DEVICE FOR GENERATING VIBRATIONS, GROUND COMPACTION MACHINE, AND METHOD OF OPERATING

Abstract

The present invention relates to a device for generating vibrations for a ground compaction machine, in particular a self-propelled ground compaction roller, comprising a first imbalance mass and a second imbalance mass, each of which is rotatably mounted, a first hydraulic motor configured to set the first imbalance mass into rotation, a planetary gear connected to the first hydraulic motor and via which the second imbalance mass can be driven, a second hydraulic motor which is also connected to the planetary gear and is configured to change the transmission ratio from the first hydraulic motor to the second imbalance mass via the planetary gear, wherein a third hydraulic motor is provided which is also connected to the planetary gear and is also configured to change the transmission ratio from the first hydraulic motor to the second imbalance mass via the planetary gear. Moreover, the present invention relates to a ground compaction machine and a method for operating the device and the ground compaction machine, respectively.

Claims

1. A device for generating vibrations for a ground compaction machine, comprising: a first imbalance mass and a second imbalance mass, each of which is rotatably mounted; a first hydraulic motor configured to set the first imbalance mass into rotation; a planetary gear which is connected to the first hydraulic motor and via which the second imbalance mass is driven; a second hydraulic motor which is also connected to the planetary gear and configured to change the transmission ratio from the first hydraulic motor to the second imbalance mass via the planetary gear, wherein a third hydraulic motor is provided which is also connected to the planetary gear and is also configured to change the transmission ratio from the first hydraulic motor to the second imbalance mass via the planetary gear.

2. The device for generating vibrations according to claim 1, wherein the first hydraulic motor drives the first imbalance mass via an output shaft passing through the planetary gear.

3. The device for generating vibrations according to claim 1, wherein first planet wheels of the planetary gear are configured to be drivable by the first hydraulic motor and a first ring wheel is configured to be drivable by the second hydraulic motor, wherein the first ring wheel meshes with the first planet wheels, and wherein the second imbalance mass is drivable via a sun wheel of the planetary gear meshing with the first planet wheels.

4. The device for generating vibrations according to claim 3, wherein the sun wheel of the planetary gear meshes with both the first planet wheels and second planet wheels, wherein the first planet wheels mesh only with the first ring wheel and the second planet wheels mesh only with a second ring wheel, and wherein the second ring wheel is configured to be drivable by the third hydraulic motor.

5. The device for generating vibrations according to claim 4, wherein the second imbalance mass is drivable via the second planet wheels meshing with the sun wheel.

6. The device for generating vibrations according to claim 2, wherein the second hydraulic motor and/or the third hydraulic motor is an orbital motor.

7. The device for generating vibrations according to claim 1, wherein the second hydraulic motor and/or the third hydraulic motor comprises a brake.

8. A ground compaction machine having at least one device for generating vibrations according to claim 1.

9. The ground compaction machine according to claim 8, wherein the around compaction machine comprises two devices for generating vibrations according to claim 1, which are configured to rotate in opposite directions.

10. A method for operating a device for generating vibrations according to claim 1, comprising the steps of: driving a first imbalance mass by a first hydraulic motor, driving a second imbalance mass by the first hydraulic motor via a planetary gear, adjusting the transmission ratio of the planetary gear between the first hydraulic motor and the second imbalance mass by a second hydraulic motor connected to the planetary gear, and adjusting the transmission ratio of the planetary gear between the first hydraulic motor and the second imbalance mass by a third hydraulic motor connected to the planetary gear.

11. The method for operating a ground compaction machine comprising two devices for generating vibrations according to claim 1, which are configured to rotate in opposite directions, wherein the two devices for generating vibrations are each operated using a method comprising the steps of: driving a first imbalance mass by a first hydraulic motor, driving a second imbalance mass by the first hydraulic motor via a planetary gear, adjusting the transmission ratio of the planetary gear between the first hydraulic motor and the second imbalance mass bv a second hydraulic motor connected to the planetary gear, and adjusting the transmission ratio of the planetary gear between the first hydraulic motor and the second imbalance mass bv a third hydraulic motor connected to the planetary gear.

12. The device for generating vibrations according to claim 1, wherein the ground compaction machine comprises a self-propelled compaction roller.

13. The ground compaction machine according to claim 8, wherein the ground compaction machine comprises a self-propelled compaction roller.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be explained in more detail below by reference to the embodiment examples shown in the figures. In the schematic figures:

[0014] FIG. 1 is a side view of a tandem roller;

[0015] FIG. 2 is a side view of a single-drum roller;

[0016] FIG. 3 shows a device for generating vibrations;

[0017] FIG. 4 is a flowchart of a method for operating a device for generating vibrations; and

[0018] FIG. 5 is a flowchart of a method for operating a ground compaction machine.

[0019] Like parts or functionally like parts are designated by like reference numerals in the figures. Recurring parts are not designated separately in each figure.

DETAILED DESCRIPTION OF THE INVENTION

[0020] FIGS. 1 and 2 show ground compaction machines 1. In the case of FIG. 1, the roller is a pivot-steered tandem roller, while FIG. 2 shows an articulated-steered single-drum roller. The ground compaction machines 1 include an operator platform 2 and a machine frame 3. In addition, the self-propelled ground compaction machines 1 comprise a drive motor 4 that, among other things, drives the traveling mechanism of the ground compaction machines 1. In the case of the tandem roller shown in FIG. 1, said traveling mechanism comprises a front and a rear compaction drum 5. The single-drum roller according to FIG. 2 has only a front compaction drum 5 and also includes a set of wheels 6 at the rear of the machine. In operation, the ground compaction machines 1 move over the ground 8 in or against the working direction a, compacting the subsoil.

[0021] FIG. 3 shows a device for generating vibrations 7, comprising a drive train with a planetary gear 13 and a vibration exciter 24 with a first imbalance mass 25 and a second imbalance mass 26. The rotation axes of the two imbalance masses 25, 26 are superimposed so that the imbalance masses 25, 26 rotate on concentric circles. In particular, two such devices for generating vibrations 7 are arranged in each of the compaction drums 5 of the ground compaction machines 1. The device for generating vibrations 7 comprises a first hydraulic motor 9, which drives an output shaft 14. The output shaft 14 is guided through a planetary gear 13 and drives a first imbalance mass 25, which is set into rotation via the output shaft 14. The rotational speed of the first imbalance mass 25 therefore corresponds to the rotational speed of the first hydraulic motor 9. Moreover, the drive power of the first hydraulic motor 9 is also transmitted, via the output shaft 14 and a drive web 16 connected to the output shaft 14, to a set of first planet wheels 17 of the planetary gear 13. The first planet wheels 17 mesh with both a sun wheel 18 and a first ring wheel 19 of the planetary gear 13. The first ring wheel 19 is in turn connected to a second hydraulic motor 10 so that the first ring wheel 19 can be driven by the second hydraulic motor 10. As is usual with summation gears, it is therefore possible to continuously regulate the proportion of the drive power transmitted from the first planet wheels 17 to the sun wheel 18 via the second hydraulic motor 10 by driving or locking the first ring wheel 19. For example, all the power coming from the first planet wheels 17 is transmitted to the sun wheel 18 when the ring wheel 19 is locked by the second hydraulic motor 10. Depending on how fast the second hydraulic motor 10 drives the first ring wheel 19, this power can be continuously adjusted down to zero.

[0022] Functionally and spatially separate from the first planet wheels 17, the sun wheel 18 also meshes with a set of second planet wheels 22. These second planet wheels 22 also mesh with a second ring wheel 20 of the planetary gear 13. The second ring wheel 20 is in turn connected to and can be driven by a third hydraulic motor 11. In this way, the drive power coming from the sun wheel 18, which is available via the second planet wheels 22, can be continuously regulated. For example, if the third hydraulic motor 11 locks the second ring wheel 20, all of the power coming from the sun wheel 18 is transferred to and available at the second planet wheels 22. The second planet wheels 22 are connected to an output web 23, which is used to set the second imbalance mass 26 into rotation. Thus, the second imbalance mass 26 is also driven by the first hydraulic motor 9 via the drive path through the planetary gear 13 described above.

[0023] To enable precise adjustment of the phase position of the imbalance masses 25, 26, the second hydraulic motor 10 and/or the third hydraulic motor 11 are designed as orbital motors and are each equipped with a brake 12. In this way, even small adjustments for precise control can be realized. The brakes 12 can also be used to lock the hydraulic motors 10, 11, thereby arresting the ring wheels 19, 20. In order to simultaneously enable a compact design and ensure that the two ring wheels 19, 20 are configured to rotate independently of each other, the two ring wheels 19, 20 are connected to each other via bearings 21, in particular ball bearings.

[0024] In order to be able to uncouple individual components of the device for generating vibrations 7, couplings 15 are provided at various points between the first hydraulic motor 9 and the vibration exciter 24. For example, a coupling 15 is located on the output side directly downstream of the first hydraulic motor 9. Thus, when this coupling 15 is uncoupled, both the first imbalance mass 25 and the planetary gear 13, and thus the second imbalance mass 26, are uncoupled from the drive by the first hydraulic motor 9. Moreover, another coupling 15 is located on the output shaft 14 downstream of the connection to the drive web 16, which supplies power from the first hydraulic motor 9 to the planetary gear 13. Disconnecting this coupling 15 therefore only disconnects the first imbalance mass 25 from the drive. Further couplings 15 are provided on the output web 23, connecting the second planet wheels 22 to the second imbalance mass 26. The second imbalance mass 26 can therefore be uncoupled via these couplings 15.

[0025] The vibration exciter 24 is configured such that the two imbalance masses 25, 26 rotate about the same rotation axis. In particular, both imbalance masses 25, 26 of a device for generating vibrations rotate in the same direction. In this configuration, the second imbalance mass 26 is designed as a housing with a cavity in which the first imbalance mass 25 is accommodated. The output shaft 14 of the first hydraulic motor 9 is thus guided into the cavity of the second imbalance mass 26 and supported with respect to the second imbalance mass 26 by bearings 21, in particular ball bearings, so that the second imbalance mass 26 can move independently of the output shaft 14. The output shaft 14 drives the first imbalance mass 24 within the second imbalance mass 26.

[0026] Overall, the phase position of the imbalance masses 25, 26 can be accomplished by temporarily adjusting the transmission ratio of the planetary gear 13 by the second hydraulic motor 10 or the third hydraulic motor 11. In this way, the imbalance masses 25, 26 are rotated relative to each other. By adjusting the phase position of the imbalance masses 25 and 26 rotating in the same direction, the resulting amplitude of the vibration can thus be continuously adjusted from zero to its maximum value. By adjusting the rotational speed of the first hydraulic motor 9, the overall exciter frequency of the vibration exciter 24 can be adjusted. If two devices for generating vibrations 7 are used simultaneously in a compaction drum 5, and in such a way that the imbalance masses 25, 26 of one device rotate in the opposite direction to that of the other device, a directional vibration can also be achieved in this way. In this case, those parts of the respective individual vibrations that do not point in the same direction cancel each other out. In this way, by using two devices for generating vibrations 7, the arrangement according to the present invention can represent a directional vibrator whose direction, amplitude and vibration frequency can each be adjusted continuously from zero to the maximum value.

[0027] FIG. 4 shows a flowchart of the method 27 for operating a device for generating vibrations 7. The method comprises the steps of: driving 28 the first imbalance mass 25 by the first hydraulic motor 9, driving 29 the second imbalance mass 26 by the first hydraulic motor 9 via the planetary gear 13, adjusting 30 the transmission ratio of the planetary gear 13 between the first hydraulic motor 9 and the second imbalance mass 26 by the second hydraulic motor 10 connected to the planetary gear 13, and adjusting 31 the transmission ratio of the planetary gear 13 between the first hydraulic motor 9 and the second imbalance mass 26 by a third hydraulic motor 11 connected to the planetary gear 13. In particular, these steps may also be performed simultaneously. FIG. 5 shows a method 32 for operating a ground compaction machine 1 with two devices for generating vibrations 7. Each of the two devices for generating vibrations 7 is operated using a method 27 according to FIG. 4. For the second device for generating vibrations 7, the method is designated with 27′. It will be understood that the two devices for generating vibrations 7 are also operated simultaneously in method 32.