BATTERY MODULE, BATTERY PACK, AND POWER STORAGE DEVICE

Abstract

Provided is a battery module having high efficiency and a high energy density by increasing degrees of freedom with respect to disposition of a connection member. The battery module includes a plurality of battery cells, an external terminal electrically connected to the plurality of battery cells and provided in front of or at rear of the plurality of battery cells, and a cover plate having electrical insulation properties, configured to cover at least one side of the plurality of battery cells, having an exposure hole formed to expose at least a portion of the external terminal, and including a protection portion having a plate shape protruding forward or rearward from each of both sides of the exposure hole in a left-right direction to form an accommodating space for accommodating a portion of the external terminal, and having an upper portion and a lower portion of the accommodating space being open.

Claims

1. A battery module comprising: a plurality of battery cells; an external terminal electrically connected to the plurality of battery cells and provided in front of or to the rear of the plurality of battery cells; and a cover plate including an electrically insulating material and configured to cover at least one side of the plurality of battery cells, the cover plate including: an exposure hole formed to expose at least a portion of the external terminal; and a protection portion having a plate shape protruding forward or rearward from each of both sides of the exposure hole in a left-right direction to form an accommodating space for accommodating a portion of the external terminal, and an upper portion and a lower portion of the accommodating space being open.

2. The battery module of claim 1, further comprising a connection member including: an extension extending from the accommodating space of the protection portion to the open upper or lower portion; and a connection terminal connected to an end of the extension and configured to electrically contact the external terminal.

3. The battery module of claim 1, wherein the protection portion comprises: extension parts extending forward or rearward from both sides of the exposure hole of the cover plate in the left-right direction, respectively; and bent parts extending from respective ends of the extension parts in a protrusion direction to be bent in a left direction or a right direction.

4. The battery module of claim 3, further comprising a terminal cover fixed to the bent parts of the protection portion to cover at least one side of the accommodating space of the protection portion.

5. The battery module of claim 4, wherein the terminal cover comprises: a body portion configured to cover a front side or a rear side of the accommodating space of the protection portion; and a locking portion extending from a first end of the body portion in a bent form to cover the upper portion or the lower portion of the accommodating space of the protection portion and configured to be supported by an upper end or a lower end of the protection portion.

6. The battery module of claim 5, wherein the terminal cover comprises: a first fixing rib extending from the body portion to face an outer surface of one of the bent parts of the protection portion; and a second fixing rib extending from the body portion to face an inner surface of one of the bent parts of the protection portion, and the bent parts of the protection portion is interposed between the first fixing rib and the second fixing rib.

7. The battery module of claim 6, wherein a fixing protrusion protruding to support one end of one of the bent parts is formed on the second fixing rib.

8. The battery module of claim 5, wherein the terminal cover further comprises a guide portion provided on a second end of the body portion and including an insertion groove formed by recessing a portion of the guide portion.

9. The battery module of claim 1, further comprising a side cover having an end coupled to the cover plate and covering a lateral portion of the plurality of battery cells.

10. A battery pack comprising at least one battery module according to claim 1.

11. A power storage device comprising at least one battery module according to claim 1.

Description

DESCRIPTION OF DRAWINGS

[0036] The accompanying drawings illustrate a preferred embodiment of the present disclosure and together with the foregoing disclosure, serve to provide further understanding of the technical features of the present disclosure, and thus, the present disclosure is not construed as being limited to the drawing.

[0037] FIG. 1 is a schematic perspective view of a battery module according to an embodiment of the present disclosure.

[0038] FIG. 2 is a schematic exploded perspective view of separated components of a battery module according to an embodiment of the present disclosure.

[0039] FIG. 3 is a partial perspective view of some components of a battery module according to an embodiment of the present disclosure.

[0040] FIG. 4 is a partial perspective view of some components of a battery module according to an embodiment of the present disclosure.

[0041] FIG. 5 is a bottom perspective view of a terminal cover of a battery module according to an embodiment of the present disclosure.

[0042] FIG. 6 is a partial perspective view of some components of a battery module according to another embodiment of the present disclosure.

[0043] FIG. 7 is a schematic perspective view of a battery pack according to an embodiment of the present disclosure.

[0044] FIG. 8 is a schematic perspective view of a battery pack according to another embodiment of the present disclosure.

[0045] FIG. 9 is a schematic front view of a battery pack according to another embodiment of the present disclosure.

MODE FOR DISCLOSURE

[0046] Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Prior to the description, it should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation.

[0047] Therefore, the description proposed herein is just a preferable example for the purpose of illustrations only, not intended to limit the scope of the present disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the scope of the present disclosure.

[0048] FIG. 1 is a schematic perspective view of a battery module according to an embodiment of the present disclosure. FIG. 2 is a schematic exploded perspective view of separated components of a battery module according to an embodiment of the present disclosure. FIG. 3 is a partial perspective view of some components of a battery module according to an embodiment of the present disclosure.

[0049] Referring to FIGS. 1 through 3, a battery module 100 according to an embodiment of the present disclosure may include a plurality of battery cells 110, an external terminal 120, a busbar assembly 160, and a cover plate 130.

[0050] In detail, the plurality of battery cells 110 may be, for example, pouch-type battery cells 110. For example, as shown in FIG. 2, seven pouch-type battery cells 110 may be stacked on one another side by side in a left-right direction (X direction). Each of the pouch-type battery cells 110 may include an electrode assembly (not shown), an electrolyte (not shown), and a pouch.

[0051] As shown in FIG. 2, each of the battery cells 110 may include electrode leads 112 and 111 formed on front and rear ends of the battery cell 110, respectively. For example, as shown in FIG. 2, each of the plurality of battery cells 110 may include a positive electrode terminal 112 and a negative electrode terminal 111 on its front and rear ends, respectively.

[0052] However, not only the pouch-type battery cells 110 are not limitedly applied to a battery module 200 according to the present disclosure, and various types of battery cells 110 known at the time of filing of the present disclosure may be employed in the battery module 200 according to the present disclosure.

[0053] Furthermore, the present disclosure may include a plurality of cartridges 180 in each of which an inner space is formed to accommodate a portion of each of a plurality of battery cells. For example, as shown in FIG. 2, six cartridges 180 may be provided between the seven battery cells. In other words, each cartridge 180 may be interposed between two battery cells.

[0054] The busbar assembly 160 may include one or more busbars 161 configured to electrically connect the plurality of battery cells 110 to one another, and two or more busbar frames 162 configured to mount the one or more busbars 161 on outer sides of the two or more busbar frames 162. The external terminal 120 may be provided on the bus bar 161 located on a most distal end from among the bus bars 161.

[0055] In detail, the external terminal 120 may be configured to be electrically connected to the plurality of battery cells 110. The external terminal 120 may be a positive electrode external terminal 120 or a negative electrode external terminal 120 according to polarity. For example, as shown in FIG. 2, a positive electrode external terminal may be located in front of the plurality of battery cells 110, and a negative electrode external terminal may be located at rear of the plurality of battery cells 110. The external terminal 120 may have a bolt shape protruding forward or a bolt shape protruding rearward.

[0056] The external terminal 120 may include a screw thread formed thereon to which a nut may be screw-coupled. The external terminal 120 may be configured to be electrically connected to a power cable including a ring terminal. For example, as shown in FIG. 3, the external terminal 120 may have a bolt shape protruding forward, and after the ring terminal of the power cable is fitted onto the external terminal 120, the ring terminal may be fastened to the external terminal 120 by using a nut (not shown). The external terminal 120 may be insert-injected and coupled to the busbar frame 162.

[0057] The cover plate 130 may include an electrically insulating material. The electrically insulating material may be, for example, polyvinyl chloride or polyethylene terephthalate. However, the cover plate 130 is not limited to these materials, and any material having electrical insulation may be applied. The cover plate 130 may be configured to cover at least one side of the plurality of battery cells 110. For example, the cover plate 130 may have a plate shape extending in top-bottom and left-right directions. The cover plate 130 may be located to cover a front or rear side of the plurality of battery cells 110.

[0058] The cover plate 130 may include an exposure hole P formed therein. The exposure hole P may be perforated such that at least a portion of the external terminal 120 is exposed. The cover plate 130 may include a protection portion 131. The protection portion 131 may be configured to cover a portion of the external terminal 120 penetrating through the exposure hole P. The protection portion 131 may have a plate shape protruding forward or rearward from both sides of the exposure hole P in the left-right direction. An accommodating space S accommodating a portion of the external terminal 120 may be formed. The accommodating space S may be an isolated space between plate shapes of the protection portion 131 protruding frontward or rearward. The protection portion 131 may be configured such that an upper portion and a lower portion of the accommodating space S are open. In other words, the protection portion 131 may not include a portion that covers the upper and lower portions of the external terminal 120 and thus may be configured so that a connection member 140 is inserted from the top to the bottom or inserted from the bottom to the top.

[0059] Therefore, according to this configuration of the present disclosure, due to inclusion of the cover plate 130 including the protection portion 131 having open upper and lower portions, the connection member 140 may be selectively inserted from the top to the bottom or from the bottom to the top. Accordingly, the present disclosure may increase degrees of freedom with respect to disposition of power cables that electrically connect various battery modules 100, thereby reducing factors that may cause a short circuit due to contact with other cables with damaged coatings. Ultimately, the battery module 100 according to the present disclosure may increase the safety of a battery pack against fire.

[0060] Referring back to FIG. 1, the battery module may include a side cover 170. For example, as shown in FIG. 2, the battery module may include two side covers 170 disposed on left and right sides of the plurality of battery cells, respectively. Each side cover 170 may be configured to cover a lateral portion of the plurality of battery cells. The side cover 170 may be configured such that both ends there of in the front-back direction are coupled to the cover plate 130. A rear end or front end of the cover plate 130 may be welded to a front end or rear end of the side cover 170. Alternatively, the rear end or front end of the cover plate 130 may be hooked to the front end or rear end of the side cover 170. For example, although not shown in the drawing, a hook may be formed on a portion (rear end or front end) of the cover plate 130 facing the side cover 170, and a coupling groove to which the hook is coupled may be formed in a portion (front end or rear end) of the side cover 170 facing the cover plate 130.

[0061] Referring back to FIGS. 1 through 3, the battery module 100 according to an embodiment of the present disclosure may further include the connection member 140. The connection member 140 may include an extension 141 and a connection terminal 142. The extension 141 may be disposed to extend from the accommodating space S of the protection portion 131 to the open upper or lower portion of the protection portion 131. The connection terminal 142 may be connected to an end of the extension 141. The connection terminal 142 may be configured to be electrically connected to the external terminal 120.

[0062] For example, the connection member 140 may have a connection cable or a busbar. As shown in FIG. 3, when the connection member 140 is a power cable, the connection member 140 may include an extension 141 provided with an electric wire, and a connection terminal 142 having a ring shape. The external terminal 142 may be inserted into the ring of the connection terminal 142.

[0063] When the connection member 140 is a busbar (not shown), a hole into which the external terminal 120 is inserted may be formed in one end of the busbar. The busbar may have a shape extending toward another battery module. The other end of the bus bar may be in contact with an external terminal of the other battery module.

[0064] FIG. 4 is a partial perspective view of some components of a battery module according to an embodiment of the present disclosure. FIG. 5 is a bottom perspective view of a terminal cover of a battery module according to an embodiment of the present disclosure. For reference, FIG. 3 illustrates the battery module 100 from which a terminal cover 150 has been removed, for convenience of drawing description, and FIG. 4 illustrates the battery module 100 to which the terminal cover 150 has been coupled.

[0065] Referring to FIGS. 4 and 5 in conjunction with FIG. 3, the protection portion 131 of the battery module 100 according to an embodiment of the present disclosure may include extension parts 131a and bent parts 131b. The extension parts 131a may have shapes respectively extending forward or rearward from both sides of the exposure hole P of the cover plate 130 in the left-right direction. The extension parts 131a may each have a plate shape extending in the top-bottom direction. The extension parts 131a may be spaced apart from each other in the left-right direction.

[0066] The bent parts 131b may be formed to extend from respective ends of the extension parts 131a in a protrusion direction to be bent in a left or right direction. For example, as shown in FIG. 3, one bent part 131b may have a shape bent in the right direction from the end of an extension part 131a relatively positioned on the left in the protrusion direction. The other bent part 131b may have a shape bent in the left direction from the end of an extension part 131a relatively positioned on the right in the protrusion direction.

[0067] The battery module 100 according to an embodiment of the present disclosure may further include the terminal cover 150. The terminal cover 150 may include an electrically insulating plastic material. Alternatively, the terminal cover 150 may include a metal material having an electrically insulating coating layer formed on the outer side thereof. The terminal cover 150 may be configured to cover at least one side of the accommodating space S of the protection portion 131. For example, the terminal cover 150 may be configured to cover a front side of the accommodating space S of the protection portion 131. The terminal cover 150 may be fixed to the bent parts 131b of the protection portion 131.

[0068] For example, as shown in FIG. 4, the terminal cover 150 may be fixed to the bent parts 131b by moving from the top to the bottom of the protection portion 131. Alternatively, the terminal cover 150 may be fixed to the bent parts 131b by moving from the bottom to the top of the protection portion 131. A coupling structure between the terminal cover 150 and the bent parts 131b will now be described in more detail.

[0069] Therefore, according to this configuration of the present disclosure, due to further inclusion of the terminal cover 150 to cover at least one side of the accommodating space S of the protection portion 131, inflow of a conductive foreign material into the external terminal 120 of the battery module 100 may be more effectively prevented. Accordingly, the present disclosure may prevent an electrical short or short-circuit of a battery module with other components.

[0070] Referring back to FIGS. 4 and 5, the terminal cover 150 of the battery module 100 according to an embodiment of the present disclosure may include a body portion 151 and a locking portion 152. The body portion 151 may be configured to cover the front or rear side of the accommodating space S of the protection portion 131. In other words, the body portion 151 may be a portion of the terminal cover 150 extending in the top-bottom direction and the left-right directions.

[0071] The locking portion 152 may be configured to cover the upper or lower side of the accommodating space S of the protection portion 131. The locking portion 152 may extend from one end of the body portion 151 in a bent form. For example, as shown in FIG. 4, the locking portion 152 may be formed to extend from the upper end of the body portion 151 in a rearwardly-bent form.

[0072] Moreover, the locking portion 152 may be configured to be supported by an upper end or lower end of the protection portion 131. For example, as shown in FIG. 4, a lower end of the locking portion 152 of the terminal cover 150 may be supported upward by the upper end of the protection portion 131. Although not shown in the drawings, when the terminal cover 150 moves from the bottom to the top and is fixed to the bent parts 131b of the protection portion 131, the locking portion 152 of the terminal cover 150 may be located at the lower end of the protection portion 131, and the upper end of the locking portion 152 may be supported in a downward direction by the lower end of the protection portion 131.

[0073] Therefore, according to this configuration of the present disclosure, due to the inclusion of the terminal cover 150 having the body portion 151 and the locking portion 152, the upper or lower portion of the accommodating space S of the protection portion 131 may be covered, and the locking portion 152 may be supported by the upper end or lower end of the protection portion 131, and thus movement of the terminal cover 150 in the lower direction or the upper direction may be blocked. Therefore, according to the present disclosure, inflow of a conductive external material into the external terminal 120 of the battery module 100 may be more effectively prevented. Moreover, the terminal cover 150 may be easily fixed to the protection portion 131, thereby improving assembly processability.

[0074] Referring back to FIGS. 3 through 5, the terminal cover 150 of the battery module 100 according to an embodiment of the present disclosure may include a first fixing rib 153 and a second fixing rib 154. The first fixing rib 153 may have a shape extending from the body portion 151 to face an outer surface of the bent part 131b of the protection portion 131. For example, as shown in FIG. 5, the first fixing rib 153 may extend from an end of the body portion 151. When the terminal cover 150 is fixed to the protection portion 131, the first fixing rib 153 may be located to face the outer surface of the bent part 131b of the protection portion 131.

[0075] The second fixing rib 154 may have a shape extending from the body portion 151 to face an inner surface of the bent part 131b of the protection portion 131. A hook K configured to press the inner surface of the bent part 131b may be formed on an end of the second fixing rib 154. For example, as shown in FIG. 5, the second fixing rib 154 may extend from an end of the body portion 151. When the terminal cover 150 is fixed to the protection portion 131, the second fixing rib 154 may be located to face the inner surface of the bent part 131b of the protection portion 131.

[0076] In other words, the terminal cover 150 may be inserted by sliding the bent part 131b of the protection portion 131 into a space between the first fixing rib 153 and the second fixing rib 154. At this time, the second fixing rib 154 may be elastically deformed by being pressed by an operator. In other words, second fixing ribs 154 provided on both sides of the body portion 151 may be moved toward the inside of the terminal cover 150 by an operator and, in this state, may be mounted on the protection portion 131. Thereafter, the operator may release the pressurization state of the second fixing rib 154, and thus the bent part 131b of the protection portion 131 may be interposed between the first fixing rib 153 and the second fixing rib 154. In other words, due to the interposition of the bent part 131b of the protection portion 131 between the first fixing rib 153 and the second fixing rib 154, the terminal cover 150 may be fixed to the protection portion 131.

[0077] The second fixing rib 154 may be configured to be elastically bent. For example, when the terminal cover 150 is fixed to the protection portion 131 and the operator presses the second fixing rib 154 with his or her fingers, the second fixing rib 154 may be separated from the inner surface of the bent part 131b.

[0078] Referring back to FIGS. 4 and 5, a fixing protrusion 154p may be formed on a second fixing rib 154 of a terminal cover 150 of a battery module 100 according to another embodiment of the present disclosure. The fixing protrusion 154p may protrude in a direction (rearward or forward) in which the protection portion 131 is located, to support one end of the bent part 131b of the protection portion 131. For example, as shown in FIG. 5, the terminal cover 150 may include the fixing protrusion 154p on each of the second fixing ribs 154 respectively provided on both sides of the body portion 151. For example, as shown in FIG. 4, the fixing protrusion 154p of the terminal cover 150 may be configured to support the lower end of the bent part 131b of the protection portion 131 in the upper direction. In other words, the terminal cover 150 may restrict the movement of the terminal cover 150 in the lower direction by the locking portion 152, and at the same time, may block the movement of the terminal cover 150 in the upper direction by the fixing protrusion 154p.

[0079] Therefore, according to this configuration of the present disclosure, the terminal cover 150 of the present disclosure may maintain its fixed state to the protection portion 131 by including the fixing protrusion 154p protruding to support one end of the bent part 131b. Accordingly, the present disclosure may prevent separation of the terminal cover 150 from the protection portion 131 of the cover plate 130.

[0080] FIG. 6 is a partial perspective view of some components of a battery module according to another embodiment of the present disclosure.

[0081] Referring to FIG. 6, a terminal cover 150 of a battery module 100 according to another embodiment of the present disclosure may further include a guide portion 155, compared with the terminal cover 150 of FIG. 5. The other components of the terminal cover 150 of FIG. 6 may be the same as those of the terminal cover 150 of FIG. 5.

[0082] In detail, the guide portion 155 may be provided on an upper end or lower end of the body portion 151. For example, as shown in FIG. 6, the terminal cover 150 may include the guide portion 155 on its lower end. The guide portion 155 may include an insertion groove H formed therein. The insertion groove H may be formed by recessing a portion of the guide portion 155 from an end of the guide portion 155. The insertion groove H may be configured such that the extension 141 of the connection member 140 is inserted. In other words, the guide portion 155 may fix the position of the extension 141 of the connection member 140 to prevent the position of the extension 141 of the connection member 140 from being changed during use.

[0083] Therefore, according to this configuration of the present disclosure, the terminal cover 150 of the present disclosure is provided with the guide portion 155 to thereby effectively prevent a connection portion of the connection member 140 connected to the external terminal 120 from being moved by an external impact. Accordingly, the present disclosure may prevent occurrence of a short circuit when the extension 141 of the connection member 140 comes into contact with another conductive component or comes into contact with another cable 210 of FIG. 7.

[0084] FIG. 7 is a schematic perspective view of a battery pack according to an embodiment of the present disclosure.

[0085] Referring to FIG. 7 in conjunction with FIG. 2, a battery pack 200 according to an embodiment of the present disclosure includes at least one battery module 100. For example, as shown in FIG. 7, the battery module 200 according to the present disclosure may include three battery module 100 arranged in one direction. An external terminal 120 of one battery module 100 may be electrically connected to an external terminal 120 of another battery module 100 through the connection member 140. For example, as shown in FIG. 7, an extension of the connection member 140 may extend downward from an accommodating space of the protection portion, and then extend toward the other battery module 100 positioned on one side in a bent form.

[0086] For example, when the other cable 210 is disposed by extending in a horizontal direction on top of the protection portion 131 of each of the three battery modules 100, power cables 140 electrically connecting the three battery modules 100 to each other may be disposed to extend downward from the accommodating space of the protection portion 131. Accordingly, the present disclosure may greatly reduce the possibility that a short circuit occurs when the power cables 140 contact the other cable 210, thereby increasing safety.

[0087] FIG. 8 is a schematic perspective view of a battery pack according to another embodiment of the present disclosure.

[0088] Referring to FIG. 8 in conjunction with FIG. 2, the extension 141 of the connection member 140 may extend upward from the accommodating space of the protection portion 131, and then extend toward the other battery module 100 positioned on one side in a bent form.

[0089] For example, when the other cable 210 is disposed by extending in the horizontal direction on bottom of the protection portion 131 of each of the three battery modules 100, power cables 140 electrically connecting the three battery modules 100 to each other may be disposed to extend upward from the accommodating space of the protection portion 131. Accordingly, the present disclosure may greatly reduce the possibility that a short circuit occurs when the power cables 140 contact the other cable 210, thereby increasing safety.

[0090] FIG. 9 is a schematic front view of a battery pack according to another embodiment of the present disclosure.

[0091] Referring to FIG. 9, a battery module 200 according to another embodiment of the present disclosure may be different from the battery pack of FIG. 7 in terms of a layout form of the battery modules 100.

[0092] Each of the battery modules 100 of FIGS. 3 and 9 may have an arrangement by rotating the battery module 100 of FIG. 1 clockwise by 90 degrees. Four battery modules 100 may be stacked in two stages. The protection portion 131 may be located in an upper right portion of each of the four battery modules 100. In a battery module 100 on the left side of the center of the four battery modules 100, the power cable 140 extends toward one side from the accommodating space S of the protection portion 131. In a battery module 100 on the right side of the center of the four battery modules 100, the power cable 140 extends toward the other side from the accommodating space of the protection portion 131. Accordingly, in the battery pack of the present disclosure, the power cables 140 electrically connecting a plurality of battery modules 100 may be arranged to each extend by a shortest distance (in a straight line), thereby minimizing a length between the power cables 140. Ultimately, according to the present disclosure, the size, weight, and manufacturing costs of the battery pack 200 may be reduced, and the energy density and production efficiency of the battery pack 200 may be increased.

[0093] The battery pack may include a battery management device (not shown) capable of controlling charging and discharging of the battery module 100.

[0094] Meanwhile, a power storage device (not shown) according to an embodiment of the present disclosure includes at least one battery module 100. The power storage device may include a rack case configured to mount the battery module 100 thereon.

[0095] Meanwhile, although terms indicating directions such as up, down, left, right, front, and rear are used in the present specification, these terms are only for convenience of description, and it is apparent to those skilled in the art that these terms may vary depending on a position of a target object or a position of an observer.

[0096] The present disclosure has been described in detail. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the scope of the disclosure will become apparent to those skilled in the art from this detailed description.

DESCRIPTION OF REFERENCE NUMERALS

[0097]

TABLE-US-00001 100: battery module 110: battery cell 120: external terminal 130: cover plate P: exposure hole S: accommodating space 131: protection portion 131a, 131b: extension part, bent part 140: connection member 141, 142: extension, connection terminal 150: terminal cover 151, 152: body portion, locking portion 153, 154, 154p: first fixing rib, second fixing rib, fixing protrusion 155: guide portion H: insertion groove 160, 161, 162: busbar assembly, busbar, busbar frame 170: side cover 180: cartridge 200: battery pack