MICROTEXTURED PROTON EXCHANGE MEMBRANE FOR FUEL CELL AND PROCESSING METHOD THEREOF
20230253595 · 2023-08-10
Assignee
Inventors
- Xuan XIE (Jiangsu, CN)
- Bifeng YIN (Jiangsu, CN)
- Fei DONG (Jiangsu, CN)
- Hekun JIA (Jiangsu, CN)
- Sheng XU (Jiangsu, CN)
- Xin CHEN (Jiangsu, CN)
Cpc classification
B23K26/40
PERFORMING OPERATIONS; TRANSPORTING
B23K2101/36
PERFORMING OPERATIONS; TRANSPORTING
B23K2103/08
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/1065
ELECTRICITY
H01M8/1039
ELECTRICITY
B23K26/364
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01M8/1065
ELECTRICITY
H01M8/1039
ELECTRICITY
Abstract
The present invention provides a microtextured proton exchange membrane for a fuel cell and a processing method thereof. A plurality of concave-convex composite textures are distributed in a gradient pattern of being dense inside and sparse outside on a cathode surface of the proton exchange membrane for the fuel cell. The plurality of concave-convex composite textures are petal-shaped and each include a pit and a protrusion. The protrusion is arranged along an edge of the pit, and a plurality of hemi-ellipsoidal micro-pits are uniformly distributed on an inner surface of the pit. The cathode surface is divided into a central region, an intermediate region, and a peripheral region according to distances between the adjacent concave-convex composite textures, and in each of the regions, the distances between the adjacent concave-convex composite textures are gradually increased from inside to outside in a gradient pattern.
Claims
1. (canceled)
2. A microtextured proton exchange membrane for a fuel cell, wherein a plurality of concave-convex composite textures are distributed in a gradient pattern of being dense inside and sparse outside on a cathode surface of the proton exchange membrane for the fuel cell, the plurality of concave-convex composite textures are petal-shaped and each concave-convex composite textures comprises a pit and a protrusion, the protrusion is arranged along an edge of the pit, and a plurality of hemi-ellipsoidal micro-pits are uniformly distributed on an inner surface of the pit.
3. The microtextured proton exchange membrane for the fuel cell according to claim 2, wherein the plurality of concave-convex composite textures are annularly distributed on the cathode surface; the cathode surface is divided into a central region, an intermediate region, and a peripheral according to distances between the adjacent concave-convex composite textures, and in each of the regions, the distances between the adjacent concave-convex composite textures are gradually increased from inside to outside in a gradient pattern; a distance between every two of the adjacent concave-convex composite textures in the central region is S.sub.1=50-250 μm; a distance between every two of the adjacent concave-convex composite textures in the intermediate region is S.sub.2=250-450 μm; and a distance between every two of the adjacent concave-convex composite textures in the peripheral region is S.sub.3=450-600 μm.
4. The microtextured proton exchange membrane for the fuel cell according to claim 3, wherein a radius of the pit is R=20-200 μm and a depth of the pit is H=20-200 μm; a radius of the protrusion is r=5-120 μm and a height of the protrusion is h.sub.1=5-120 μm; and the plurality of concave-convex composite textures account for 35%-65% of a total area of the cathode surface.
5. The microtextured proton exchange membrane for the fuel cell according to claim 2, wherein the plurality of concave-convex composite textures are rectangularly distributed on the cathode surface; the cathode surface is divided into a central region, an intermediate region, and a peripheral region according to distances between the adjacent concave-convex composite textures, and in each of the regions, the distances between the adjacent concave-convex composite textures are gradually increased from inside to outside in a gradient pattern; a distance between every two of the adjacent concave-convex composite textures in the central region is S.sub.1=50-200 μm; a distance between every two of the adjacent concave-convex composite textures in the intermediate region is S.sub.2=200-400 μm; and a distance between every two of the adjacent concave-convex composite textures in the peripheral region is S.sub.3=400-600 μm.
6. The microtextured proton exchange membrane for the fuel cell according to claim 5, wherein a radius of the pit is R=20-200 μm and a depth of the pit is H=20-200 μm; a radius of the protrusion is r=5-100 μm and a height of the protrusion is h.sub.1=5-100 μm; and the plurality of concave-convex composite textures account for 30%-60% of a total area of the cathode surface.
7. The microtextured proton exchange membrane for the fuel cell according to claim 2, wherein the inner surface of the pit is divided into a plurality of parallel layers, and a plurality of hemi-ellipsoidal micro-pits are uniformly distributed along a circumference of a parallel layer of the parallel layers; angles formed between centers of circles of the hemi-ellipsoidal micro-pits on the adjacent parallel layers and a center of a circle of the pit are 16-24°; a major axis length of the hemi-ellipsoidal micro-pit is 2-12 μm, a minor axis length of the hemi-ellipsoidal micro-pit is 1-10 μm, a depth of the hemi-ellipsoidal micro-pit is h.sub.2=1-10 μm, and a distance between every two of the adjacent hemi-ellipsoidal micro-pits on the layers is 1-12 μm.
8. The microtextured proton exchange membrane for the fuel cell according to claim 2, wherein the concave-convex composite texture comprises a first protrusion, a second micro-protrusion, and a micro-pit, wherein the second micro-protrusion is arranged along an edge of the first protrusion, and a cross-sectional area of the first protrusion is greater than a cross-sectional area of the second micro-protrusion; the micro-pit is arranged between the first protrusion and the second micro-protrusion, and a side wall of the micro-pit is both tangential to a side wall of the first protrusion and to a side wall of the second micro-protrusion.
9. The microtextured proton exchange membrane for the fuel cell according to claim 8, wherein the first protrusion is a hemispheroidal protrusion, the second micro-protrusion is an annular protrusion with a semicircular cross section, and the micro-pit is an annular pit with a semicircular cross section.
10. The microtextured proton exchange membrane for the fuel cell according to claim 9, wherein the plurality of concave-convex composite textures are rectangularly distributed on the cathode surface; the cathode surface is divided into a central region, an intermediate region, and a peripheral region according to distances between the adjacent concave-convex composite textures, and in each of the regions, the distances between the adjacent concave-convex composite textures are gradually increased from inside to outside in a gradient pattern; a distance between every two of the adjacent concave-convex composite textures in the central region is S.sub.1=50-250 μm; a distance between every two of the adjacent concave-convex composite textures in the intermediate region is S.sub.2=250-450 μm; and a distance between every two of the adjacent concave-convex composite textures in the peripheral region is S.sub.3=450-600 μm.
11. The microtextured proton exchange membrane for the fuel cell according to claim 10, wherein a radius of the first protrusion is r.sub.1=10-280 μm and a height of the first protrusion is h.sub.3=10-280 μm; a radius of the micro-pit is r.sub.2=5-140 μm and a depth of the micro-pit is h.sub.4=5-140 μm; a radius of the second micro-protrusion is r.sub.3=5-140 μm and a height of the second micro-protrusion is h.sub.5=5-140 μm; and the concave-convex composite textures account for 40%-70% of a total surface area of the cathode surface.
12. The microtextured proton exchange membrane for the fuel cell according to claim 9, wherein the plurality of concave-convex composite textures are annularly distributed on the cathode surface; the cathode surface is divided into a central region, an intermediate region, and a peripheral region according to distances between the adjacent concave-convex composite textures, and in each of the regions, the distances between the adjacent concave-convex composite textures are gradually increased from inside to outside in a gradient pattern; a distance between every two of the adjacent concave-convex composite textures in the central region is S.sub.1=50-280 μm; a distance between every two of the adjacent concave-convex composite textures in the intermediate region is S.sub.2=280-480 μm; and a distance between every two of the adjacent concave-convex composite textures in the peripheral region is S.sub.3=480-600 μm.
13. The microtextured proton exchange membrane for the fuel cell according to claim 12, wherein a radius of the first protrusion is r.sub.1=10-300 μm and a height of the first protrusion is h.sub.3=10-300 μm; a radius of the micro-pit is r.sub.2=5-160 μm and a depth of the micro-pit is h.sub.4=5-160 μm; a radius of the second micro-protrusion is r.sub.3=5-160 μm and a height of the second micro-protrusion is h.sub.5=5-160 μtm; and the concave-convex composite textures account for 35%-70% of a total surface area of the cathode surface.
14. A processing method of the microtextured proton exchange membrane for the fuel cell according to claim 2, comprising the following steps: processing the cathode surface directly by laser, so that the cathode surface is partially gasified and a plurality of petal-shaped concave-convex composite textures are formed; and deburring by ultrasonic cleaning or glow discharge cleaning or sputter cleaning.
15. The processing method of the microtextured proton exchange membrane for the fuel cell according to claim 14, wherein specific parameters of the laser processing comprise divergence angle being smaller than 0.5 mrad, output beam quality being M≤1.3, spot diameter being not greater than 3 mm, wavelength being 1064 nm, power being 1-25 W, single pulse energy being 1-100 p, pulse width being 1-100 ps, and repetition frequency being 1-10 MHz.
16. A processing method of the microtextured proton exchange membrane for the fuel cell according to claim 2, comprising the following steps: obtaining a first stamping die with the pits and the protrusions by plasma etching or ultrafast laser processing, and deburring the first stamping die by ultrasonic cleaning and glow discharge cleaning; processing the pits and the protrusions on the cathode surface by using the first stamping die; obtaining a second stamping die with the hemi-ellipsoidal micro-pits by plasma etching or ultrafast laser processing, and deburring the second stamping die by ultrasonic cleaning and glow discharge cleaning; and processing the hemi-ellipsoidal micro-pits on the cathode surface by using the second stamping die.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0062] In the drawings
[0063] 1. proton exchange membrane; 2. cathode surface; 3. concave-convex composite texture; 4. pit; 5. protrusion; 6. hemi-ellipsoidal micro-pit; 7. first protrusion; 8. micro-pit; 9. second micro-protrusion; a. central region; b. intermediate region; c. peripheral region.
DESCRIPTION OF THE EMBODIMENTS
[0064] The present disclosure is further described below with reference to the accompanying drawings and specific examples, but the protection scope of the present disclosure is not limited thereto.
[0065] Examples of the present disclosure are described in detail below and are exemplified in the accompanying drawings, wherein the same or similar reference signs indicate the same or similar elements or elements with the same or similar functions. The examples described below with reference to the accompanying drawings are exemplary and are intended to explain the present disclosure, instead of limiting the present disclosure.
[0066] In the description of the present disclosure, it should be understood that terms such as “central”, “longitudinal”, “transverse”, “length”, “width”, “thickness”, “upper”, “lower”, “axial”, “radial”, “vertical”, “horizontal”, “inner”, and “outer” indicate directional or positional relationships based on the accompanying drawings. They are merely used for the convenience and simplicity of the description of the present disclosure, instead of indicating or implying that the demonstrated device or element is located in a specific direction or is constructed and operated in a specific direction. Therefore, they cannot be construed as limitations to the present disclosure. Moreover, terms “first” and “second” are merely used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of denoted technical features. Therefore, a feature defined by “first” or “second” explicitly or implicitly includes one or more such features. In the description of the present disclosure, “a plurality of” means two or more, unless otherwise expressly defined.
[0067] In the present disclosure, unless otherwise expressly specified and defined, terms such as “mounted”, “interconnected”, “connected”, and “fixed” should be understood in a broad sense.
[0068] For example, they may be fixed connections, detachable connections, or integral connections; may be mechanical connections or electrical connections; may be direct connections or indirect connections through an intermediate medium; and may be internal communications between two elements. The specific meanings of the above terms in the present disclosure can be understood by persons of ordinary skill in the art according to specific situations.
EXAMPLE 1
[0069] As shown in
[0070] As shown in
[0071] A processing method of the microtextured proton exchange membrane for the fuel cell in Example 1 is a direct laser processing method. The cathode surface 2 is processed directly by laser, so that the cathode surface 2 is partially gasified and a plurality of petal-shaped concave-convex composite textures 3 are formed. Specific parameters of the laser processing include divergence angle being smaller than 0.5 mrad, output beam quality being M=1, spot diameter being not greater than 3 mm, wavelength being 1064 nm, power being 15 W, single pulse energy being 80 μJ, pulse width being 80 ps, and repetition frequency being 10 MHz. After the laser processing, deburring is performed by ultrasonic cleaning, glow discharge cleaning, and sputter cleaning to obtain the microtextured proton exchange membrane for the fuel cell.
EXAMPLE 2
[0072] As shown in
[0073] A processing method of the microtextured proton exchange membrane for the fuel cell in Example 2 includes the following steps.
[0074] A first stamping die with the pits 4 and the protrusions 5 is obtained by plasma etching or ultrafast laser processing, and the first stamping die is deburred by ultrasonic cleaning and glow discharge cleaning.
[0075] The pits 4 and the protrusions 5 on the cathode surface 2 are processed by using the first stamping die.
[0076] A second stamping die with the hemi-ellipsoidal micro-pits 6 is obtained by plasma etching or ultrafast laser processing, and the second stamping die is deburred by ultrasonic cleaning and glow discharge cleaning.
[0077] The hemi-ellipsoidal micro-pits 6 on the cathode surface 2 are processed by using the second stamping die.
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EXAMPLE 3
[0079] As shown in
[0080] A radius of the first protrusion 7 is r.sub.1=100 μm and a height of the first protrusion 7 is h.sub.3=100 μm; a radius of the micro-pit 8 is r.sub.2=50 μm and a depth of the micro-pit 8 is h.sub.4=50 μm; a radius of the second micro-protrusion 9 is r.sub.3=50 μm and a height of the second micro-protrusion 9 is h.sub.5=50 μm; and the concave-convex composite textures 3 account for 62% of a total surface area of the cathode surface 2.
[0081] A processing method of the proton exchange membrane for the fuel cell that has concave-convex composite micro-structures is compression molding, which specifically includes the following steps: Corresponding textures are formed on a mold by ion etching or ultrafast laser processing and the textures are mapped onto a membrane. Then, deburring is performed by ultrasonic cleaning, glow discharge cleaning, and sputter cleaning, to obtain the proton exchange membrane for the fuel cell that has the concave-convex composite micro-structures.
EXAMPLE 4
[0082] As shown in
[0083] A radius of the first protrusion 7 is r.sub.1=120 μm and a height of the first protrusion 7 is h.sub.3=120 μm; a radius of the micro-pit 8 is r.sub.2=60 μm and a depth of the micro-pit 8 is h.sub.4=60 μm; a radius of the second micro-protrusion 9 is r.sub.3=60 μm and a height of the second micro-protrusion 9 is h.sub.5=60 μm; and the concave-convex composite textures 3 account for 60% of a total surface area of the cathode surface 2.
[0084] A processing method of the microtextured proton exchange membrane for the fuel cell in Example 3 and Example 4 is compression molding, which specifically includes the following steps: Corresponding textures are formed on a mold by ion etching or ultrafast laser processing and the textures are mapped onto a membrane. Then, deburring is performed by ultrasonic cleaning, glow discharge cleaning, and sputter cleaning, to obtain the proton exchange membrane for the fuel cell that has the concave-convex composite micro-structures.
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[0089] It should be understood that although this specification is described in accordance with the examples, each example does not merely include one independent technical solution. This narrative way of the specification is only for clarity, and persons skilled in the art should regard the specification as a whole. The technical solutions in the examples can also be appropriately combined to form other embodiments that can be understood by persons skilled in the art.
[0090] The above descriptions are merely practical examples of the present disclosure, and are not intended to limit the protection scope of the present disclosure. Any equivalent examples or modifications made without departing from the spirit of the present disclosure shall fall within the protection scope of the present disclosure.