INTEGRATED STATOR DEVICE FOR AN ELECTRIC MACHINE OF A FLYWHEEL ENERGY STORAGE SYSTEM

20230253856 · 2023-08-10

    Inventors

    Cpc classification

    International classification

    Abstract

    The invention relates to a stator device (1) for an electric machine of a flywheel mass accumulator device, having a laminsting unit (2), having a winding (5) and at least two vacuum-side motor phase connection cables (6) connected to the winding (5), having a cylindrical sleeve unit (3), on the outer lateral surface (3a) of which the laminating unit (2) is arranged, and having a sealing unit (7), which is arranged on an inner circumferential surface (3b) of the sleeve unit (3) and which is designed to connect the vacuum-side motor phase connection cables (6) in each case in a vacuum-tight manner to a respective circumferential-side motor phase connection cable (6′), in order to provide a stator device (1), which is improved in terms is of its installation space requirement, for an electric machine of a flywheel mass accumulator device.

    Claims

    1. A Stator device for an electric machine of a flywheel mass accumulator, having: a laminating unit, having a winding and at least two vacuum-side motor phase connection cables connected to the winding; a cylindrical sleeve unit, on whose outer circumferential surface the laminating unit is arranged characterized by a sealing unit which is arranged on an inner circumferential surface of the sleeve unit and which is designed to connect the respective vacuum-side motor phase connection cables in a vacuum-tight manner to a respective environment-side motor phase connection cable.

    2. The Stator device of claim 1, characterized in that the sealing unit is arranged in a cylinder interior of the cylindrical sleeve unit, in particular in such a way that respective connecting elements of the motor phase connecting cables and/or respective connecting elements for the motor phase connecting cables are also arranged in the cylinder interior of the cylindrical sleeve unit.

    3. The Stator device of claim 2, characterized in that the sealing unit is at least partially formed integrally with the sleeve unit or a sub-unit of the sleeve unit.

    4. The Stator device of claim 3, characterized in that the sleeve unit comprises at least one fluid channel for passing a cooling fluid through the sleeve unit.

    5. (previously presented The Stator device claim 4, characterized in that the fluid channel exclusively comprises sealing elements which do not adjoin an evacuated ambient area in the flywheel mass accumulator when the stator device is used as intended.

    6. The Stator device of claim 5, characterized in that the fluid channel has blind holes, in particular blind bores, which are fluidically coupled to one another, and in particular the fluid channel consists at least in sections of the blind holes.

    7. The Stator device of claim 6, characterized in that the blind holes extend from a first end face of the cylindrical sleeve unit into the cylindrical body of the cylindrical sleeve unit and are fluidically coupled to one another in the region of the first end face and of a second end face axially opposite the first end face, and in particular at the first end face at least partially have respective sealing elements which seal off the fluid channel with respect to an environment.

    8. The Stator device of claim 7, characterized in that a shielding unit is arranged in the cylinder interior of the sleeve unit at the environment-side motor phase connection cables, which is electrically coupled to an electrical shielding of the environment-side motor phase connection cables and/or protects the sealing unit from a mechanical contact at the environment side thereof.

    9. An Electric machine for a flywheel mass accumulator, comprising a stator device of claim 1.

    10. A Method for producing a stator device for an electric machine of a flywheel mass accumulator device, the stator device having a laminated unit with a winding and at least two vacuum-side motor phase connection cables connected to the winding, and a cylindrical sleeve unit, on whose outer circumferential surface the laminated unit is arranged, having the method steps: Drilling at least one blind hole along a central rotation axis of a cylinder unit into the cylinder unit such that a bottom of the blind hole, when the cylinder unit is used as the cylindrical sleeve unit, is usable as a part of a sealing unit which is adapted to connect the vacuum-side motor phase connection cables to a respective environment-side motor phase connection cable in a vacuum-tight manner.

    Description

    [0025] Thereby shows:

    [0026] FIG. 1 a schematic sectional view through an exemplary embodiment of a stator device; and

    [0027] FIG. 2 a sectional view through the unwound sleeve unit of FIG. 1.

    [0028] Identical and functionally identical elements are given the same reference signs in the figures.

    [0029] FIG. 1 shows a schematic sectional view of an exemplary embodiment of a stator device in an x-y plane. The stator device 1 is intended for an electric machine of a flywheel mass accumulator. It has a laminating unit 2 and a cylindrical sleeve unit 3. The laminating unit 2 comprises a laminated core 4 with a plurality of laminations 4i as well as a winding and the winding heads 5 with at least two vacuum-side motor phase connection cables 6 connected to the winding. The laminating unit 2 is arranged on an outer circumferential surface 3a of the cylindrical sleeve unit 3 facing away from a central axis A.

    [0030] The stator device 1 also comprises a sealing unit 7, which is arranged on an inner circumferential surface 3b of the sleeve unit 3 facing the central axis A, and which is designed to connect the vacuum-side motor phase connection cables 6 each in a vacuum-tight manner to a respective associated environment-side motor phase connection cable 6′.

    [0031] The stator device 1 is thus partially surrounded by an ambient area U which is evacuated during operation of the flywheel mass accumulator, but at least part of the inner circumferential surface 3b is adjacent to an environment U′ in which there is a higher pressure than in the evacuated ambient area U, typically the usual atmospheric pressure. The sealing unit 7 adjoins the ambient area U on the vacuum side and the environment U′ on the atmospheric side.

    [0032] In the embodiment shown, the sealing unit 7 is arranged completely in a cylinder interior 8 of the cylindrical sleeve unit 3, in this case in such a way that respective connection elements 7i of the motor phase connection cables 6, 6′ or for the motor phase connection cables 6, 6′ are also arranged in the cylinder interior 8 of the cylindrical sleeve unit 3. The central axis A of the cylindrical sleeve unit 3 also runs through the cylinder interior 8, which also determines an axial direction of the stator device 1 and thus of the electric machine and also of the flywheel mass accumulator. Alternatively, the cylinder interior 8 can also be arranged off-center so that, for example, the central axis A does not run through it.

    [0033] The stator device 1 is attached to an external structure 10 via a flange 3x of the sleeve unit 3. In the area of the flange 3x, a connection 11a for a fluid channel 11 (FIG. 2) is also arranged here on an environment-side, i.e. preferably atmospheric pressure-side, first end face 3c of the sleeve unit 3. In the example shown, a shielding unit 12 is also fitted in the cylinder interior 8, which in the present case is arranged not only on the environment-side motor phase connection cables 6′, but also on the inner shell surface 3b. In addition, the shielding unit 12 also serves as a shielding support and is electrically coupled with an electrical shield 13 of the environment-side motor phase connection cables 6′.

    [0034] FIG. 2 shows a sectional view through the unwound shell of the sleeve unit 3, i.e. the shell of the sleeve unit 3 converted into a two-dimensional form. The fluid channel 11 is formed completely in the body of the sleeve unit 3 by blind holes 11i, 11j, which are designed here as blind bores. For this purpose, the blind holes 11i, 11j are designed in such a way that in each case nearest neighbors run transversely, i.e. not parallel, but next but one neighbors run parallel, and thereby merge into one another in respectively assigned initial regions 11(i−1)c, 11ic, 11jc, 11(j+1)c, which are assigned to the first (environment-side or atmosphere-side) end face 3c of the sleeve unit 3, and in end regions 11id, 11jd, which are located in the region of the (vacuum-side) second end face 3d of the sleeve unit 3. Specifically, the blind hole 11(i−1) thus merges at the initial region 11(i−1)c into the initial region 11ic of the next blind hole 11i. The initial area of a respective blind hole 11i, 11j is in this case the area at which the blind hole 11i, 11j opens towards the environment U′. The end region 11id of the blind hole i then merges into the end region 11jd of the next blind hole 11j in the vicinity of the vacuum-side end face 3d. The end region 11id, 11jd is thereby the region in which a respective bottom of the associated blind hole 11i, 11j is located. The initial region 11jc of the fluid channel 11j then merges back into the initial region of the next blind hole 11(j+1)c in the region of the end face 3c, and so on. Since the next adjacent blind holes 11i, 11j are tilted relative to one another in at least one plane, and presently the next but one blind holes 11(i−1), 11j and 11i, 11(j+1) each run parallel to one another in at least one plane, the result after sealing of all initial regions 11(i−1)c, 11ic, 11jc, 11(j+1)c by means of corresponding sealing elements 14 is a continuous fluid channel 11, which can be supplied via two ports 11a, 11b, i.e. two unsealed blind holes, with a cooling fluid. The two blind holes, which are coupled with their respective initial area to the connections 11a, 11b, do not merge in their initial area into another blind hole, but advantageously exclusively into a respective associated end area.