Φ to calculate respective shift amounts Δz.sub.o via simulation to thereby obtain multiple pairs of (Φ, Δz.sub.o); plotting the multiple pairs of (Φ, Δz.sub.o) on a graph to thereby determine coefficients a.sub.n, a.sub.n-1, . . . , a.sub.1 by approximating them with the following Eq. 3:
Δz.sub.o=a.sub.nΦ.sup.n+a.sub.n-1Φ.sup.n-1 . . . +a.sub.1Φ+a (Eq.3) wherein n is a natural number equal to or larger than 3 of an approximation function; and determining, using on-axis potential Φ.sub.o on an object surface in the reduction projection optical system and on-axis potential Φ.sub.i on an image surface, a diameter Φ of the holes of the second porous electrode at a distance r.sub.o from the optical axis to satisfy following Eq. 4:
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF NON-LIMITING EXAMPLE EMBODIMENTS
(28) A charged particle multi-beam device according to a first aspect of an embodiment includes:
(29) a charged particle source that emits a charged particle beam;
(30) a collimator lens that collimates the charged particle beam emitted from the charged particle source;
(31) a multi-light-source forming unit that divides the collimated charged particle beam into a plurality of beams to form multi-beams and condenses each of the multi-beams on one surface to form multi-light sources; and
(32) a reduction projection optical system that reduces and projects the multi-light sources on a sample surface, wherein
(33) the multi-light-source forming unit has first to third porous electrodes disposed side by side in an optical axis direction in order from the charged particle source side,
(34) a plurality of holes for causing the multi-beams to pass is formed in each of the first to third porous electrodes,
(35) the first porous electrode and the third porous electrode have identical potential and the second porous electrode has potential different from the potential of the first porous electrode and the third porous electrode, and
(36) a diameter of the holes on the second porous electrode is formed larger further away from an optical axis such that a surface on which the multi-light sources are located is formed in a shape convex to the charged particle source side.
(37) According to such an aspect, the diameter of the holes on the second porous electrode is formed larger further away from the optical axis. The surface (an object surface) on which the multi-light sources are located is formed in the shape convex to the charged particle source side. Therefore, the position of the light source is closer to the reduction optical system (lens) side further away from the optical axis. Consequently, the position of the image surface further shifts to the opposite side of the lens further away from the optical axis. Therefore, the influence of the field curvature that causes the focal position to further shift to the lens side further away from the optical axis can be offset and corrected. Consequently, even in a position away from the optical axis, a blur of an image on the sample surface can be reduced. Since the first porous electrode and the third porous electrode have the same potential, the number of power supplies may be small.
(38) A charged particle multi-beam device according to a second aspect of the embodiment is the charged particle multi-beam device according to the first aspect, wherein
(39) portions where the plurality of holes is formed in the first to third porous electrodes respectively have flat shapes.
(40) According to such an aspect, it is easy to manufacture the porous electrodes themselves compared with when the portions where the plurality of holes is formed in the first to third porous electrodes are formed in curved surface shapes.
(41) A charged particle multi-beam device according to a third aspect of the embodiment is the charged particle multi-beam device according to the first or second aspect, wherein
(42) the first porous electrode and the third porous electrode are assembled in a socket-and-spigot structure.
(43) According to such an aspect, it is easily align the first porous electrode and the third porous electrode.
(44) A charged particle multi-beam device according to a fourth aspect of the embodiment is the charged particle multi-beam device according to any one of the first to third aspects, wherein
(45) in the multi-light-source forming unit, a porous aperture that divides the collimated charged particle beam into a plurality of beams to form multi-beams is provided further on the charged particle source side than the first porous electrode.
(46) A charged particle multi-beam device according to a fifth aspect of the embodiment is the charged particle multi-beam device according to any one of the first to third aspects, wherein
(47) in the multi-light-source forming unit, the first porous electrode divides the collimated charged particle beam into a plurality of beams to form multi-beams.
(48) According to such an aspect, since the porous aperture can be omitted, structure is simple.
(49) A charged particle multi-beam device according to a sixth aspect of the embodiment is the charged particle multi-beam device according to any one of the first to fifth aspects, wherein
(50) the second porous electrode is divided into a plurality of regions according to distances from the optical axis, and each of the regions includes at least two holes having different distances from the optical axis, and
(51) diameters of the holes are set identical for each of the regions, and the diameters of the holes are larger in the regions further away from the optical axis.
(52) According to such an aspect, since the diameters of the holes are set identical for each of the regions, structure is simple.
(53) A method according to a seventh aspect of the embodiment is a method of determining the diameter of the holes of the second porous electrode in the charged particle multi-beam device according to any one of the first to sixth aspects, the method including:
(54) calculating a field curvature coefficient A of the reduction projection optical system with a simulation or an experiment;
(55) calculating, with a simulation, a relation between an inner diameter Φ of the holes of the second porous electrode and a shift amount Δz.sub.o of a focal position and approximating the relation with following Eq. 1A:
Δz.sub.o=aΦ.sup.2+bΦ+c (Eq.1A)
to thereby determine coefficients a, b, and c of an approximation function; and
(56) determining, using on-axis potential Φ.sub.o on an object surface in the reduction projection optical system and on-axis potential Φ.sub.i on an image surface, a diameter Φ of the holes of the second porous electrode at a distance r.sub.o from the optical axis to satisfy following Eq. 2A:
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(58) A method according to an eighth aspect of the embodiment is a method of determining the diameter of the holes of the second porous electrode in the charged particle multi-beam device according to any one of the first to sixth aspects, the method including:
(59) calculating a field curvature coefficient A of the reduction projection optical system with a simulation or an experiment;
(60) calculating, with a simulation, a relation between an inner diameter Φ of the holes of the second porous electrode and a shift amount Δz.sub.o of a focal position and approximating the relation with following Eq. 3A
Δz.sub.o=a.sub.nΦ.sup.n+a.sub.n-1Φ.sup.n-1 . . . +a.sub.1Φ+a (Eq.3A)
to thereby calculate coefficients a.sub.n, a.sub.n-1 . . . a.sub.1, and a (n is a natural number equal to or larger than 3) of an approximation function; and
(61) determining, using on-axis potential Φ.sub.o on an object surface in the reduction projection optical system and on-axis potential Φ.sub.i on an image surface, a diameter Φ of the holes of the second porous electrode at a distance r.sub.o from the optical axis to satisfy following Eq. 4A:
(62)
(63) Specific examples of an embodiment are explained in detail below with reference to the accompanying drawings. Note that, in the following explanation and the drawings referred to in the following explanation, the same reference numerals and signs are used for portions that can be configured the same, and redundant explanation of the portions is omitted.
(64) <Configuration of a Charged Particle Multi-Beam Device>
(65)
(66) As illustrated in
(67) The primary optical system 10a is configured to generate a charged particle multibeam and irradiates the charged particle multibeam toward the sample 30 on the stage. In an example illustrated in
(68) The charged particle source 11 is provided at one end of a not-illustrated column (vacuum tube). The charged particle source 11 emits a charged particle beam (for example, an electron beam) into the column. As the charged particle source 11, for example, a photoelectron source having a laser light source and a photoelectric surface described in JP 2012-253007 A can be used. A photoelectric surface structure used in the photoelectron source can achieve high efficiency. Note that the charged particle source 11 is not limited to the photoelectron source if the charged particle source 11 can emit a charged particle beam (for example, an electron beam). For example, an electron gun such as LaB.sub.6 can also be used as the charged particle source 11.
(69) The collimator lens 12 is disposed near the charged particle source 11. The collimator lens 12 collimates the charged particle beam emitted from the charged particle source 11 and guides the charged particle beam to the multi-light-source forming unit 13.
(70) The multi-light-source forming unit 13 is disposed further on a beam downstream side than the collimator lens 12. A plurality of holes for causing multi-beams to pass is formed in the multi-light-source forming unit 13.
(71) Note that, in an example illustrated in
(72) A detailed internal configuration of the multi-light-source forming unit 13 is explained below.
(73) The reduction projection optical system is disposed further on the beam downstream side than the multi-light-source forming unit 13. The reduction projection optical system reduces and projects, on the surface of the sample 30 on the stage, the multi-light sources formed by the multi-light-source forming unit 13. In the illustrated example, the reduction projection optical system has the transfer lens 14 and the objective lens 17.
(74) The scan deflector 15 is disposed between the transfer lens 14 and the objective lens 17. The scan deflector 15 deflects a traveling direction of multi-beams in an XY direction to cause the multi-beams to scan on the sample 30 surface.
(75)
(76) The beam separator 16 is an E×B filter. The beam separator 16 is disposed between the scan deflector 15 and the objective lens 17. The beam separator 16 causes the multi-beams, which have passed through the scan deflector 15, to pass to be made substantially perpendicularly incident on the sample 30 and deflects a signal electron (a secondary electron, a reflection electron, or the like) emitted from the sample 30 to an angle different from angles of optical axes of the incident multi-beams and guides the signal electron to the secondary optical system 10b.
(77) As illustrated in
(78) The projection lens 18 projects, onto the detector 19, the signal electron that has been emitted from the sample 30 and passed through the objective lens 17 and the beam separator 16 (in the opposite direction of the incident multi-beams).
(79) The detector 19 is a camera that detects the signal electron guided by the projection lens 18. The detector 19 has a plurality of pixels on the surface thereof. Various two-dimensional sensors can be applied to the detector 19. For example, a CCD (Charge Coupled Device) and a TDI (Time Delay Integration)—CCD may be applied to the detector 19. These sensors are sensors that perform signal detection after converting an electron into light. After the electron is converted into light using photoelectric conversion or a scintillator, image information of the light is transmitted to a TDI, which detects the light, and is detected. An image signal from the detector 19 is sent to a not-illustrated image processing device. Defect detection or defect determination for the surface of the sample 30 is performed by image processing.
(80) <Configuration of the Multi-Light-Source Forming Unit>
(81) A detailed internal configuration of the multi-light-source forming unit is explained.
(82) As illustrated in
(83) In the illustrated example, the porous aperture 21 is disposed further on the charged particle source 11 side (the beam upstream side) than the first porous electrode 22a. The porous aperture 21 divides a charged particle beam collimated by the collimator lens 12 into a plurality of beams to form multi-beams. Each of the multi-beams passed through the holes of the porous aperture 21 to be separated is made incident on the holes of the first porous electrode 22a.
(84) As a modification, as illustrated in
(85)
(86) In the example illustrated in
(87) The second porous electrode 22b has a disk shape. A plurality of (in the illustrated example, four) voltage supply pins 22b1 projecting in the radial direction are provided at an edge part of the second porous electrode 22b. The voltage supply pins 22b1 of the second porous electrode 22b are inserted through, via insulators 22b2, through-holes formed in the lateral wall part of the first porous electrode 22a, whereby the first porous electrode 22a and the second porous electrode 22b are assembled in an easily aligned state.
(88) The third porous electrode 22c has a disk shape. An edge part of the third porous electrode 22c is fit in a tip part of the lateral wall part of the first porous electrode 22a, whereby the first porous electrode 22a and the third porous electrode 22c are assembled in a socket-and-spigot structure. Consequently, it is easy to align the first porous electrode 22a and the third porous electrode 22c. Since the first porous electrode 22a and the third porous electrode 22c are assembled in the socket-and-spigot structure, the first porous electrode 22a and the third porous electrode 22c have the same potential. Consequently, the number of power supplies may be two.
(89) Predetermined voltages are respectively applied to the first to third porous electrodes 22a to 22c. As an example, the first porous electrode 22a and the third porous electrode 22c have the same potential and potential (plus potential) higher than the potential of the first porous electrode 22a and the third porous electrode 22c is applied to the second porous electrode 22b. As a modification, the first porous electrode 22a and the third porous electrode 22c have the same potential and potential (minus potential) lower than the potential of the first porous electrode 22a and the third porous electrode 22c may be applied to the second porous electrode 22b. Electric fields having predetermined sizes and shapes are formed among the first to third porous electrodes 22a to 22c according to potential differences. Each of the multi-beams passing through the holes of the first to third porous electrodes 22a to 22c is condensed (focused) on imaginary one surface because of the influence of the electric fields formed among the porous electrodes 22a to 22c. A plurality of light sources (multi-light sources) located on the imaginary one surface are formed.
(90) In this embodiment, as illustrated in
(91) More specifically, the diameter of the holes on at least one porous electrode (in the illustrated example, the second porous electrode 22b) is determined based on the following calculation.
(92) Referring to
(93)
represented using magnitude M of the lens, on-axis potential Φ.sub.o on the object surface, and on-axis potential Φ.sub.i on the image surface.
(94) Referring to
d.sub.FC=2Aα.sub.ir.sub.i.sup.2 (Eq.2)
using a field curvature aberration coefficient A, a field opening angle α.sub.i, and a distance r.sub.i from the center on the image surface. The field curvature aberration coefficient A can be calculated from a simulation or an experiment.
(95) Similarly, a shift amount Δz.sub.FC on the image surface due to a field curvature can be represented by the following Eq. 3:
Δz.sub.FC=Ar.sub.i.sup.2 (Eq.3)
using the field curvature aberration coefficient A, the field opening angle α.sub.i, and the distance r.sub.i from the center on the image surface.
(96)
(97) Referring to
(98)
by putting Δz.sub.i=Δz.sub.FC in the above Eqs. 1 to 3.
(99) On the other hand, by setting a predetermined calculation model and calculation conditions for a group of porous electrodes, the shift amount Δz.sub.o in the z-axis direction of focal positions (that is, the positions of the multi-light sources) can be calculated. Specifically, for example, as illustrated in
(100) (Calculation Conditions)
(101) Acceleration voltage: 3 kV
(102) Applied voltages to the first porous electrode and the third porous electrode: 0 V (ground)
(103) Applied voltage to the second porous electrode: −880.74 V
(104) Inner diameters of the holes of the first porous electrode and the third porous electrode: 0.05 mm (fixed)
(105) Inner diameter Φ of the holes of the second porous electrode: 0.05 to 0.1 mm (variable)
(106)
(107) As illustrated in the graph of
Δz.sub.o=aΦ.sup.2+bΦ+c (Eq.5).
Coefficients a, b, and c of the approximation function can be calculated by a simulation.
(108) The relation between the inner diameter Φ of the holes of the second porous electrode and the shift amount Δz.sub.o of the focal positions (the positions of the multi-light sources) may be approximated by an n-th order function (n is a natural number equal to or larger than 3) of the following Eq. 6:
Δz.sub.o=a.sub.nΦ.sup.n+a.sub.n-1Φ.sup.n-1 . . . +a.sub.1Φ+a (Eq.6)
instead of being approximated by the quadratic function of the above Eq. 5.
(109) Coefficients a.sub.n, a.sub.n-1, . . . , a.sub.1 and a of the approximation function can be calculated by a simulation.
(110) Therefore, according to the above Eqs. 4 and 5, the inner diameter Φ of the holes of the second porous electrode 22b present at the distance r.sub.o from the center of the second porous electrode 22b (that is, the optical axis) is determined to satisfy the following Eq. 7:
(111)
Consequently, it is possible to correct the field curvature.
(112) Alternatively, according to the above Eqs. 4 and 6, the inner diameter Φ of the holes of the second porous electrode 22b present at the distance r.sub.o from the center of the second porous electrode 22b (that is, the optical axis) is determined to satisfy the following Eq. 8:
(113)
Consequently, it is also possible to correct the field curvature.
(114) Incidentally, as explained above, in the ideal optical system, as illustrated in
(115) As a comparative example, as illustrated in
(116) In this case, as illustrated in
(117) On the other hand, according to this embodiment, as illustrated in
(118) When the surface (an object surface) on which the multi-light sources are located is formed in a shape convex to the charged particle source 11 side (the beam upstream side), the position of a light source is closer to the reduction optical system (lens) side further away from the optical axis. However, as illustrated in
(119) According to this embodiment, the portions where the plurality of holes is formed in the porous electrodes 22a to 22c respectively have flat shapes. Therefore, it is easy to manufacture the porous electrodes themselves compared with when the portions where the plurality of holes is formed in the porous electrodes are formed in curved surface shapes.
(120) According to this embodiment, the first porous electrode 22a and the third porous electrode 22c are assembled in the socket-and-spigot structure. Therefore, it is easy to align the first porous electrode 22a and the third porous electrode 22c.
(121) <Example>
(122) A specific example according to this embodiment is explained.
(123) Referring to
(124) the shift amount Δz.sub.o of the focal positions (the positions of the multi-light sources) was calculated under the calculation conditions described above in a calculation model in which
(125) the arrangement of the holes: a triangular lattice 0.1 mm pitch (common to the first to third porous electrodes 22a to 22c)
(126) the number of holes on the porous electrodes 22a to 22c: 61
(127) the diameters of the holes of the first porous electrode 22a and the third porous electrode 22c: all of the diameters are 0.05 mm
(128) the diameters of the holes of the second porous electrode 22b: only the hole in the center is Φ0.05 mm.
(129) As illustrated in
(130) a=5.77415e+1
(131) b=3.17322
(132) c=−3.03012e−1
(133) Therefore, the inner diameter Φ of the holes of the second porous electrode 22b that can correct the field curvature was successfully calculated using the above Eq. 6.
(134) (Calculation Conditions)
(135) Object surface potential: Φ.sub.o=3 kV
(136) Image surface potential: Φ.sub.i=3 kV
(137) Magnitude of the reduction optical system: M=0.1
(138) Field curvature aberration coefficient: A=500
(139) By forming the inner diameter Φ of the holes of the second porous electrode 22b larger further away from the optical axis according to the table illustrated in
(140) <Modification>
(141) Note that, in the embodiment explained above, as illustrated in the table of
(142) That is, at least one porous electrode (for example, the second porous electrode 22b) may be divided into a plurality of regions according to the distances from the optical axis. Each of the regions may include at least two holes having different distances from the optical axis. The diameters of the holes may be set the same for each of the regions. The diameters of the holes may be larger in the region further away from the optical axis.
(143)
(144)
(145)
(146) Note that, in the examples illustrated in
(147) The embodiments of the present technique are explained above according to the illustrations. However, the scope of the present technique is not limited to these embodiments and can be changed or modified according to an object within the scope described in the claims. The embodiments can be combined as appropriate in a range in which processing contents do not contradict.