CORDLESS BATTERY POWERED HANDHELD ULTRASONIC DENTAL SCALING SYSTEM

Abstract

A cordless ultrasonic dental scaler system includes an enclosure configured to be handheld, an ultrasonic acoustic assembly disposed at least partially within the enclosure, a rotatable grip coupled to the acoustic transformer of the ultrasonic acoustic assembly at a nodal area of the acoustic transformer, an electronic control system disposed within the enclosure and configured to energize the ultrasonic acoustic assembly, a battery disposed within the enclosure and configured to power the electronic control system, a fluid source disposed within the enclosure and containing a fluid. There is a metered flow rate of the fluid from the fluid source that is controlled by the electronic control system.

Claims

1. A cordless ultrasonic dental scaler system, the system comprising: an enclosure configured to be handheld; an ultrasonic acoustic assembly disposed at least partially within the enclosure, the ultrasonic acoustic assembly configured to produce a vibrational wave and including: a transducer defining a fixed length extending between first and second ends of the transducer; an acoustic transformer connected to the transducer at a junction and extending therefrom; and a tip detachably connected to a distal end of the acoustic transformer; a rotatable grip coupled to the acoustic transformer at a nodal area of the acoustic transformer, the rotatable grip configured to rotate the ultrasonic acoustic assembly relative to the enclosure; an electronic control system disposed within the enclosure and configured to energize the ultrasonic acoustic assembly; a battery disposed within the enclosure and configured to power the electronic control system; and a fluid source disposed within the enclosure, the fluid source containing a fluid and having a metered flow rate of the fluid from the fluid source, the metered flow rate controlled by the electronic control system.

2. The cordless ultrasonic dental scaler system according to claim 1, wherein the transducer is a Terfenol-D transducer.

3. The cordless ultrasonic dental scaler system according to claim 1, wherein the transducer has an elastic modulus of less than 50 GPa.

4. The cordless ultrasonic dental scaler system according to claim 1, the transducer is configured to operate as an nλ/4 transducer, where n =1, and wherein a frequency of resonance f.sub.o is defined by the fixed length of the transducer.

5. The cordless ultrasonic dental scaler system according to claim 1, wherein the tip is detachably connected to the distal end of the acoustic transformer by threads.

6. The cordless ultrasonic dental scaler system according to claim 1, wherein the rotatable grip has a rotational range of at least about 360 degrees relative to the enclosure.

7. The cordless ultrasonic dental scaler system according to claim 6, wherein a torque required to rotate the rotatable grip relative to the enclosure is less than about 10 in-ounces.

8. The cordless ultrasonic dental scaler system according to claim 6, wherein a torque required to rotate the rotatable grip relative to the enclosure is in a range of about 1 in-ounce to about 5 in-ounces.

9. The cordless ultrasonic dental scaler system according to claim 1, wherein the battery is rechargeable.

10. The cordless ultrasonic dental scaler system according to claim 1, wherein the electronic control system and the battery are detachably removable from the enclosure.

11. The cordless ultrasonic dental scaler system according to claim 1, wherein a first portion of the enclosure housing the electronic control system and the battery is detachable from a second portion of the enclosure.

12. The cordless ultrasonic dental scaler system according to claim 1, wherein the fluid source is a removable pod which encloses the fluid.

13. The cordless ultrasonic dental scaler system according to claim 1, wherein the fluid includes at least one of a sterile fluid or a medicament.

14. The cordless ultrasonic dental scaler system according to claim 1, where the metered flow rate of the fluid from the fluid source is proportional to an output amplitude of the vibrational wave produced by the acoustic assembly.

15. The cordless ultrasonic dental scaler system according to claim 14, wherein the proportionality of the metered flow rate of the fluid from the fluid source to the output amplitude of the vibrational wave produced by the acoustic assembly is linear.

16. The cordless ultrasonic dental scaler system according to claim 14, wherein the proportionality of the metered flow rate of the fluid from the fluid source to the output amplitude of the vibrational wave produced by the acoustic assembly is non-linear.

17. The cordless ultrasonic dental scaler system according to claim 1, wherein a substantially uniform pressure is applied to the fluid contained within the fluid source.

18. The cordless ultrasonic dental scaler system according to claim 1, wherein a pressure applied to the fluid contained within the fluid source is in a range of about 2 psi to about 10 psi.

19. The cordless ultrasonic dental scaler system according to claim 1, wherein a pressure applied to the fluid contained within the fluid source is in a range of about 3 psi to about 5 psi.

20. The cordless ultrasonic dental scaler system according to claim 1, further comprising a spring disposed within the enclosure, the spring configured to apply a pressure to the fluid contained within the fluid source.

21. An ultrasonic acoustic assembly configured for use with an ultrasonic dental scaler system, the ultrasonic acoustic assembly configured to produce a vibrational wave and comprising: a transducer defining a fixed length extending between first and second ends of the transducer; an acoustic transformer connected to the transducer at a junction and extending therefrom; and a keyed component, wherein the transducer is maintained under compression between the acoustic transformer and the keyed component, the keyed component and the acoustic transformer configured to inhibit relative rotational motion of the transducer during the compression.

22. The acoustic assembly according to claim 21, wherein an operational frequency of the ultrasonic acoustic assembly is in a range of about 18 kHz to about 55 kHz.

23. The acoustic assembly according to claim 21, wherein an operational frequency of the ultrasonic acoustic assembly is in a range of about 20 kHz to about 30 kHz.

24. The acoustic assembly according to claim 21, wherein the keyed component inhibits relative axial motion of the transducer during the compression.

25. The acoustic assembly according to claim 21, wherein the acoustic transformer is constrained in both axial and rotational directions.

26. The acoustic assembly according to claim 25, wherein the acoustic transformer is constrained at a nodal area of the acoustic assembly.

27. The acoustic assembly according to claim 21, wherein the transducer is a Terfenol-D transducer.

28. The acoustic assembly according to claim 21, wherein the transducer is configured to operate as an nλ/4 transducer, where n =1, and wherein a frequency of resonance f.sub.o is defined by the length of the transducer.

29. The acoustic assembly according to claim 21, wherein the transducer has an elastic modulus of less than 50 GPa.

30. An ultrasonic dental scaler system, comprising: an enclosure configured to be handheld; an ultrasonic acoustic assembly disposed at least partially within the enclosure, the ultrasonic acoustic assembly configured to produce a vibrational wave and including: a transducer defining a fixed length extending between first and second ends of the transducer; an acoustic transformer connected to the transducer at a junction and extending therefrom; and a tip detachably connected to a distal end of the acoustic transformer; and a rotatable grip coupled to the acoustic transformer at a nodal area of the acoustic transformer, the rotatable grip configured to rotate the ultrasonic acoustic assembly relative to the enclosure.

31. The ultrasonic dental scaler system according to claim 30, wherein an operational frequency of the ultrasonic acoustic assembly is in a range of about 18 kHz to about 55 kHz.

32. The ultrasonic dental scaler system according to claim 30, wherein an operational frequency of the ultrasonic acoustic assembly is in a range of about 20 kHz to about 30 kHz.

33. The ultrasonic dental scaler system according to claim 30, wherein the acoustic transformer is constrained at a nodal area of the ultrasonic acoustic assembly.

34. The ultrasonic dental scaler system according to claim 30, wherein the transducer is a Terfenol-D transducer.

35. The ultrasonic dental scaler system according to claim 30, wherein the transducer is configured to operate as an nλ/4 transducer, where n =1, and wherein a frequency of resonance f.sub.o is defined by the length of the transducer.

36. The ultrasonic dental scaler system according to claim 30, wherein the transducer has an elastic modulus of less than 50 GPa.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Various aspects and features of the present disclosure are described hereinbelow with reference to the drawings wherein:

[0047] FIG. 1 is an amplitude plot of an ultrasonic acoustic system in accordance with the present disclosure;

[0048] FIG. 2 is a graph illustrating an ultrasonic acoustic system profile of the ultrasonic acoustic system with a nodal pin in accordance with the present disclosure;

[0049] FIG. 3 is a stress graph of the ultrasonic acoustic system in accordance with the present disclosure;.

[0050] FIG. 4A is chart providing linear design parameters according to the boxed numerals in FIG. 2 for the ultrasonic acoustic system;

[0051] FIG. 4B is a chart providing design parameters and output data for the ultrasonic acoustic system;

[0052] FIG. 5 is a longitudinal, cross-sectional view of the ultrasonic acoustic system;

[0053] FIG. 6 is a longitudinal, cross-sectional view of a cordless ultrasonic dental scaler system in accordance with the present disclosure including the ultrasonic acoustic system, an fluid system, a battery, and an electronic control system; and

[0054] FIG. 7 is a block diagram of the cordless ultrasonic dental scaler system in accordance with the present disclosure.

DETAILED DESCRIPTION

[0055] Turning to FIGS. 1 and 2, FIG. 1 illustrates a graph 1 of the output amplitude of an ultrasonic acoustic system or ultrasonic driver 2 (FIG. 2) in accordance with the present disclosure and FIG. 2 illustrates the ultrasonic driver 2 shown as a half shape using the assembly axis as the line of symmetry. The amplitude at the mesial end of the ultrasonic driver 2 is about 0.25 microns and the output amplitude at the distal end of the ultrasonic driver 2 is about 1.0 micron. The output amplitude of the ultrasonic driver 2, shown in FIG. 2, represents an acoustic system configuration wherein the ultrasonic vibrational wave produced is primarily longitudinal.

[0056] Continuing with reference to FIG. 2, the ultrasonic driver 2 is shown defining a full lambda λ configuration, wherein the system has two nodal areas. The second nodal area has a through hole 3, which enables attachment of the ultrasonic driver 2 to a grip 16 (FIG. 6).

[0057] Referring to FIG. 3, a graph 4 illustrates the stress along the ultrasonic driver 2 (FIG. 2), where the sign of the stress value is determined by the position relative to the nodal areas along the assembly. For simplicity, the values are shown for an output amplitude of about 1.0 micron. The actual value of stress can be estimated by multiplying the graph values by the actual magnitude of the output amplitude.

[0058] FIG. 4A illustrates exemplary design parameters of the ultrasonic driver 2 (FIG. 2) including the parameters of the various sections of the design, including, section length, diameter, and transitional radii wherein each of the boxed numerals in FIG. 2 correspond to the identified surfaces in the chart of FIG. 4A. The material (“MAT”) for each section is also referenced in combination with the chart of FIG. 4B.

[0059] FIG. 4B, is a chart listing the design parameters of the materials noted in the chart of FIG. 4A, as well as the position, diameter, and depth of the nodal support hole, referred to as a front spanner hole, and the calculated output values. These values include operational frequency, resonator gain, and position and value of the largest stress in the ultrasonic driver 2 (FIG. 2).

[0060] FIG. 5 illustrates the ultrasonic acoustic system or ultrasonic driver 2 mounted in a housing 7, wherein the transducer 13 is a Terfenol-D crystal transducer and is maintained under compression between an acoustic transformer 9 and an end mass 12. The transducer 13 includes a fixed length extending between first and second ends of the transducer 13. The acoustic transformer 9 is connected to the transducer 13 at a junction and extends therefrom. The acoustic transformer 9 is constrained (rotationally and, in aspects, axially) by a housing 7 at a nodal area 11, e.g., via engagement of complementary mechanical features of the acoustic transformer 9 and the housing 7. A keyed component 10 disposed between the load mass 12 and the transducer 13 restricts rotational (angular) movement of the transducer 13 during compression (at assembly), thereby reducing the risk of fracturing the transducer, e.g., the Terfenol-D crystal, and also restricts axial movement of the transducer 13. A coil 8 is disposed about the transducer 13, whereby a magnetic field is produced by a drive signal imparted to the coil 8 from an electronic control system, e.g., a transducer driver 33 (FIG. 7) of the electronic control system, resulting in the generation of vibrational waves along the ultrasonic driver 2 and a resultant output amplitude 1 (FIG. 1) at a working tool (e.g., tip 15 (FIG. 6)) of the ultrasonic driver 2. In this manner, the various components of the ultrasonic driver 2 are operably coupled and retained at least partially within the housing 7.

[0061] FIG. 6 illustrates a cordless, battery powered ultrasonic dental scaler system 18 in accordance with the present disclosure. The system 18 includes an enclosure 5 that is configured as a handheld enclosure defining any suitable configuration such as, for example, a barrel configuration, a pistol configuration (as shown), etc. The system 18 incorporates a fluid source (e.g., as part of an in-line cooling system) having a cap 23 in cooperation with a pressuring component 22, and a fluid chamber 21 (that, in aspects, is renewable or replaceable). The system 18 further includes an ultrasonic acoustic assembly or ultrasonic driver 14 (which may be similar to and include any or all of the features of the ultrasonic driver 2 (see FIGS. 1-5)), an electronics and battery compartment 20, a fluid flow control 19 (e.g., a solenoid), a rotatable grip 16 that may be rotatable, by means of a support 17, to rotate the ultrasonic driver 14 relative to the enclosure 5, and a working tool or tip 15 mounted to the ultrasonic driver 14 and extending from the rotatable grip 16. The tip 15 may be detachably connected to the acoustic transformer 9 (FIG. 5) of the ultrasonic driver 14, e.g., via threaded engagement. The electronics and battery compartment 20 (forming a portion of the enclosure 5, in aspects) may be removable from the enclosure 5 (or a different portion of the enclosure 5) and/or the electronics and battery (not shown in FIG. 6) may be removable from the compartment 20 to facilitate sterilization of the system 18. The rotatable grip 16 may be configured to rotate at a low torque to rotate the ultrasonic driver 14 relative to the enclosure 5 and may rotate through a range of motion of up to 360 degrees; in other aspects, unlimited rotation is permitted. The low torque may be less than about 10 in-ounces and/or, in aspects, in a range of about 1 in-ounce to about 5 in-ounces.

[0062] Continuing with reference to FIG. 6, the fluid flow control 19 (e.g., solenoid) is coupled to the fluid chamber 21 via a suitable fluid conduit (not shown), and to a reservoir 24 defined within the enclosure 5. The fluid flow control 19 is powered by the battery and controlled by the electronics 29 (FIG. 7) and is configured to meter the fluid flow rate from fluid chamber 21; that is, to enable the selective delivery of fluid from fluid chamber 21, into the reservoir 24, through the rotatable grip 16, and about the ultrasonic driver 14 for delivery therethrough to the working tool (e.g., tip 15) tooth interface and/or for cooling the ultrasonic driver 14. One or more seals 25 may be provided to define the reservoir 24 and/or direct the flow of fluid while inhibiting fluid from reaching sensitive components, for example, electronic components, batteries, transducer (Terfenol-D crystal), and/or leaking at the grip interface. The fluid chamber 21 is shown as a renewable packet or pod, however it is contemplated that it may alternately be in the form of a reservoir. In any of these or other aspects, the fluid, e.g., coolant, sterile fluid, medicament, etc., within the fluid chamber 21 is retained under pressure via a spring 22 (or other suitable pressuring component) which is held by the cap 23. The cap or pressurizing cap 23 may be removably engaged with the enclosure 5 of the system 18, for example, to enable replacement of the fluid chamber 21 (and/or the fluid therein), via a threaded engagement, and pressurization thereof upon reengagement of the cap 23. In aspects, the fluid chamber 21 may be configured to hold at least 50 ml of fluid and may be readily refilled or replaced with a new fluid chamber 21 (e.g., fluid pod or packet) as needed during a dental treatment.

[0063] Turning to FIG. 7, a simplified block diagram illustrating a system 26 of the functional components of the cordless, battery-powered, ultrasonic dental scaler system 18 (FIG. 6) is shown. The system 26 includes a frequency control circuit 28, which is coupled to an amplitude control circuit 29, which couples to a transducer driver circuit 33. The system 26 may further include a remote-control module 27 configured to communicate with one or more external controllers, for example, a wireless footswitch (not shown). It is contemplated that a voice-controlled module could be included that would use simple voice commands to control all functions, including on-off, output amplitude levels, mode selection when applicable, fluid controls, and other modes as understood by the art. A cable port (not shown) may also be provided for wired connection of an external controller. Hand controls, e.g., on the enclosure 5 (FIG. 6), are alternatively contemplated for some, or all of the features noted above.

[0064] In aspects, at least the frequency control circuit 28, the amplitude control circuit 29, and the transducer driver circuit 33 form an electronic control system, although other controls are also contemplated. The electronic control system may, additionally or alternative, include the remote-control module 27 and/or a fluid or coolant control circuit 31 (detailed below). A power source such as a battery or battery pack 30 is provided to power the electronic components, e.g., of the electronic control system. The one or more batteries of battery pack 30 (collectively as battery pack 30 or individually) may be rechargeable and/or replaceable.

[0065] The amplitude control circuit 29 is also connected to the fluid or coolant control circuit 31, which is configured to vary the fluid or coolant flow based on the output amplitude, thereby providing hands-free coolant flow rate control. The coolant control circuit 31 is connected to the coolant module 35 (e.g., the fluid chamber 21 (FIG. 6)), which controls the coolants on-off function, for example, by operating the solenoid 19 (see FIG. 6). The pressure system 36 pressurizes the coolant module 35 to a pressure or pressure range, for example, from about 2 to about 10 psi or, in other aspects, from about 3 psi to about 5 psi., via an active pressurizing device associated with the pressurizing cap 23 (see FIG. 6) in addition or as an alternate to the spring 22 (FIG. 6). In aspects, the pressure or pressure range is predetermined and/or substantially uniform.

[0066] An ultrasonic acoustic system, ultrasonic driver, or acoustic system 34 (e.g., similarly as detailed hereinabove), receives signals from the transducer driver circuit 33 (powered by battery pack 30) and coolant from the coolant module 35 during ultrasonic operation. The system may also be configured to provide coolant both with and without ultrasonic operation, thereby enabling a flushing option. The acoustic system 34, in turn, produces a vibration wave amplitude at the work tool (tip) 32, which may be an ultrasonic dental scalar tip. The solenoid 19 or other suitable flow controller for metering the flow rate of fluid may do so at a rate proportional to the output amplitude of the vibrational wave at the work tool (tip) 32, wherein the proportionality may be linear or non-linear.

[0067] It will be understood that various modifications may be made to the aspects and features disclosed hereinabove. Therefore, the above description should not be construed as limiting but merely as exemplifications of various aspects and features.