Method for guiding the direction of eversion of a flexible liner
11319783 · 2022-05-03
Inventors
Cpc classification
E21B43/103
FIXED CONSTRUCTIONS
International classification
Abstract
A method and system for steering the direction of propagation of a flexible liner everting under a driving fluid pressure. There is provided a method for controlling and guiding directionally the eversion of the flexible liner into a borehole that penetrates a subsurface (e.g., subterranean) void with a diameter substantially exceeding the nominal diameter of the borehole. Further, liner propagation by eversion can be controlled outside of a borehole and when unconstrained by a borehole, such as on or beneath the surface of a body of water.
Claims
1. A method of deploying a flexible tubular liner, the flexible liner having a sealed seam running along its length, comprising the steps of: providing at least one reinforcing means along the length, equispaced radially from the sealed seam to provide substantially identical reinforcement of the flexible liner as provided by the sealed seam, thereby balancing tension forces in the liner to ameliorate any tendency of the liner to curve while everting; sealably fastening a first end of the flexible liner to a point of origin; injecting fluid into the liner interior to induce eversion in the liner; and propagating the liner while allowing the liner to evert at a moving eversion point.
2. The method according to claim 1 wherein deploying a flexible tubular liner comprises installing the liner into a subsurface borehole, and wherein providing at least one reinforcing means comprises the step of affixing a reinforcement tendon or tape diametrically opposite the sealed seam.
3. The method according to claim 2 wherein the borehole has a first portion separated from a second portion by an intermediate enlargement void, there being a borehole opening into the second portion, and wherein propagating the liner comprises the step of everting the liner linearly to propagate coaxially with the first portion and the second portion, through the enlargement void toward the borehole opening.
4. The method according to claim 3 wherein the first portion and the second portion are substantially vertically aligned, and further comprising the step of adding a slug of heavy mud into an interior of the everting liner.
5. The method according to claim 1 wherein providing at least one reinforcing means further comprises: affixing at least two sleeves on a liner wall; and situating a control cord within and along each sleeve, the control cord having a proximate end at the point of origin; wherein the sleeves are equispaced radially on the liner wall according to the formula
6. The method according to claim 5 wherein propagating the liner while allowing the liner to evert comprises the steps of intentionally inducing and regulating a curved propagation of the liner.
7. The method according to claim 6 wherein inducing and regulating a curved propagation comprises the steps of: allowing a first control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a first sleeve located on a side of the liner corresponding to a compass direction of desired liner propagation; and selectively applying a tension force to the proximate end of the first control cord.
8. The method according to claim 7 wherein inducing and regulating a curved propagation further comprises the steps of: propagating through a generally vertical borehole; turning the liner into a generally horizontal pipe at the compass direction; and everting the liner along the pipe.
9. The method according to claim 6 wherein propagating the liner while allowing the liner to evert comprises the steps of: everting the liner with pressurized air; containing in a bottom sleeve a linear flexibly bendable weight along the length of the liner; and floating the liner on the surface of a body of water with the bendable weight disposed along the lowermost side of the liner.
10. The method according to claim 9 wherein inducing and regulating a curved propagation comprises the steps of: allowing a first control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a first sleeve located on the right side of the liner; and selectively applying a first tension force to the proximate end of the first control cord to steer the curved propagation to the right.
11. The method according to claim 10 wherein inducing and regulating a curved propagation comprises the steps of: allowing a second control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a second sleeve located on the left side of the liner; and selectively applying a second tension force to the proximate end of the second control cord to steer the curved propagation to the left.
12. The method according to claim 9 wherein inducing and regulating a curved propagation comprises the steps of: allowing a first control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a first sleeve located on the left side of the liner; and selectively applying a first tension force to the proximate end of the first control cord to steer the curved propagation to the left.
13. The method according to claim 9 wherein propagating the liner while allowing the liner to evert further comprises the steps of: containing in an upper sleeve, diametrically opposite the lower sleeve, an air-filled tube along the length of the liner; and floating the liner on the surface of a body of water, with the air-filled tube disposed along the uppermost side of the liner thereby encouraging the liner to remain oriented with the bendable weight disposed along the lowermost side of the liner.
14. The method according to claim 13, further comprising the step of subsequently utilizing the air-filled tube as a pressurized hose to conduct a fluid to a location at an end of the fully everted liner.
15. The method of claim 13 further comprising, after floating the liner on the surface of a body of water, the steps of: filling the liner with water; causing the liner with the air filled tube and the weighted sleeve to sink to the bottom of the body of water body; and driving the liner along the bottom of the water body with the liner oriented with the air-filled tube along the top of the liner.
16. A method of deploying a flexible tubular liner, the flexible liner having a sealed seam running along its length, comprising the steps of: providing reinforcing means along the length, equispaced radially from the sealed seam, comprising the steps of: affixing at least two sleeves on a liner wall; and situating a control cord within and along each sleeve, the control cord having a proximate end at the point of origin; wherein the sleeves are equispaced radially on the liner wall according to the formula S=360/N, wherein S is the radial spacing in degrees, and N is the number of sleeves; sealably fastening a first end of the flexible liner to a point of origin; injecting fluid into the liner interior to induce eversion in the liner; and propagating the liner while allowing the liner to evert at a moving eversion point.
17. The method according to claim 16 wherein propagating the liner while allowing the liner to evert comprises the steps of intentionally inducing and regulating a curved propagation of the liner.
18. The method according to claim 17 wherein inducing and regulating a curved propagation comprises the steps of: allowing a first control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a first sleeve located on a side of the liner corresponding to a compass direction of desired liner propagation; and selectively applying a tension force to the proximate end of the first control cord.
19. The method according to claim 18 wherein inducing and regulating a curved propagation further comprises the steps of: propagating through a generally vertical borehole; turning the liner into a generally horizontal pipe at the compass direction; and everting the liner along the pipe.
20. The method according to claim 16 wherein propagating the liner while allowing the liner to evert comprises the steps of: everting the liner with pressurized air; containing in a bottom sleeve a linear flexibly bendable weight along the length of the liner; and floating the liner on the surface of a body of water with the bendable weight disposed along the lowermost side of the liner.
21. The method according to claim 20 wherein inducing and regulating a curved propagation comprises the steps of: allowing a first control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a first sleeve located on the right side of the liner; and selectively applying a first tension force to the proximate end of the first control cord to steer the curved propagation to the right.
22. The method according to claim 21 wherein inducing and regulating a curved propagation comprises the steps of: allowing a second control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a second sleeve located on the left side of the liner; and selectively applying a second tension force to the proximate end of the second control cord to steer the curved propagation to the left.
23. The method according to claim 20 wherein inducing and regulating a curved propagation comprises the steps of: allowing a first control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a first sleeve located on the left side of the liner; and selectively applying a first tension force to the proximate end of the first control cord to steer the curved propagation to the left.
24. The method according to claim 20 wherein propagating the liner while allowing the liner to evert further comprises the steps of: containing in an upper sleeve, diametrically opposite the lower sleeve, an air-filled tube along the length of the liner; and floating the liner on the surface of a body of water, with the air-filled tube disposed along the uppermost side of the liner thereby encouraging the liner to remain oriented with the bendable weight disposed along the lowermost side of the liner.
25. The method according to claim 24, further comprising the step of subsequently utilizing the air-filled tube as a pressurized hose to conduct a fluid to a location at an end of the fully everted liner.
26. The method of claim 24 further comprising, after floating the liner on the surface of a body of water, the steps of: filling the liner with water; causing the liner with the air filled tube and the weighted sleeve to sink to the bottom of the body of water body; and driving the liner along the bottom of the water body with the liner oriented with the air-filled tube along the top of the liner.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The attached drawings, which form part of this disclosure, are as follows:
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(10) The figures are not necessarily to scale, either within a single view or between views.
DESCRIPTION OF THE INVENTION
(11)
(12) Referring still to
(13) Again, this curvilinear bending 17 of the path of liner eversion is due to the reinforcing effect of the seam tape 21, which increases the tensile strength (resistance to longitudinal stretching) of the liner wall; i.e., the seam tape 21 as shown in
(14) As the liner 14 everts at its distal end 15 and into/through the void 12, the curved path of propagation causes the liner to diverge from being coaxial with the borehole portions 10, 19, and prevents the liner from entering the lower borehole opening 13 at the mouth of the lower borehole portion 19 beneath the void. Thus out of alignment with the lower borehole portion 19, the liner 14 cannot enter the lower borehole opening 13 and accordingly cannot propagate into the lower borehole portion 19 below the floor of the void 12. Such inability to enter the borehole opening 13 beneath the void 12 undesirably prohibits eversion of the liner 14 into the lower borehole portion 19 to depths below the floor of the void.
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(16) Attention is advanced to
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where S is the radial spacing in degrees, and N is the number of sleeves. According to the foregoing, the longitudinal reinforcing effects of the sleeves 42 are balanced, thereby promoting a linear propagation of a sleeve-equipped liner when unconstrained by a borehole wall.
(20) It is noted that the tubing 41 (within and along the sleeves 42) could also “reinforce” the liner 14 asymmetrically, except that the tubing 41 is not attached to the liner 14. But at the moving everting end of the liner 15, the tubing 41 is sharply curved (i.e., is momentarily bent through about 180 degrees) within the sleeves 42, resulting in frictional contact between tube 41 and an adjacent segment of liner and/or sleeve. This frictional contact potentially produces a temporary but heavy drag on the liner 14 and the sleeves 42, creating the same effect as if the tube 41 were weakly welded to the liner 14. Generally, that friction is not a significant effect.
(21) However, a conceptual extension of the effect of a reinforcement (e.g., a tube or cord) within a sleeve 42 can be exploited to permit a user to deliberately generate a curved path of liner propagation. In this alternative embodiment, the tube 41 may be a true hollow tube, or preferably a tube is replaced with a cord strong in tension (i.e., cord 51 in
(22) Further reference is made to
(23) As illustrated in
(24) In yet another situation requiring the guidance of the liner, a liner must be oriented azimuthally about its central axis during propagation. Stated differently, the liner must remain oriented generally constant relative to vertical, and not roll or rotate around its longitudinal axis. For example, orientation of the liner is important when a liner is everted over the surface of a body of water. In that case, if the liner is to be deflected to the right or left, the liner should be oriented azimuthally about the central axis of the tubular liner such that the guiding tendons in the interior sleeves are on the right or left side of the liner. Gravitational and/or buoyancy forces may be exploited to maintain the proper liner orientation.
(25) Liners propagated along the surface of a water body usually are everted by air pressure, and the everting liner floats on the water's surface.
(26) A further extension of the same concept is if the liner 62 has a flexible weight 63 that is an iron chain, and the liner interior is filled with water 61 as the driving fluid under pressure. The chain 63 causes the liner 62 to sink to the bottom of the water body 66, such as in a shallow lake. The liner 62 can be everted along the bottom of the lake or pond, and its direction of propagation controlled; the liner is steered by deliberately pulling on a respective one of the steering control cords 65. Applying tension force to the proximate end of one of the steering control cords (i.e., either right or left) turns correspondingly the liner's curved direction of propagation to the right or to the left. After the liner has been turned sufficiently to the right or left, the tension force may be selectively released to permit the liner to propagate further linearly.
(27) To further encourage the liner 62 to remain oriented with the chain 63 along the lowermost side of the liner 62, an air-filled tube 64 optionally can be provided in an upper sleeve on the uppermost side of the liner 62 diametrically opposite the bottom sleeve containing the flexible weight 63. These flexible members 63 and 64 can be everted with the liner 62. The buoyancy of the air-filled tube 64 in combination with the weight member 63 tends to maintain the liner oriented with the air-filled tube directly above the flexible weight 63, such as a chain. This combination of buoyant tube 64 and heavy chain 63 keeps the liner 62 properly oriented vertically as it travels along the bottom of the lake (for example), while the direction of travel can be controlled by adjustment of the tension in the cords 65 in the sleeves attached to the interior of the liner 62.
(28) A person skilled in the art notes that the liner 62 may first be filled with air and then guidable floated along the surface of the body of water, and subsequently then be filled internally with water to cause the liner to sink to the bottom of the body of water. The liner can thus be guided into place upon the water's surface, to a desired arrangement and location above the bottom of the lake or pond, and then deliberately sunk in place. Continued propagation along the bottom of the body of water can be guidably continued according to the modes and systems described, while driving with water the liner eversion.
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(30) The advantages of the method are several. The pressure within the everting liner interior propels the propagation of the liner 71. And if the liner 71 is propagating across a land surface (not shown), a driving fluid 72 of water, rather than air, can conveniently provide a water source at the end of the everted liner. In the latter case, the liner 71, when fully extended, can become a water hose to supply water at a remote location. This is an advantage over conventional circumstances where the weight of an ordinary hose would prohibit the simple dragging of the hose over difficult terrain to the location where the water supply is needed, as in a fire fighting situation. The everting liner 71 can propagate over hilly terrain, or up a stairwell. In another application, the interior air-filled tube 64 (
(31) The strap 73 of
(32) These methods of controlling the direction of the liner eversion are important to the application of the everting liner mechanism. The control of the direction of the everting liner, and the aid in overcoming the drag of the inverted interval 77 of the liner against the everted interval of the liner 71, are helpful to the eversion process and reduce the pressure of the driving fluid 72 otherwise required to propagate the eversion of the liner. The ability to keep the liner oriented with the weight in the sleeve, and the buoyant tube, is useful for the ease of guidance for other applications of everting liners not described herein. The everting liner has many applications as described in my issued patents, including those cited herein above.
(33) The foregoing descriptions of the systems of the invention enable a method. Processes according to the present invention nevertheless may be additionally characterized. In accordance with this disclosure, a method is provided for deploying the flexible tubular liner having a sealed seam running along its length. One preferred such method includes the steps of providing at least one reinforcing means along the length, equi-spaced radially from the sealed seam; sealably fastening a first end of the inverted flexible liner to a point of origin; injecting fluid into the liner interior to induce eversion; and propagating the liner while allowing the liner to evert at a moving eversion point. The fluid may be water or (less typically) air. “Deploying a flexible tubular liner” preferably includes the step of installing the liner into a subsurface borehole, wherein providing at least one reinforcing means comprises the step of affixing a reinforcement tendon or tape diametrically opposite the sealed seam. In this embodiment, the borehole has a first portion separated from a second portion by an intermediate enlargement void, there being a borehole opening into the second portion; propagating the liner accordingly features a step of everting the liner linearly to propagate coaxially with the upper portion and the lower portion, through the enlargement void toward the borehole opening. Typically, the first portion and the second portion are substantially vertically aligned, and the method optionally may include the step of adding a slug of heavy mud into an interior of the everting liner.
(34) In a preferred version of the method, “providing at least one reinforcing means” further includes the steps of affixing at least two sleeves on a liner wall and situating a control cord within and along each sleeve, with the control cord having a proximate end at the point of origin; in this embodiment, the sleeves normally are equispaced radially on the liner wall according to the formula S=360/N, wherein S is the radial spacing in degrees, and N is the number of sleeves.
(35) In the method, “propagating the liner while allowing the liner to evert” may also include the steps of intentionally inducing and regulating a curved propagation of the liner. In this embodiment, inducing and regulating a curved propagation may feature the steps of allowing a first control cord to frictionally engage (at the moving eversion point) with the liner wall and/or a first sleeve located on a side of the liner corresponding to a compass direction of desired liner propagation, and selectively applying a tension force to the proximate end of the first control cord. By this version of the method, “inducing and regulating a curved propagation” may include the steps of propagating through a generally vertical borehole, then turning the liner into a generally horizontal pipe at the compass direction, and then everting the liner along the pipe.
(36) In an alternative embodiment of the method, “propagating the liner while allowing the liner to evert” may include the steps of everting the liner with pressurized air, containing in a bottom sleeve a linear flexibly bendable weight along the length of the liner, and then floating the liner on the surface of a body of water with the bendable weight disposed along the lowermost side of the liner. In this embodiment, “inducing and regulating a curved propagation” may include the steps of allowing a first control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a first sleeve located on the right side of the liner, and then selectively applying a first tension force to the proximate end of the first control cord to steer the curved propagation to the right. Accordingly, “inducing and regulating a curved propagation” similarly may include the steps of allowing a second control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a second sleeve located on the left side of the liner, and then selectively applying a second tension force to the proximate end of the second control cord to steer the curved propagation to the left.
(37) Thus, the direction of liner propagation can be controlled by steering the liner alternately to the left or to the right. Accordingly, “inducing and regulating a curved propagation” alternatively may include the steps of allowing a first control cord to frictionally engage, at the moving eversion point, with the liner wall and/or a first sleeve located on the left side of the liner, and selectively applying a first tension force to the proximate end of the first control cord to steer the curved propagation to the left.
(38) According to another embodiment of the method, “propagating the liner while allowing the liner to evert” may include the further steps of containing in an upper sleeve, diametrically opposite the lower sleeve, an air-filled tube along the length of the liner, and floating the liner on the surface of a body of water, with the air-filled tube disposed along the uppermost side of the liner—thereby encouraging the liner to remain oriented with the bendable weight disposed along the lowermost side of the liner. By this method, there may be the added step of subsequently utilizing the air-filled tube as a pressurized hose to conduct a fluid to a location at an end of the fully everted liner. After floating the liner on the surface of a body of water, the method may then include added steps of filling the liner with water, causing the liner with the air filled tube and the weighted sleeve to sink to the bottom of the body of water body, and then driving the liner along the bottom of the water body with the liner oriented with the air filled tube along the top of the liner.
(39) The foregoing disclosure is of several examples of the advantages of controlling of the direction of eversion of the liner. Because flexible liners can evert easily when unconstrained, as along the bottom of a lake or across the ground surface, it is useful to be able to control the direction of propagation. Helpfully, inflated flexible liners have very high resistance to torsion or twisting of the liner when under pressure. However, the directional controls can cause some reorientation of the liner. Therefore, it is possible to maintain, according to the present system and method, the orientation of an everting liner during extension. The control of the orientation of the liner also makes it easier to anticipate the effect of the directional controls.
(40) Although the invention has been described in detail with reference to these preferred embodiments, other embodiments can achieve the same results. The present apparatus can be practiced by employing generally conventional materials and motors. Accordingly, the details of such materials, compositions, motors and pumps are not set forth herein in detail. In this description, if specific details are set forth, such as specific materials, structures, processes, etc., they are to provide a thorough understanding of the present invention. However, as one having ordinary skill in the art would recognize, the present invention can be practiced without resorting strictly only to the details specifically set forth. In other instances, well known processing structures have not been described in detail, in order not to unnecessarily obscure the present invention.
(41) Only some embodiments of the invention and but a few examples of its versatility are described in the present disclosure. It is understood that the invention is capable of use in various other combinations and is capable of changes or modifications within the scope of the inventive concepts expressed herein. Thus, although the invention has been described in detail with particular reference to these preferred embodiments, other embodiments can achieve the same results. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover with the appended claims all such modifications and equivalents. The entire disclosures of all patents cited hereinabove are hereby incorporated by reference.