BOX DIVIDER SYSTEM
20220127039 · 2022-04-28
Inventors
- Youfang Xu (Shenzhen City, CN)
- Jensen Tuen (Fanling, HK)
- Daniel Perella (Mentor, OH, US)
- Benjamin Hietanen (Hudson, OH, US)
- Ashlee Hietanen (Hudson, OH, US)
- Zhenghong Li (Shenzhen City, CN)
- Ziyu Duan (Shenzhen City, CN)
Cpc classification
B65D5/48046
PERFORMING OPERATIONS; TRANSPORTING
B31D5/0013
PERFORMING OPERATIONS; TRANSPORTING
B65D25/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31D5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to compartment system for storing and organizing various items and objects. The compartment system includes an exemplary divider which fits within pre-existing boxes and separates the same into various storage compartments. The divider is generally made of one or more sidewalls, one or more transverse divider walls, and optionally one or more axial divider walls. Methods of forming the exemplary dividers are also disclosed.
Claims
1-13. (canceled)
14. A compartment system including a box or container, and a divider, said divider configured to fit within an interior area of said box or container so as to form a plurality of compartments in said interior area of said box or container; said divider includes first and second sidewalls, and a first transverse divider wall that is connected to said first and second sidewalls; each of said first and second sidewalls includes a body having a first slot formed on an upper edge of said body of each of said first and second sidewalls; said body of each of said first and second sidewalls having a front and back face; said first slot on said body of each of said first and second sidewalls spaced from an end of said body of said first and second sidewalls; said first slot on said body of each of said first and second sidewalls formed in said front and back faces of said body; said first transverse divider wall includes a body having first and second male flanges; said body of said first transverse divider wall having a front and back face; each of said first and second male flanges formed on an upper portion of said body of said first transverse divider wall; said first male flange includes a first extension portion and a first flange extension; a first side of said first extension portion connected to a first side of said body of said first transverse divider wall when said divider is fully assembled; said first flange extension connected to a second side of said first extension portion; said second male flange includes a second extension portion and a second flange extension; a first side of said second extension portion connected to a second side of said body of said first transverse divider wall; said second flange extension connected to a second side of said second extension portion; said first extension portion of said first male flange positioned in and fully extending through said first slot of body of said first sidewall when said divider is fully assembled; said first flange extension at least partially overlying a portion of said back face of said body of said first sidewall when said divider is fully assembled; second extension portion of said second male flange positioned in and fully extending through said first slot of body of said second sidewall when said divider is fully assembled; said second flange extension at least partially overlying a portion of said back face of said body of said second sidewall when said divider is fully assembled; said first flange extension is bendable from a position wherein said first extension flange is parallel to said first extension portion to a position wherein said first extension flange at a non-parallel to said first extension portion so as to facilitate in securing said first transverse divider wall to said first sidewall when said divider is fully assembled; said second flange extension is bendable from a position wherein said second extension flange is parallel to said second extension portion to a position wherein said second extension flange at an angle non-parallel to said second extension portion so as to facilitate in securing said second transverse divider wall to said second sidewall when said divider is fully assembled.
15. The compartment system as defined in claim 14, wherein said divider further includes a second transverse divider wall, said first and second transverse divider walls having a same size, shape and configuration, said second transverse divider wall connected to said first and second sidewalls.
16. The compartment system as defined in claim 15, wherein said divider further includes a first axial divider wall that is connected to said first and second transverse divider walls, said first axial divider wall having a body that includes a slot and a first tab, said body having a front and back face, said slot spaced from the sidewalls of said body of said first axial divider wall, said slot formed on a lower edge of said body of said first axial divider wall and said slot formed in said front and back faces of said body of said first axial divider wall, said tab formed on an upper edge of said body of said first axial divider wall and extending outwardly from a first side of said body of said first axial divider wall, said slot engaging and receiving a portion of said body of said second transverse divider wall, said tab inserted into a slot in said body of said first transverse divider wall, said slot in said body of said first transverse divider wall spaced from the sidewalls of said body of said first transverse divider wall, said slot formed on an upper edge of said body of said first transverse divider wall.
17. A method of forming a compartment system, comprising: providing a box or container having an interior area; providing a divider that is configured to be inserted into said interior area of said box or container, said divider configured to fit within an interior area of said box or container so as to form a plurality of compartments in said interior area of said box or container; said divider includes first and second sidewalls, and a first transverse divider wall that is connected to said first and second sidewalls; each of said first and second sidewalls includes a body having a first slot formed on an upper edge of said body of each of said first and second sidewalls; said body of each of said first and second sidewalls having a front and back face; said first slot on said body of each of said first and second sidewalls spaced from an end of said body of said first and second sidewalls; said first slot on said body of each of said first and second sidewalls formed in said front and back faces of said body; said first transverse divider wall includes a body having first and second male flanges; said body of said first transverse divider wall having a front and back face; each of said first and second male flanges formed on an upper portion of said body of said first transverse divider wall; said first male flange includes a first extension portion and a first flange extension; a first side of said first extension portion connected to a first side of said body of said first transverse divider wall when said divider is fully assembled; said first flange extension connected to a second side of said first extension portion; said second male flange includes a second extension portion and a second flange extension; a first side of said second extension portion connected to a second side of said body of said first transverse divider wall; said second flange extension connected to a second side of said second extension portion; said first extension portion of said first male flange positioned in and fully extending through said first slot of body of said first sidewall when said divider is fully assembled; said first flange extension at least partially overlying a portion of said back face of said body of said first sidewall when said divider is fully assembled; second extension portion of said second male flange positioned in and fully extending through said first slot of body of said second sidewall when said divider is fully assembled; said second flange extension at least partially overlying a portion of said back face of said body of said second sidewall when said divider is fully assembled; said first flange extension is bendable from a position wherein said first extension flange is parallel to said first extension portion to a position wherein said first extension flange at a non-parallel to said first extension portion so as to facilitate in securing said first transverse divider wall to said first sidewall when said divider is fully assembled; said second flange extension is bendable from a position wherein said second extension flange is parallel to said second extension portion to a position wherein said second extension flange at an angle non-parallel to said second extension portion so as to facilitate in securing said second transverse divider wall to said second sidewall when said divider is fully assembled; and, placing said divider into said interior area of said box or container.
18. The method as defined in claim 17, wherein said divider further includes a second transverse divider wall, said first and second transverse divider walls having a same size, shape and configuration, said second transverse divider wall connected to said first and second sidewalls.
19. The compartment system as defined in claim 18, wherein said divider further includes a first axial divider wall that is connected to said first and second transverse divider walls, said first axial divider wall having a body that includes a slot and a first tab, said body having a front and back face, said slot spaced from the sidewalls of said body of said first axial divider wall, said slot formed on a lower edge of said body of said first axial divider wall and said slot formed in said front and back faces of said body of said first axial divider wall, said tab formed on an upper edge of said body of said first axial divider wall and extending outwardly from a first side of said body of said first axial divider wall, said slot engaging and receiving a portion of said body of said second transverse divider wall, said tab inserted into a slot in said body of said first transverse divider wall, said slot in said body of said first transverse divider wall spaced from the sidewalls of said body of said first transverse divider wall, said slot formed on an upper edge of said body of said first transverse divider wall.
20. A divider that is configured to fit within an interior area of a box or container so as to form a plurality of compartments in an interior area of the box or container; said divider includes first and second sidewalls, and a first transverse divider wall that is connected to said first and second sidewalls; each of said first and second sidewalls includes a body having a first slot formed on an upper edge of said body of each of said first and second sidewalls; said body of each of said first and second sidewalls having a front and back face; said first slot on said body of each of said first and second sidewalls spaced from an end of said body of said first and second sidewalls; said first slot on said body of each of said first and second sidewalls formed in said front and back faces of said body; said first transverse divider wall includes a body having first and second male flanges; said body of said first transverse divider wall having a front and back face; each of said first and second male flanges formed on an upper portion of said body of said first transverse divider wall; said first male flange includes a first extension portion and a first flange extension; a first side of said first extension portion connected to a first side of said body of said first transverse divider wall when said divider is fully assembled; said first flange extension connected to a second side of said first extension portion; said second male flange includes a second extension portion and a second flange extension; a first side of said second extension portion connected to a second side of said body of said first transverse divider wall; said second flange extension connected to a second side of said second extension portion; said first extension portion of said first male flange positioned in and fully extending through said first slot of body of said first sidewall when said divider is fully assembled; said first flange extension at least partially overlying a portion of said back face of said body of said first sidewall when said divider is fully assembled; second extension portion of said second male flange positioned in and fully extending through said first slot of body of said second sidewall when said divider is fully assembled; said second flange extension at least partially overlying a portion of said back face of said body of said second sidewall when said divider is fully assembled; said first flange extension is bendable from a position wherein said first extension flange is parallel to said first extension portion to a position wherein said first extension flange at a non-parallel to said first extension portion so as to facilitate in securing said first transverse divider wall to said first sidewall when said divider is fully assembled; said second flange extension is bendable from a position wherein said second extension flange is parallel to said second extension portion to a position wherein said second extension flange at an angle non-parallel to said second extension portion so as to facilitate in securing said second transverse divider wall to said second sidewall when said divider is fully assembled.
21. The divider as defined in claim 20, wherein said first flange extension lying in a plane that is 80-120° to the plane of said first extension portion when said divider is fully assembled; said second flange extension lying in a plane that is 80-110° to the plane of said second extension portion when said divider is fully assembled.
22. The divider as defined in claim 20, wherein said first slot on said body of each of said first and second sidewalls has a longitudinal length that is no more than 50% a height of said body of said first and second sidewalls.
23. The divider as defined in claim 20, wherein said first transverse divider wall includes a first floor portion connected to a lower edge of said body of said first transverse divider wall; a longitudinal length of said first floor portion is 50-100% of a longitudinal length of said first transverse divider wall; a width of said first floor portion is 50-100% of a width of said first transverse divider wall; said first floor portion lying in a plane that is 80-120° to a plane of said body of said first transverse divider wall when said divider is fully assembled.
24. The divider as defined in claim 23, wherein a longitudinal length of said first floor portion is greater than a longitudinal length of said first extension portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Reference may now be made to the drawings, which illustrate various embodiments that the invention may take in physical form and in certain parts and arrangements of parts wherein:
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DETAILED DESCRIPTION
[0038] A more complete understanding of the articles/devices, processes and components disclosed herein can be obtained by reference to the accompanying drawings. These figures are merely schematic representations based on convenience and the ease of demonstrating the present disclosure, and are, therefore, not intended to indicate relative size and dimensions of the devices or components thereof and/or to define or limit the scope of the exemplary embodiments.
[0039] Although specific terms are used in the following description for the sake of clarity, these terms are intended to refer only to the particular structure of the embodiments selected for illustration in the drawings and are not intended to define or limit the scope of the disclosure. In the drawings and the following description below, it is to be understood that like numeric designations refer to components of like function.
[0040] The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
[0041] As used in the specification and in the claims, the term “comprising” may include the embodiments “consisting of” and “consisting essentially of.” The terms “comprise(s),” “include(s),” “having,” “has,” “can,” “contain(s),” and variants thereof, as used herein, are intended to be open-ended transitional phrases, terms, or words that require the presence of the named ingredients/steps and permit the presence of other ingredients/steps. However, such description should be construed as also describing compositions or processes as “consisting of” and “consisting essentially of” the enumerated ingredients/steps, which allows the presence of only the named ingredients/steps, along with any unavoidable impurities that might result therefrom, and excludes other ingredients/steps.
[0042] Numerical values in the specification and claims of this application should be understood to include numerical values which are the same when reduced to the same number of significant figures and numerical values which differ from the stated value by less than the experimental error of conventional measurement technique of the type described in the present application to determine the value.
[0043] All ranges disclosed herein are inclusive of the recited endpoint and independently combinable (for example, the range of “from 2 grams to 10 grams” is inclusive of the endpoints, 2 grams and 10 grams, and all the intermediate values).
[0044] The terms “about” and “approximately” can be used to include any numerical value that can vary without changing the basic function of that value. When used with a range, “about” and “approximately” also disclose the range defined by the absolute values of the two endpoints, e.g. “about 2 to about 4” also discloses the range “from 2 to 4.” Generally, the terms “about” and “approximately” may refer to plus or minus 10% of the indicated number.
[0045] Percentages of elements should be assumed to be percent by weight of the stated element, unless expressly stated otherwise.
[0046] Referring now to the drawings, wherein the showings are for the purpose of illustrating non-limiting embodiments of the disclosure only and not for the purpose of limiting the same,
[0047] With reference to
[0048] The one or more transverse divider walls 108 are illustrated in
[0049] Additional details of the components which make up the divider 101 can be seen with reference to
[0050] As shown in
[0051] As shown in
[0052] The connecting features or flanges include a flange extension 115 that is connected to the second side of the extension portion 113. As illustrated in
[0053] Prior to the full assembly of the divider, the flange extension 115 can optionally lie in a plane that is parallel or non-parallel to the longitudinal axis of the transverse divider wall. In such an arrangement, the flange extension 115 is configured to be bendable at the connection location of the extension portion 113 so that the flange extension 115 can be bent until the front face of the flange extension is 80-110° (e.g., 90°) to the longitudinal axis of the body 109 of the transverse divider wall 108. Such bending can be facilitated by a groove, scoring, slots, etc. Alternatively, the flange extension 115 can be pre-oriented at an angle of about 85-95° (e.g., 90°) to the longitudinal axis of the body 109 of the transverse divider wall 108.
[0054] As shown in
[0055] Referring now to
[0056] As illustrated in
[0057] Turning to
[0058] With reference to
[0059] Described another way, the first and second sidewalls 102a, 102b each include an outer surface 140 and 144, respectively, and an inner surface 142 and 146, respectively. The area formed between outer surfaces 140, 144 is substantially similar in size to the interior area 126 of the box 124 such that the divider 101 fits entirely therein. The inner surfaces 142, 146 define the interior 104 formed between the first and second sidewalls 102a, 102b.
[0060] The first end transverse divider wall 108a includes a first face 148 which at least partially defines transverse compartment 110a. The remaining portions of transverse compartment 110a are defined by the inner surfaces 142, 146 of the first and second sidewalls 102a, 102b and the box 124. A second face 150 of the first end transverse divider wall 108a at least partially defines the transverse compartment 110b. A first face 152 of the middle transverse divider wall 108b also partially defines transverse compartment 110b, with the remaining portions of transverse compartment 110b being defined by the inner surfaces 142, 146 of the first and second sidewalls 102a, 102b. The middle transverse divider wall 108b further includes a second face 154 which, together with a first face 156 of the second end transverse divider wall 108c, at least partially defines transverse compartment 110c. The remaining portions of transverse compartment 110c are defined by the inner surfaces 142, 146 of the first and second sidewalls 102a, 102b. The second end transverse divider wall 108c also includes a second face 158 which at least partially defines transverse compartment 110d, with the remaining portions of transverse compartment 110d being defined by the inner surfaces 142, 146 of the first and second sidewalls 102a, 102b and the box 124.
[0061] Finally, axial divider wall 116 bisects the second face 150 of the first end transverse divider wall 108a, the first and second faces 152, 154 of the middle transverse divider wall 108b, and the first face 156 of the second end transverse divider wall 108c. The axial divider wall 116 includes a first face 160 and a second face 162. In this regard, bisected compartment 118a is formed by the first face 160 of the axial divider wall 116, the bisected faces 150, 152 of the first end and middle transverse divider walls 108a, 108b, and the inner surface 142 of the first sidewall 102a. Bisected compartment 118b is formed by the second face 162 of the axial divider wall 116, the bisected faces 150, 152 of the first end and middle transverse divider walls 108a, 108b, and the inner surface 146 of the second sidewall 102b. Bisected compartment 118c is formed by the first face 160 of the axial divider wall 116, the bisected faces 154, 156 of the middle and second end transverse divider walls 108b, 108c, and the inner surface 142 of the first sidewall 102a. Bisected compartment 118d is formed by the second face 162 of the axial divider wall 116, the bisected faces 154, 156 of the middle and second end transverse divider walls 108b, 108c, and the inner surface 146 of the second sidewall 102b.
[0062] As illustrated in
[0063] Referring now to
[0064] Compartment system 200 generally includes a divider 201 adapted to fit within a box, such as box 124 illustrated in
[0065] As illustrated in
[0066] Similar to divider 101 described above, the one or more sidewalls 202a, 202b, one or more transverse divider walls 208a, 208b, 208c, and one or more axial divider walls 216 form a total of six (6) interior regions or compartments, including two transverse or large compartments 210a, 210d and four bisected or small compartments 218a, 218b, 218c, and 218d. However, in divider 201, the floor portions 230 and 232 of the first and second end transverse divider walls provide additional strength and support to the bottom of transverse compartments 210a and 210d. Since transverse compartments 210a and 210d are larger than bisected compartments 218a, 218b, 218c, and 218d, it is likely that a user may prefer to store bigger, heavier objects, or a larger number of objects, in the larger transverse compartments. In this regard, the floor portions 230 and 232 are configured to provide the larger transverse compartments 210a and 210d with the additional strength and support needed to accommodate and safely store such bigger, heavier, or larger number of objects.
[0067] Moreover, one or more floor portions, such as floor portions 230, 232, may be desired to provide additional stability to the divider 201. Dividers that are configured to fit within large or oversized boxes, for example, may be more prone to flexing or shifting, compared with smaller dividers and boxes, especially during assembly of the divider itself or when various objects are being placed within a box and divider in the assembled configuration. In this regard, one or more floor portions, such as floor portions 230, 232, are configured to provide the additional stability and support needed for larger dividers and boxes and for the safe storing of various objects therein.
[0068] Furthermore, it should be understood that the location of any exemplary floor portion, such as floor portions 230, 232 described above, is non-limiting. That is, while floor portions 230, 232 are illustrated as being formed on one side of the first and second end transverse divider walls 208a and 208c, such an arrangement is only exemplary and additional floor portions may be formed at additional locations as desired without departing from the scope of the present disclosure. For example, one, some, or all of compartments 210a, 210d, and 218a-218d may be provided with a floor portion formed on any one of transverse divider walls 208a-208c or axial divider wall 216. In this regard, the location of the one or more floor portions may depend on, for example, the divider and box size or the type of objects that are to be stored within the box formed by the divider.
[0069] The compartment systems described herein, including the exemplary dividers, boxes, and lids which make up such compartment systems, can be made from any desired material, the particular material used being non-limiting. For example, the presently disclosed compartment systems and components associated therewith can be made from materials such as paper, cardboard, plastic, thermoplastic, polymer, rubber, metal, wood, etc., and combinations thereof, without departing from the scope of the present disclosure.
[0070] Furthermore, any number of methods may be used to form the compartment systems and dividers of the present disclosure. In one non-limiting example, the components of the dividers described herein can be manufactured and provided as preformed components. Such preformed components could be manufactured at the requisite size and with the requisite connecting features (e.g., the male and female connecting features described above) such that a divider can be assembled which fits within boxes of a predetermined size. Injection molding, for example, could be used to form such preformed components.
[0071] In another non-limiting example, partially complete elements (not shown) are provided which can be subsequently manipulated to form each component of a divider, including one or more sidewalls, transverse divider walls, and axial divider sidewalls as described above. The partially complete elements can be substantially flat sheet or board-like materials which include one or more score, crease, or cut lines. The score, crease, or cut lines indicate how each partially complete element should be manipulated to form fully complete divider components and features. For example, cut lines are provided to indicate where female connecting features should be formed (such as slots 106a-106f in sidewalls 102a, 102b, slots 114a-114b in transverse divider walls 108a-108c, and/or slot 122 in axial divider wall 116). Score or crease lines are provided to indicate where folds should be made to form male connecting features (such as flange pairs 112a-112c on transverse divider walls 108a-108c).
[0072] Moreover, in other non-limiting embodiments, multiple score, crease, or cut lines can be provided at every location where a connecting or dividing feature is to be formed. As such, final components can be constructed that enable the assembly of an adaptable divider which can, depending on the particular score, crease, or cut lines used: (a) fit within a range of box sizes; (b) form varying arrangements of storage compartments; and/or, (c) form varying sizes of storage compartments.
[0073] Even though the exemplary compartment systems and dividers associated therewith may be particularly suitable to the organization and storing of specific items and objects such as, for example, school-related materials like pens, pencils, erasers, scissors, staples, staplers, crayons, markers, etc., it should be understood that any desired item can be stored without departing from the scope of the present disclosure. Moreover, the dimensions of the exemplary compartment systems and dividers associated therewith are non-limiting. It should be clear from a reading of the present disclosure that the exemplary compartment systems and associated dividers can be sized to any desired dimension without departing from the scope of the embodiments discussed herein.
[0074] While considerable emphasis has been placed herein on the structures and configurations of the preferred embodiments of the disclosure, it will be appreciated that other embodiments, as well as modifications of the embodiments disclosed herein, can be made without departing from the principles of the disclosure. These and other modifications of the preferred embodiments, as well as other embodiments of the disclosure, will be obvious and suggested to those skilled in the art from the disclosure herein, whereby it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the present disclosure and not as a limitation thereof.