CARDBOARD DISPENSING APPARATUS
20230249860 · 2023-08-10
Inventors
Cpc classification
B65H3/50
PERFORMING OPERATIONS; TRANSPORTING
B65H3/24
PERFORMING OPERATIONS; TRANSPORTING
B65H3/047
PERFORMING OPERATIONS; TRANSPORTING
B65H83/02
PERFORMING OPERATIONS; TRANSPORTING
B65H3/0825
PERFORMING OPERATIONS; TRANSPORTING
B65H1/30
PERFORMING OPERATIONS; TRANSPORTING
B65H3/242
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cardboard dispensing apparatus for providing cardboards at a food product supply area comprises a cardboard store for storing cardboards that form a cardboard stack, a cardboard buffer storage for storing a plurality of cardboards, and a cardboard conveyor for conveying the cardboards from the cardboard buffer storage to the food product supply area. A cardboard extracting device is configured to extract cardboards from the cardboard store and move the cardboards into the cardboard buffer storage, while the cardboard conveyor is configured to remove the cardboards from the cardboard buffer storage and convey them to the food product supply area.
Claims
1.-16. (canceled)
17. A cardboard dispensing apparatus for providing cardboards for use as a food product bottom support or as a food product packaging element at a food product supply area where food products are provided by a conveying apparatus, the cardboard dispensing apparatus comprising: a cardboard store for storing cardboards that form a cardboard stack in the cardboard store, a cardboard extracting device for extracting cardboards from the cardboard store, a cardboard buffer storage for storing a plurality of cardboards, and a cardboard conveyor for conveying the cardboards from the cardboard buffer storage to the food product supply area, wherein the cardboard extracting device is configured to extract cardboards from the cardboard store and move the cardboards into the cardboard buffer storage, and wherein the cardboard conveyor is configured to remove the cardboards from the cardboard buffer storage and convey the cardboards to the food product supply area.
18. Cardboard dispensing apparatus in accordance with claim 17, wherein the cardboard extracting device is configured to successively extract a respective uppermost cardboard from the cardboard stack and move the respective uppermost cardboard from the cardboard stack into the cardboard buffer storage; or wherein the cardboard extracting device is configured to jointly extract a group of cardboards comprising a predetermined number of cardboards from the cardboard stack and move the group of cardboards jointly from the cardboard stack into the cardboard buffer storage.
19. Cardboard dispensing apparatus in accordance with claim 17, wherein the cardboard extracting device includes a separation device that is movable between a passive position and a separation position, wherein the separation device is configured to separate cardboards of the cardboard stack above an extraction height from cardboards of the cardboard stack below the extraction height.
20. Cardboard dispensing apparatus in accordance with claim 19, wherein the cardboard extracting device comprises a blocking member, the blocking member being movable between a release position and a blocking position, wherein the blocking member, in the blocking position, is configured to block a movement of cardboards below the extraction height towards the cardboard buffer storage.
21. Cardboard dispensing apparatus in accordance with claim 19, wherein the cardboard extracting device comprises an entrainer, the entrainer being configured to move the separated cardboards into the cardboard buffer storage.
22. Cardboard dispensing apparatus in accordance with claim 17, wherein the cardboard extracting device is configured to, during operation of the cardboard dispensing apparatus, extract at least one further cardboard from the cardboard store and move the at least one further cardboard into the cardboard buffer storage.
23. Cardboard dispensing apparatus in accordance with claim 17, wherein the cardboard conveyor includes an upper conveyor, the upper conveyor being arranged above the cardboards stored in the cardboard buffer storage, and wherein the cardboard buffer storage includes a pressing device that is configured to selectively press the cardboards stored in the cardboard buffer storage against the upper conveyor for removing the cardboards from the cardboard buffer storage.
24. Cardboard dispensing apparatus in accordance with claim 23, wherein the cardboard dispensing apparatus includes a controller, the controller being configured to, during operation of the cardboard dispensing apparatus, constantly or—timed with the pressing device—intermittently or periodically drive the upper conveyor of the cardboard dispensing apparatus, periodically control the pressing device for pressing the cardboards stored in the cardboard buffer storage against the upper conveyor to remove an uppermost cardboard from the cardboard buffer storage, and periodically control the cardboard extracting device for moving at least one further cardboard into the cardboard buffer storage.
25. A method for providing cardboards for use as a food product bottom support or as a food product packaging element at a food product supply area where food products, wherein the cardboards are provided using a cardboard dispensing apparatus, the method comprising the steps: Extracting a plurality of cardboards from a cardboard store and arranging the plurality of cardboards in a cardboard buffer storage, removing the cardboards from the cardboard buffer storage and conveying the removed cardboards to the food product supply area.
26. Method in accordance with claim 25, wherein the plurality of cardboards in the cardboard buffer storage is restored, after a cardboard or a group of cardboards has been removed from the cardboard buffer storage, by moving a further cardboard or a further group of cardboards from the cardboard store into the cardboard buffer storage.
27. Method in accordance with claim 25, wherein, for removing the cardboards from the cardboard buffer storage, the cardboards stored in the cardboard buffer storage are periodically pressed against an upper conveyor.
28. Method in accordance with claim 25, wherein the cardboard store includes a cardboard extracting device for moving the cardboards from the cardboard store into the cardboard buffer storage, wherein the cardboard extracting device is controlled for periodically moving a subsequent cardboard from the cardboard store into the cardboard buffer storage once a cardboard has been removed from the cardboard buffer storage; or wherein the cardboard extracting device is controlled for periodically moving a group of cardboards comprising a predetermined number of cardboards from the cardboard store into the cardboard buffer storage.
29. Method in accordance with claim 28, wherein the cardboard extracting device is controlled for moving the group of cardboards from the cardboard store into the cardboard buffer storage after the predetermined number of cardboards has been removed from the cardboard buffer storage.
30. Method in accordance with claim 28, wherein the cardboards are lifted upwards in the cardboard store after the subsequent cardboard or the group of cardboards has been moved into the cardboard buffer storage.
31. Food processing system including a slicing apparatus that is configured to cut off slices from a food product, a conveying apparatus for conveying the slices to a food product supply area, and including a cardboard dispensing apparatus in accordance with claim 17.
32. Food processing system in accordance with claim 31, in particular wherein the food processing system includes a second cardboard dispensing apparatus, wherein a controller of the food processing system is configured to switch to the respective other of the cardboard dispensing apparatus and the second cardboard dispensing apparatus when the cardboard store of the cardboard dispensing apparatus or the second cardboard dispensing apparatus has been emptied.
33. A cardboard dispensing apparatus for providing cardboards for use as a food product bottom support or as a food product packaging element at a food product supply area where food products are provided by a conveying apparatus, the cardboard dispensing apparatus comprising: a cardboard store for storing cardboards that form a cardboard stack in the cardboard store, a cardboard extracting device for extracting cardboards from the cardboard store, and a cardboard conveyor for conveying the cardboards to the food product supply area, wherein the cardboard extracting device is configured to extract cardboards from the cardboard store and move the cardboards into the cardboard conveyor, wherein the cardboard extracting device includes a separation device configured to separate only a respective uppermost cardboard of the cardboard stack by lifting the uppermost cardboard with respect to the remaining cardboards of the cardboard stack, the separation device comprising a suction device configured to apply a negative pressure to a rear upper portion of a respective uppermost cardboard for lifting at least a rear end portion thereof, and wherein the cardboard extracting device comprises an entrainer the entrainer being configured to move the respective uppermost cardboard into the cardboard conveyor by engaging the lifted rear end portion thereof.
34. Cardboard dispensing apparatus in accordance with claim 33, wherein the cardboard extracting device comprises a blocking member, the blocking member being movable between a release position and a blocking position, wherein the blocking member, in the blocking position, is configured to block a movement of the remaining cardboards located below a respective uppermost cardboard.
35. Cardboard dispensing apparatus in accordance with claim 33, wherein the cardboard extracting device comprises at least one hold-down element positioned laterally with respect to the suction device and configured to hold a respective lateral rear end portion of the uppermost cardboard down below the height level of the lifted rear end portion thereof.
36. Cardboard dispensing apparatus in accordance with claim 35, wherein the cardboard extracting device comprises at least two hold-down elements positioned on both sides of the suction device.
37. A method for providing cardboards for use as a food product bottom support or as a food product packaging element at a food product supply area where food products are provided by a conveying apparatus, wherein the cardboards are provided using a cardboard dispensing apparatus, the method comprising the steps: applying a negative pressure to a respective uppermost cardboard for lifting at least a rear end portion thereof, engaging the lifted rear end portion of the uppermost cardboard for moving it towards the food product supply area, and conveying the uppermost cardboard to the food product supply area.
38. Method in accordance with claim 37, in particular wherein the method further comprises: blocking a movement of the remaining cardboards located below a respective uppermost cardboard.
39. Method in accordance with claim 37, holding a respective lateral rear end portion of the uppermost cardboard down below the height level of the lifted rear end portion thereof.
40. Method in accordance with claim 39, wherein the uppermost cardboard is held down at two lateral rear end portions situated on both sides of where the negative pressure is applied.
Description
[0121] In that which follows, embodiments of the invention are exemplarily described with reference to the drawings.
[0122] The drawings show:
[0123]
[0124]
[0125]
[0126]
[0127]
[0128] In the shown embodiment, food products 17′ are thus processed by creating portions 19 including several slices 21 that are, in turn, automatically packaged in packages 109 to be sold to the consumer. However, it is in general also possible to package the entire food product 17′ or to cut the food product 17′ into pieces and package one or more pieces in a package 109. Further, it is also possible to form and package portions 19 only including a single slice 21.
[0129] Between the slicing apparatus 97 and the packaging machine 103, the portions 19, that constitute processed food products 17, are conveyed to a food product supply area 15 that is located at a transition 16 between two conveyor bands 18 of the conveying apparatus 99. The food processing system 59 includes a cardboard dispensing apparatus 11 that is configured to provide cardboards 13 at the food product supply area 15 by moving the cardboards 13 through the transition 16 as the food products 17 or portions 19 are moved over the transition 16. Thus, the slices 21 of a portion 19 may be positioned on a respective cardboard 13, such that the cardboard 13 may form a food product bottom support and the cardboard 13 and the associated food product 17 or portion 19 may jointly be conveyed to the packaging machine 103 and packaged in the package 109.
[0130] By providing cardboards 13 as a food product bottom support, a later consumer may, e.g., take out the portion 19 from the package 109 in a simple manner and present the portion 19 on the cardboard 13 for consumption. Further, the cardboards 13 may, in particular by a folding means not shown in the figure, be folded around a portion 19 to a form food product packaging element at least partially surrounding the portion 19. This may, e.g., be used to provide information printed on the cardboard 13 to the consumer.
[0131] The cardboard dispensing apparatus 11 is described in more detail with reference to
[0132] In order to provide the cardboards 13 at the food product supply area 15, the cardboard dispensing apparatus 11 includes a cardboard store 23 in which cardboards 13 forming a cardboard stack 24 are stored. However, the cardboards 13 are not conveyed directly from the cardboard store 23 to the food product supply area 15 but between the cardboard store 23 and the food product supply area 15, a cardboard buffer storage 29 storing a plurality of cardboards 25 is arranged. To provide the cardboards 13 at the food product supply area 15, the cardboard dispensing apparatus 11 includes a cardboard conveyer 31 that is configured to remove the cardboards 13 from the cardboard buffer storage 29 and move the cardboards 13 to the food product supply area 15. Thus, the cardboards 13 are moved along a movement direction M from the cardboard store 23 via the cardboard buffer storage 29 to the food product supply area 15.
[0133] In order to move cardboards 13 from the cardboard stack 24 into the cardboard buffer storage 29, the cardboard dispensing apparatus 11 includes a cardboard extracting device 27 that is configured to extract cardboards 13 from the cardboard store 23 and move the cardboards 13 into the cardboard buffer storage 29. The cardboard extracting device 27 includes a conveying means 71 that is configured as a conveying roll and that is driven through a belt drive 67. As illustrated in
[0134] In order to remove cardboards 13 from the cardboard buffer storage 29, the cardboard conveyor 31 includes an upper conveyor 63 and the cardboard buffer storage 29 includes a pressing device 53 that is movable upwards and downwards as indicated by the arrow C. Thus, by lifting the pressing device 53, an uppermost cardboard of a stack 39 of cardboards 13 stored in the cardboard buffer storage 29 may be pressed against the upper conveyor 63 and, due to frictional forces between the uppermost cardboard 35 and the upper conveyor 63, the uppermost cardboard 35 may be removed from the cardboard buffer storage 29 (see
[0135] In order to ensure that only a single cardboard 13 is removed from the cardboard buffer storage 29, a blocking means 79 is provided that jointly with a stationary upper element (
[0136] When the uppermost cardboard 35 is removed from the cardboard buffer storage 29, it is received by a lower conveyer 52 of the cardboard conveyor 31 that, jointly with the upper conveyor 63, forms a gap such that the cardboard 35 may be transported between the upper conveyor 63 and the lower conveyor 52 to the food product supply area 15. In particular, the upper conveyor 63 and the lower conveyor 62 may be driven by a common drive and/or both exert frictional forces on the cardboard 35 to move the cardboard 35 to the food product supply area 15. As illustrated in
[0137] Further, the cardboards 13 may be successively removed from the cardboard buffer storage 29 by periodically controlling the pressing device 53 for pressing the cardboards 13 upwards while the upper conveyor 63 and/or the lower conveyor 52 may be driven constantly or—timed with the pressing device—intermittently or periodically during operation. In order to control the activation and deactivation of the pressing device 53, a measuring device 83 is provided that is configured to detect a front end 77 of the uppermost cardboard 35 having been removed from the cardboard buffer storage 29. Thus, the measuring device 83 may detect when the uppermost cardboard 35 is received by the lower conveyor 52 and enters the gap 51 such that the cardboard 35 may be conveyed to the food product supply area 15 without the pressing device 53 exerting any pressure towards the upper conveyor 63. Accordingly, a controller 55 of the cardboard dispensing apparatus 11 may, in response to a signal from the measuring device 83, control the pressing device 53 for spacing the cardboards 13 stored in the cardboard buffer storage 29 from the upper conveyor 63. For example, the measuring device 83 may be configured as a light barrier and/or perform a measurement L to detect the cardboard 35.
[0138] As may also be seen in
[0139] Thus, after the uppermost cardboard 35 has been removed from the cardboard buffer storage 29, a subsequent cardboard 13, the uppermost cardboard 33 of the cardboard stack 24, may be moved from the cardboard store 23 into the cardboard buffer storage 29 to restore the plurality 25 of cardboards 13 in the cardboard buffer storage 29. Accordingly, whenever a cardboard 13 is removed from the cardboard buffer storage 29, the same number of cardboards 13 is stored in the cardboard buffer storage 29 and the cardboards 13 may be removed under constant conditions. In particular, the conditions under which the cardboard conveyor 31 acts on the cardboards 13 to convey the cardboard 13 to the food product supply area 15 are independent of the number of cardboards stored in the cardboard store 23. Thus, a stable and reliable operation of the cardboard dispensing apparatus 11 and the provision of cardboards 13 at the food product supply area 15 at high rates may be accomplished.
[0140] Since, in this embodiment, the number of cardboards stored in the cardboard buffer storage 29 is always restored after a cardboard 13 has been removed from the cardboard buffer storage 29, the pressing device 53 may be activated periodically to press the cardboards 13 stored in the cardboard buffer storage 29 against the upper conveyor 63. In order to control the activation of the pressing device 53, a further measurement device 83 is provided that, through a measurement L, is configured to detect the cardboards 13 stored in the cardboard buffer storage 29, in particular a height of the stack 39 of cardboards 13 stored in the cardboard buffer storage 29. In particular, the measurement device 83 may be configured to detect rear ends 75 of the cardboards 13 and thus, detecting when a subsequent cardboard 13 has been correctly moved into the cardboard buffer storage 29. The measurement device 83 may, e.g., comprise a light barrier and/or a distance sensor.
[0141] In order to prevent the cardboard extracting device 27 from overfilling the cardboard buffer storage 29 or move a further cardboard 13 into the cardboard buffer storage 29 even though no cardboard 13 has been removed, the cardboard extracting device 27 includes a spacer means 73 that, via a coupling 91, is connected to the conveying means 71 and supported on the floor 111 via a support 85 of the cardboard dispensing apparatus 11. The conveying means 71 and the spacer means 73 are arranged offset to each other with respect to a height direction H.
[0142]
[0143] Further, the spacer means 23 is configured as an eccentric roll and mounted rotatably around an axis 113. By changing the position of the spacer means 73, the offset between the spacer means 73 and the conveying means 71 may be adjusted and a height of the stack 39 of cardboards 13 stored in the cardboard buffer storage 29 at which the spacer means 73 contacts the cardboards 13 may be defined. Thus, by adjusting the position of the spacer means 73, a number of cardboards 13 to be stored in the cardboard buffer storage 29 or the number of the plurality 25 of cardboards 13 may be defined, and, during operation, this number may be kept constant. In particular, at the start of operation, the thus predetermined number of cardboards 13 may be moved into the cardboard buffer storage 29 until the spacer means 73 comes into contact with the cardboards 13 and prevents the conveying means 71 from contacting the cardboards 13 stored in the cardboard store 23.
[0144] During operation, after each cardboard 13 that has been removed from the cardboard buffer storage 29, a subsequent cardboard 13 may be automatically moved from the cardboard store 23 into the cardboard buffer storage 29.
[0145] In order to enable the cardboard extracting device 27 to act on the cardboards 13 stored in the cardboard store 23 while the cardboard stack 24 is emptied, the cardboard dispensing apparatus 11 includes a lifting device 65 that is configured to lift the cardboard stack 24 upwards in a height direction H. The cardboard extracting device 27 is, in general, operable between an upper position and a lower position and the lifting device 65 is configured to move the cardboard extracting device 27 to the upper position by pushing the cardboard stack 24 upwards. To be movable between the upper position and the lower position, the cardboard extracting device 27 is pivotable around a pivot axis D3, around which also a pulley 68 of the belt drive 67 is drivable.
[0146] To ensure that the cardboard extracting device 27 is positioned in a position where operation is possible, i.e. between the upper position and the lower position, the cardboard extracting device 29 includes a pivot lever 89 that extends downward and contacts a respective sensor 87 when the cardboard extracting device 27 reaches the upper position or the lower position. The controller 55 may in particular be configured to control the lifting apparatus 67 for lifting the cardboard stack 24 when the sensors 87 detect the lower position and stop the lifting apparatus 65 when the upper position is detected, such that the position of the cardboard extracting device 27 may be kept between those two positions. The cardboard extracting device 27 may in particular also pivot during operation when cardboards 13 are moved from the cardboard store 23 into the cardboard buffer storage 29 or from the cardboard buffer storage 29 towards the food product supple area 15, such that a correction of the position might be necessary. The sensors 87 may, e.g., be configured as mechanical contact sensors.
[0147]
[0148] The extracting device 27 shown in
[0149] In order to separate that group 37 from cardboards 13 below the extraction height E, the separation device 41 is movable from a passive position P, in which the separation device 41 is positioned adjacent the cardboard stack 24 and the cardboard stack 24 may be lifted by the lifting apparatus 65, to a separation position S in which the separation device 41 acts on the cardboards 13 above the extraction height E (see
[0150] Further, the cardboard extracting device 27 includes a blocking member 43 that is movable between a release position R shown in
[0151] In order to move the separated cardboards 49 forming the group 37 of cardboards 13 into the cardboard buffer storage 29, the cardboard extracting device 27 includes an entrainer 45 that is configured as a pusher 47. The pusher 47 may be linearly movable and act on the rear ends 75 of the separated cardboards 49 to push the group 37 of cardboards 13 over the ramp 57 and underneath the cardboards 13 already stored in the cardboard buffer storage 29 (see also
[0152] The blocking member 43 and the separation device 41 are further coupled via a motion link 81 of the blocking member 43 into which a pin 93 connected to the separation device 41 extends. Thus, a movement of the blocking member 43 may be transmitted to the separation device 41 and vice versa, such that the separation device 41 may be moved from the passive position P to the separation position S when the blocking member 43 is moved from the release position R to the blocking position B, and vice versa. In addition, the motion link 81 is configured such that the separation device 41 contacts the rear ends 75 of the cardboards 13 above the extraction height E to separate the cardboards 13 from the cardboards 13 below the extraction height E before the blocking member 43 reaches the cardboard stack 24. Thus, the space needed for the blocking member 43 to reach the cardboards 13 below the extraction height E may firstly be created by the separation device 41.
[0153] Further, the blocking member 43 may be biased towards the blocking position B, e.g. by a spring not shown in the figures. However, in order to keep the blocking member 43 in the release position R, the entrainer 45 is configured to, in a start position A shown in
[0154] As is further shown in
[0155]
[0156] However, as already mentioned elsewhere, the cardboard extracting device 27 as shown in
[0157] While
[0158] Here, the separation device 41 comprises a suction device 119 comprising a suction cup connected via a vacuum line 127 to a vacuum source (not shown). The suction device 119 is movable between a lower position (
[0159] At both sides of the suction device 119 is positioned a respective down-hold element 123 (
[0160] As explained elsewhere, by lifting the middle rear end portion 121 of the uppermost cardboard 13 (
[0161] Analogous to the embodiment shown in
[0162] The cardboard conveyor 13 then conveys the cardboard 13 to the food product supply area 15.
[0163] This process is repeatedly carried out as demanded by the operation of the food processing system explained elsewhere, with the respective former next-lower cardboard 129 being the next uppermost cardboard 13.
REFERENCE NUMBERS
[0164] 11 cardboard dispensing apparatus [0165] 13 cardboard [0166] 15 food product supply area [0167] 16 transition [0168] 17, 17′ food product [0169] 18 conveying band [0170] 19 portion [0171] 21 slice [0172] 23 cardboard store [0173] 24 cardboard stack [0174] 25 plurality of cardboards [0175] 27 cardboard extracting device [0176] 29 cardboard buffer storage [0177] 31 cardboard conveyor [0178] 33 uppermost cardboard [0179] 35 uppermost cardboard [0180] 37 group of cardboards [0181] 39 stack of cardboards [0182] 41 separation device [0183] 43 blocking member [0184] 35 entrainer [0185] 47 pusher [0186] 49 separated cardboards [0187] 51 gap [0188] 52 lower conveyor [0189] 53 pressing device [0190] 55 controller [0191] 57 ramp [0192] 59 food processing system [0193] 61 second cardboard dispensing apparatus [0194] 63 upper conveyor [0195] 65 lifting device [0196] 67 belt drive [0197] 68 pulley [0198] 71 conveying means [0199] 73 spacer means [0200] 75 rear end [0201] 77 front end [0202] 79 blocking means [0203] 81 motion link [0204] 83 measurement device [0205] 85 support [0206] 87 sensor [0207] 89 pivot lever [0208] 91 coupling [0209] 93 pin [0210] 94 pin [0211] 97 slicing apparatus [0212] 99 conveying apparatus [0213] 101 food product conveyor [0214] 103 packaging machine [0215] 105 blade [0216] 107 slicing area [0217] 109 package [0218] 111 floor [0219] 113 axis [0220] 119 suction device [0221] 121 middle rear end portion [0222] 123 hold-down element [0223] 125 lateral rear end portion [0224] 127 vacuum line [0225] 129 next-lower cardboard [0226] A start position [0227] B blocking position [0228] C arrow [0229] D1, D2, D3 pivot axis [0230] E extraction height [0231] F pushing position [0232] H height direction [0233] L measurement [0234] M moving direction [0235] P passive position [0236] R release position [0237] S separation position [0238] V vertical plane