APPARATUS AND METHOD FOR HEAT RECOVERY FROM A LIQUID MEDIUM
20220128244 · 2022-04-28
Inventors
Cpc classification
F28F27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/56
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B30/18
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24D17/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D2200/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/0012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to an apparatus (1) and a method for recovering heat from a liquid medium (G), comprising: a heat exchanger (2) having at least two heat exchanger cells (3.1, 3.2, 3.3, 3.4), which are thermally separate from each other, for receiving the liquid medium (G), wherein each of the heat exchanger cells (3.1, 3.2, 3.3, 3.4) has a temperature sensor for determining a temperature of the liquid medium (G) located therein, at least one pipeline (4, 4.1) for conducting drinking water and/or heating water, which pipeline extends through at least one of the heat exchanger cells (3.1, 3.2, 3.3, 3.4), a supply line (6), in which the liquid medium (G) is conducted, a number of controllable flaps (15.1, 15.2, 15.3, 15.4, 15.5), by means of which the liquid medium (G) can be selectively fed from the supply line (6) to the heat exchanger cells (3.1, 3.2, 3.3, 3.4), at least one temperature sensor for measuring a temperature of the liquid medium (G) in the supply line (6), wherein the flaps (15.1, 15.2, 15.3, 15.4, 15.5) are controlled in an open-loop and/or closed-loop manner such that the liquid medium (G) is supplied from the supply line (6) to the heat exchanger cell (3.1, 3.2, 3.3, 3.4) that has a current temperature which is the least colder than the gray water (G) in the supply line (6).
Claims
1. A device for recovering heat from a liquid medium, comprising: a heat exchanger having at least two at least partially thermally separate heat exchanger cells for accommodating the liquid medium, wherein each of the heat exchanger cells comprises a temperature sensor for determining a temperature of the liquid medium situated therein, at least one pipeline for carrying one of drinking water and heating water, the at least one pipeline passing through at least one of the heat exchanger cells, a supply line, in which the liquid medium is carried, a distributor device, by means of which the liquid medium can be selectively supplied to the heat exchanger cells from the supply line, at least one temperature sensor for measuring a temperature of the liquid medium in the supply line, wherein the distributor device is controllable in at least one of an open loop and a closed loop manner such that the liquid medium from the supply line is supplied to the heat exchanger cell whose current temperature is the least colder than that of the liquid medium in the supply line.
2. The device as claimed in claim 1, wherein each of the heat exchanger cells is connected to at least one adjacent one of the heat exchanger cells via at least one of a cell connector and a structure restraining the flow of the liquid medium in each case in order to supply the liquid medium to the at least one adjacent one of the heat exchanger cells.
3. The device according to claim 1, wherein the heat exchanger cells are arranged one upon the other.
4. The device according to claim 1, wherein the pipeline is formed as a tube spiral at least within the heat exchanger cells passed.
5. The device according to claim 1, wherein downstream of the heat exchanger the pipeline comprises a closure valve, electronically controllable in at least one of an open loop and closed loop manner, by means of which a flow velocity is controllable.
6. The device as claimed in claim 5, wherein, upstream of the closure valve in the pipeline, a pressure gauge is provided, by means of which a pressure drop is detectable.
7. The device according to claim 1, wherein a bypass for the liquid medium is provided, wherein the liquid medium is conductible into a sewage system through the bypass bypassing the heat exchanger, if the temperature of the liquid medium in the supply line is lower than each of the currently existing temperatures of the liquid medium in the heat exchanger cells.
8. The device according to claim 1, wherein the pipelines are formed from portions which, after passing through one of the heat exchanger cells, terminate at the top side thereof and are connected to a removable lid of the respective heat exchanger cell.
9. The device according to claim 1, wherein at least one of the heat exchanger and the tube spirals are/is one of formed from a plastic material and comprising plastic surfaces for contact with the liquid medium.
10. The device according to claim 1, wherein the distributor device comprises a number of controllable flaps.
11. The device according to claim 1, wherein the cell connector respectively comprises at least one of a further controllable flap and a siphon, collecting the liquid medium at an outlet, in particular, at a bottom of the respective upper one of the interconnected heat exchanger cells, then conducts the liquid medium at least up to the height of an upper edge of the respective upper one of the interconnected heat exchanger cells and finally into the respective lower one of the interconnected heat exchanger cells.
12. The device according to claim 11, wherein a vent valve is provided at a high point of the syphon.
13. The device according to claim 11, wherein the siphon is run up to the height of a top edge of the top one of the heat exchanger cells.
14. The device according to claim 1, wherein a further pipeline is provided as the return of a heating system, passing through the heat exchanger cells from the bottom upward, wherein between the heat exchanger cells and above the top heat exchanger cell, the pipeline is respectively connected via connection tubes to a feed line, wherein controllable flaps are provided in the connection tubes by means of which a predetermined supply temperature is adjustable in the feed line.
15. A method for operating a device for recovering heat from a liquid medium, the device comprising: a heat exchanger having at least two at least partially thermally separate heat exchanger cells for accommodating the liquid medium, wherein each of the heat exchanger cells comprises a temperature sensor for determining a temperature of the liquid medium situated therein, at least one pipeline for carrying one of drinking water and heating water, the at least one pipeline passing through at least one of the heat exchanger cells, a supply line, in which the liquid medium is carried, a distributor device, by means of which the liquid medium can be selectively supplied to the heat exchanger cells from the supply line, at least one temperature sensor for measuring a temperature of the liquid medium in the supply line, the method comprising controlling the distributor device in at least one of an open loop and a closed loop manner such that the liquid medium from the supply line is supplied to the heat exchanger cell whose current temperature is the least colder than that of the gray-water in the supply line.
16. The method of claim 15, wherein the heat exchanger cells are arranged on top of one another, wherein the coldest liquid medium is stored in the bottom heat exchanger cell and the hottest liquid medium is stored in the topmost heat exchanger cell.
17. The method of claim 16, wherein each of the heat exchanger cells is connected to at least one adjacent one of the heat exchanger cells via a cell connector with-in each case a further controllable flap in order to supply the liquid medium to the at least one of the adjacent heat exchanger cells, wherein, if a heat exchanger cell to be filled is already filled with liquid medium, the further flap thereof in the cell connector is initially opened to provide the necessary space and to conduct the existing liquid medium into one of the subjacent heat exchanger cell and a sewage system.
18. The method as claimed in claim 15, wherein gray water is used as the liquid medium.
19. The method as claimed in claim 15, wherein the one of drinking water and heating water is conducted through the pipeline from the bottom upward through the heat exchanger.
20. The device according to claim 1, wherein the distributor device comprises: an outer tube, at which branches to the individual heat exchanger cells are provided, an inner tube arranged within the outer tube and rotatable by means of a drive, wherein an outer diameter of the inner tube at least approximately corresponds to an inner diameter of the outer tube, wherein the inner tube comprises a respective aperture to each branch at the same level in the longitudinal direction, which, by rotating the inner tube, can be set to an angular position in which it aligns with the respective branch, such that in each rotational position of the inner tube at most one of the apertures is aligned with the associated branch.
Description
[0038] Embodiments of the invention are described below with reference to drawings in more detail.
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047] Corresponding parts are identified by the same reference numerals in all figures.
[0048]
[0049] The device 1 is suitable for heating drinking water and optionally a hot water heating system, in particular a low temperature heating system, through the use of gray water in a heat exchanger 2. The heat exchanger 2 comprises several heat zones that are thermally separated from one another, i.e. several heat exchanger cells 3.1, 3.2, 3.3, 3.4 connected to one another in the form of tanks. In the present embodiment there are four heat exchanger cells 3.1, 3.2, 3.3, 3.4 provided. The heat exchanger cells 3.1, 3.2, 3.3, 3.4 are traversed by at least one pipeline 4, in particular a tube spiral 4, for example at least two tube spirals 4, 4.1 or a double spiral. The pipeline 4 carries drinking water or heating water of a hot water heating system or low temperature heating system. In the case of two tube spirals 4, 4.1, one of the tube spirals 4 carries drinking water and the other one carries heating water. The tube spirals 4, 4.1 run through one or more of the heat exchanger cells 3.1, 3.2, 3.3, 3.4, for example also all heat exchanger cells 3.1, 3.2, 3.3, 3.4. The device 1 is connected to a gray water supply line 6, which carries gray water G that occurs in a building or a system. A first branch 7.1 comprises a temperature sensor for determining a temperature of the gray water and a controllable flap 15.1 by which the gray water is either fed to a gray water collector 9 of the device 1 if a predetermined first temperature is exceeded or reached, or through a bypass 8 bypassing the device 1 if the temperature falls below the predetermined first temperature.
[0050] In the gray water collector 9, the gray water G first passes a coarse filter 5 in which it is cleaned. Downstream of the coarse filter 5, the gray water collector has a number of branches 7.2 to 7.4, for example a second branch 7.2, a third branch 7.3 and a fourth branch 7.4. The second branch 7.2 comprises a temperature sensor for determining a temperature of the gray water G and a controllable flap 15.2 by which the gray water G is fed, in particular exclusively fed, to the heat exchanger cell 3.1 if a predetermined second temperature is exceeded or reached. In an embodiment, if the temperature falls below the predetermined second temperature, no gray water G is supplied to the heat exchanger cell 3.1. The third branch 7.3 includes a temperature sensor for determination of a temperature of the gray water G and a controllable flap 15.3 by which the gray water G is fed, in particular exclusively fed, to the heat exchanger cell 3.2 if a predetermined third temperature is exceeded or reached. In an embodiment, if the temperature falls below the predetermined third temperature, no gray water G is supplied to the heat exchanger cell 3.2. The fourth branch 7.4 includes a temperature sensor for determination of a temperature of the gray water G and a controllable flap 15.4 by which the gray water G is fed, in particular exclusively fed, to the heat exchanger cell 3.3 if a predetermined fourth temperature is exceeded or reached. In an embodiment, if the temperature falls below the predetermined fourth temperature, no gray water G is supplied to the heat exchanger cell 3.3. If the flaps 15.2, 15.3, 15.4 of the second to fourth branches 7.2, 7.3, 7.4 are closed, the gray water G may be fed to the heat exchanger cell 3.4. In the supply line to the heat exchanger cell 3.4, a further controllable flap 15.5 may be provided by which the gray water G is fed, in particular exclusively fed to the heat exchanger cell 3.3 if a predetermined fifth temperature is exceeded or reached, and which is otherwise closed. In particular, the flaps 15.2, 15.3, 15.4, 15.5 of the second to fourth branches 7.2, 7.3, 7.4 and in the feed line to the heat exchanger cell 3.4 may be controlled so that none or only one of the flaps 15.2, 15.3, 15.4, 15.5 is respectively open. In an embodiment, the second predetermined temperature is higher than the third predetermined temperature and this is higher than the fourth predetermined temperature. The heat exchanger cells 3.1 to 3.4 may in particular be arranged one above the other in such a way that the temperature of the gray water G in the heat exchanger 2 decreases from top to bottom by this relation.
[0051] Instead of a respective temperature sensor for each branch 7.2, 7.3, 7.4, only one temperature sensor may likewise be provided in the gray water collector 9, by means of which the flaps 15.2, 15.3, 15.4, 15.5 of the branches 7.2, 7.3, 7.4 and in the feed line to the heat exchanger cell 3.4 are controlled. Likewise, only one temperature sensor may be provided in the first branch 7.1 or upstream in front of it by means of which the flaps 15.2, 15.3, 15.4, 15.5 of the branches 7.1, 7.2, 7.3, 7.4 and in the feed line to the heat exchanger cell 3.4 are controlled. In an embodiment, the flaps 15.2, 15.3, 15.4, 15.5 are electronically controlled, for example by means of a control part (not shown). A control part may be designed so that the temperature of the gray water G occurring in the gray water collector 9 is compared with the temperatures in the heat exchanger cells 3.1 to 3.4 and the gray water G from the gray water collector 9 is fed to that heat exchanger cell 3.1 to 3.4 whose current temperature is the least colder than that of the gray water G in the gray water collector 9. For this purpose, each of the heat exchanger cells 3.1 to 3.4 may be equipped with a temperature sensor.
[0052] Each of the heat exchanger cells 3.1, 3.2, 3.3, 3.4 may be connected to one or each adjacent one of the heat exchanger cells 3.1, 3.2, 3.3, 3.4 via cell connectors 13, each with a further controllable flap. In particular, the coldest gray water G is stored in the lowest heat exchanger cell 3.4 and the hottest gray water G in the uppermost heat exchanger cell 3.1. Each of the heat exchanger cells 3.1, 3.2, 3.3, 3.4 may have a gradient in the direction of the cell connector 13 to the respective subjacent heat exchanger cell 3.1, 3.2, 3.3, 3.4 or to the sewage system 10.
[0053] Each of the heat exchanger cells 3.1, 3.2, 3.3, 3.4 may have a float for determining a liquid level, for example, to open the further controllable flap to one of the adjacent heat exchanger cells 3.1, 3.2, 3.3, 3.4 or to a waste water system 10 if the liquid medium G is fed into one of the heat exchanger cells 3.1, 3.2, 3.3, 3.4. The control part may also detect the liquid level in the heat exchanger cells 3.1, 3.2, 3.3, 3.4 via the respective floats. If the fluid level in one of the heat exchanger cells 3.1, 3.2, 3.3, 3.4 increases in spite of closed flaps 15.2, 15.3, 15.4, 15.5, it can be concluded that there is a leak in the pipeline 4, 4.1.
[0054] There may be several pipelines provided, in particular in the form of respective tube spirals 4, 4.1, for example two, three or more tube spirals. The drinking water and/or heating water is passed through the tube spiral 4, for example from bottom to top.
[0055] After passing through the entire heat exchanger 2 or a part thereof, a flow rate may be regulated and the flow may be stopped by an electronically controllable shut-off valve in the drinking water line and/or heating water line. The preheated drinking water may then be fed into a buffer store (not shown), which may be heated to a desired final temperature by one or more heating devices.
[0056] In an embodiment, a tube spiral 4.2 in the lowermost heat exchanger cell 3.4 may be used for a heat pump, which largely or completely removes the energy of the water and optionally heats the buffer store with it.
[0057] The object of the device 1 is to recover heat from occurring gray water G for heating drinking water and, if applicable, of heating water, especially for a low-temperature heating system, for example underfloor heating. The prerequisite for this is the exact separation of the wastewater into black water and gray water by a two-pipe sewer system. Gray water is understood as meaning wastewater without faeces, while black water may contain faeces. The temperature of the accumulating gray water G is measured by at least one temperature sensor and compared with the existing temperatures of the gray water G in the various heat exchanger cells 3.1 to 3.4 of the heat exchanger 2. If the temperature of the accumulating gray water G is lower than each of the currently existing temperatures of the gray water G in the various heat exchanger cells 3.1 to 3.4, the gray water is passed through the bypass 8 into a sewage system 10.
[0058] However, if the temperature of the gray water G is greater than or equal to the lowest temperature in one of the heat exchanger cells 3.1 to 3.4, the gray water G passes through the coarse filter 5 and is then passed through the flaps 15.2, 15.3, 15.4, 15.5 into one of the heat exchanger cells 3.1 to 3.4. Herein, the initially measured temperature of the gray water G to be fed in is used to decide about the heat exchanger cell 3.1 to 3.4 to which it is directed. If the heat exchanger cell in question 3.1 to 3.4 is already filled with gray water G, the further flap in the cell connector 13 may first be opened in order to create the necessary space and to transfer the existing gray water G into the heat exchanger cell 3.1 to 3.4 below or into the sewer system 10.
[0059] The tube spirals 4 are separated from the contents of the heat exchanger cells 3.1 to 3.4. Each of the heat exchanger cells 3.1 to 3.4 has a feed opening, for example a lateral feed opening through which the gray water G is fed. Through the cell connectors 13 with the further controllable flaps between the heat exchanger cells 3.1 to 3.4, for example in the center of the heat exchanger cells 3.1 to 3.4, the gray water G may be transferred electronically controlled from one of the heat exchanger cells 3.1 to 3.4 into a heat exchanger cell 3.1 to 3.4 below or into the sewage system 10.
[0060] The spiral tubes 4, 4.1, 4.2, which pass through the heat exchanger cells 3.1 to 3.4, may begin and/or end at an upper side of the respective heat exchanger cell 3.1 to 3.4 and be connected to a respective removable cover 14.
[0061] The joined heat exchanger cells 3.1, 3.2, 3.3, 3.4 may be isolated by insulating materials.
[0062] An installation location of the device 1 is preferably selected in a building or outside such that the gray water G can flow through the device 1 due to a gradient unhindered so that pumps may be dispensed with.
[0063] Outside a building, the heat exchanger 2 may be arranged in a thermally insulated manner in an underground tank. In this way, the device 1 is also suitable for buildings without a basement or with little space.
[0064] The heat exchanger 2 and/or the tube spirals 4 may be made of plastic. In this way, the device 1 is better suited for aggressive liquids in the gray water G. The heat exchanger 2 and/or the pipeline 4 may also comprise metal, for example stainless steel. In particular, the pipeline 4 may be formed for example from metal, in particular stainless steel, and coated with plastic on an outside and/or an inside.
[0065] The device 1 may be used without significant changes for the use of waste heat from cooling systems. Herein, the waste heat from the cooling system is absorbed by means of a cooling liquid, for example water, and fed into the heat exchanger 2 instead of the gray water G. In this case, the temperatures may be over 40° C. on average and can therefore also be used for domestic hot water heating and heating systems, in particular low-temperature heating systems. Herein, the water that absorbs and gives off the waste heat is kept in a cycle and is not contaminated, so that maintenance effort as a result of pollution and the connection to the sewage network can be dispensed with.
[0066] The device 1 allows for using a large proportion of the energy in the gray water or cooling water. This enables a considerable reduction in energy costs.
[0067] The device 1 may be combined with various heating systems. In combination with a heat pump system with earth drilling, for example, cost savings of around 85% are possible.
[0068] The device 1 causes only low operating costs, since hardly any electricity is needed for operation because there are no pumps.
[0069] The device 1 is a regenerative system and is therefore a renewable system and meets modern requirements of the Energy Saving Ordinance. This enables cost savings in the envelope of buildings. For example, less insulation and no triple glazing may be required because the device 1 saves so much energy that these measures are no longer absolutely necessary.
[0070] Thanks to the energy recovery, the device can pay for itself in a reasonable amount of time.
[0071] The method described represents a new type of cooling, i.e. the removal of waste heat from cooling systems and simultaneous use of the energy stored therein.
[0072] In one embodiment, instead of the gray water G, another heated liquid, for example cooling liquid from a cooling system, a power plant or an industrial system, may be used.
[0073] In an embodiment, a tube spiral 4 for drinking water may be run through all heat exchanger cells 3.1, 3.2, 3.3, 3.4 from bottom to top. In the lowermost heat exchanger cell 3.4, a tube spiral 4 may be provided for generating heat for a heat pump. In the heat exchanger cells 3.1, 3.2, 3.3 above, a tube spiral 4 for generating heat for a heating system, in particular a low-temperature heating system, for example underfloor heating or for raising the return temperature, may be provided.
[0074] For the low-temperature heating system, a further pipeline 4.1 may be provided, which runs through the heat exchanger cells 3.1, 3.2, 3.3, 3.4 from bottom to top as a return. Between the heat exchanger cells 3.1, 3.2, 3.3, 3.4 and above the uppermost heat exchanger cell 3.1, the pipeline 4.1 is connected to a feed line 11 via respective connecting pipes 12. Electronically controlled flaps may be provided in the connecting pipes 12, by means of which a predetermined flow temperature can be set in the flow line 11. The flaps in the connecting pipes 12 may also be controlled by the control part in an open loop and/or closed loop manner
[0075] In an exemplary embodiment, the predetermined temperature for the uppermost heat exchanger cell 3.1 may be 40° C., for the heat exchanger cell 3.2 below 35° C., for the heat exchanger cell 3.3 below 30° C. and for the lowest heat exchanger cell 3.4 20° C.
[0076]
[0077]
[0078]
[0079] There may be more or less connected heat exchanger cells 3.1 to 3.4 be provided than shown in
[0080] In the embodiments of
[0081]
[0082] To rotate the inner tube 22, an electric servomotor 24 may be provided, which is controlled based on the temperature of the gray water G in the gray water collector 9 and in the individual heat exchanger cells 3.1, 3.2, 3.3, 3.4 to open the respective branch 7.1, 7.2, 7.3, 7.4.
[0083] In further embodiments, the gray water G may be guided in the pipeline 4, in particular in a tube spiral 4.1. This enables an inverse use, the pipeline 4 being connected to the branches 7.1, 7.2, 7.3, 7.4 and the medium to be heated being present in the container of the heat exchanger cell 3.1, 3.2, 3.3, 3.4. The pipeline 4 may be designed in such a way that it occupies an arbitrarily large proportion of the volume of the respective heat exchanger cell 3.1, 3.2, 3.3, 3.4, for example up to half the volume of the heat exchanger cell 3.1, 3.2, 3.3, 3.4 or beyond.
LIST OF REFERENCES
[0084] 1 device
[0085] 2 heat exchanger
[0086] 3.1, 3.2, 3.3, 3.4 heat exchanger cell
[0087] 4, 4.1, 4.2 pipeline, tube spiral
[0088] 5 coarse filter
[0089] 6 supply line, gray water supply line
[0090] 7.1 first branch
[0091] 7.2 second branch
[0092] 7.3 third branch
[0093] 7.4 fourth branch
[0094] 8 bypass
[0095] 9 gray water collector
[0096] 10 sewage system
[0097] 11 feed line
[0098] 12 connection tube
[0099] 13 cell connector
[0100] 14 lid
[0101] 15.1 to 15.5 flap
[0102] 16.1 to 16.3 syphon
[0103] 17.1 to 17.3 vent valve
[0104] 18 floor drain
[0105] 19 restraining structure
[0106] 20 distributor device
[0107] 21 outer tube
[0108] 22 inner tube
[0109] 23.1 to 23.4 aperture
[0110] 24 servomotor
[0111] G gray-water, liquid medium