DEVICE FOR DETERMINING A STEERING TORQUE IN A MOTOR VEHICLE

Abstract

A device is provided for determining a steering torque in a motor vehicle. The device includes a first shaft a second shaft, a twistable means of connection, a stator means, a multi-pole magnetic means, and a first sensor means and a second sensor means. The first shaft is connected to the second shaft via the twistable means of connection, and the magnetic means is fixed to the first shaft. The stator means is fixed to the second shaft, and the first sensor means is designed for measuring, in the case of a relative rotary movement of the magnetic means relative to the stator means, a first magnetic flux density in a first direction. The second sensor means is designed for measuring, in the case of the relative rotary movement of the magnetic means relative to the stator means, a second magnetic flux density in a second direction. The second direction is opposite to the first direction, and the second sensor means is arranged to be rotationally offset by more than 90° relative to the first sensor means.

Claims

1. A device for determining a steering torque in a motor vehicle, the device comprising: a first shaft a second shaft, a twistable means of connection, where the first shaft is connected to the second shaft via the twistable means of connection, a stator means, fixed to the second shaft a multi-pole magnetic means fixed to the first shaft a first sensor means and a second sensor means, where the first sensor means is designed for measuring, in the case of a relative rotary movement of the magnetic means relative to the stator means, a first magnetic flux density in a first direction, where the second sensor means is designed for measuring, in the case of the relative rotary movement of the magnetic means relative to the stator means, a second magnetic flux density in a second direction, where the second direction is opposite to the first direction, wherein the second sensor means is arranged to be rotationally offset by more than 90° relative to the first sensor means.

2. The device in accordance with claim 1, wherein the stator means comprises a first stator element, a second stator element, a third stator element and a fourth stator element, where there is an air gap arranged in each case between the first stator element and the second stator element and between the third stator element and the fourth stator element.

3. The device in accordance with claim 2, wherein the first sensor means is arranged between the first stator element and the second stator element and that the second sensor means is arranged between the third stator element and the fourth stator element.

4. The device in accordance with claim 1, wherein the first shaft is designed as an input shaft and the second shaft as an output shaft.

5. The device in accordance with claim 2, wherein each of the stator elements surrounds the magnetic means.

6. The device in accordance with claim 1, wherein the first sensor means comprises a first sensor element and a second sensor element and in that the second sensor means comprises a third sensor element and a fourth sensor element, where the first sensor element and the second sensor element are arranged rotationally offset to each other and where the third sensor element and the fourth sensor element are arranged rotationally offset to each other.

7. The device in accordance with claim 1, wherein the device further comprises a calculation means, where the first sensor means and the second sensor means are designed for emitting a signal to the calculation means, where each of the signals comprises an indication of the magnetic flux density measured in each case and where the calculation means is designed to use the signals to calculate the steering torque.

8. The device in accordance with claim 1, wherein the first and the second sensor means each comprise a hall sensor.

9. The device in accordance with claim 2, wherein the stator elements feature in each case protrusions and spaces arranged between the protrusions, where the protrusions of the first stator element protrude into the spaces of the second stator element, where the protrusions of the second stator element protrude into the spaces of the first stator element, where the protrusions of the third stator element protrude into the spaces of the fourth stator element and where the protrusions of the fourth stator element protrude into the spaces of the third stator element.

10. The device in accordance with claim 9, wherein the stator elements each comprise a body and a first cantilever, where the respective protrusions are arranged on the body of the respective stator element, where the first cantilever is arranged on the body of the respective stator element, where the first cantilever of the first stator element is arranged opposite the first cantilever of the second stator element and where the first cantilever of the third stator element is arranged opposite the first cantilever of the fourth stator element.

11. The device in accordance with claim 10, wherein the first sensor means is arranged on the first cantilever of the first stator element or on the first cantilever of the second stator element and that the second sensor means is arranged on the first cantilever of the third stator element or on the first cantilever of the fourth stator element.

12. The device in accordance with claim 11, wherein the stator elements each comprise a second cantilever, where the second cantilever is arranged on the body of the respective stator element, where a third sensor means is arranged on the second cantilever of the first sensor element or on the second cantilever of the second stator element and a fourth sensor means is arranged on the second cantilever of the third stator element or on the second cantilever of the fourth stator element, where the third sensor means is arranged rotationally offset by more than 90° to the first sensor means and where the fourth sensor means is arranged rotationally offset by more than 90° to the second sensor means.

13. The device in accordance with claim 2, wherein the stator elements are each designed to be ring-shaped.

14. A motor vehicle comprising a device in accordance with claim 1, and further comprising a means of steering and steerable wheels, where the means of steering is designed to exert a torque on the first shaft and where the second shaft is designed to exert a torque on the steerable wheels.

15. A method for determining a steering torque in a vehicle with a device in accordance with claim, the method comprising the following steps: measuring the first magnetic flux density in the first direction using the first sensor means; measuring the second magnetic flux density in the second direction using the second sensor means; performing vector subtraction of the second magnetic flux density from the first magnetic flux density; and using results of the vector subtraction in the calculation of the steering torque.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Reference is now made more particularly to the drawings, which illustrate the best presently known mode of carrying out the invention and wherein similar reference characters indicate the same parts throughout the views.

[0029] FIG. 1 is a schematic side view of a stator means in accordance with an embodiment of the invention with four stator elements and eight L-shaped cantilevers.

[0030] FIG. 2 is a schematic side view of a stator means in accordance with an embodiment of the invention with four stator elements and four L-shaped cantilevers.

[0031] FIG. 3 is a schematic side view of a stator means in accordance with an embodiment of the invention with four stator elements and eight straight cantilevers.

[0032] FIG. 4 is a schematic top view of a stator means in accordance with an embodiment of the invention with two cantilevers at each of the stator elements.

DETAILED DESCRIPTION OF THE DRAWINGS

[0033] The stator means 100 comprises a first stator element 101, a second stator element 102, a third stator element 103 and a fourth stator element 104. There is an air gap arranged between each of the stator elements 101-104. The first stator element 101 is arranged adjacent to the second stator element 102. The second stator element 102 is arranged between the first stator element 101 and the third stator element 103. The third stator element 103 is arranged between the second stator element 102 and the fourth stator element 104.

[0034] Each of the stator elements 101-104 features protrusions 113 between which spaces are arranged. In this context, the protrusions 113 of the first stator element 101 protrude into the spaces of the second stator element 102. The protrusions 113 of the second stator element 102 protrude into the spaces of the first stator element 101. The protrusions 113 of the third stator element 103 protrude into the spaces of the fourth stator element 104. The protrusions 113 of the fourth stator element 104 protrude into the spaces of the third stator element 103. The protrusions are arranged on a ring-shaped body of each of the stator elements.

[0035] An L-shaped cantilever 105 is arranged on the body of the first stator element 101. An L-shaped cantilever 106 is arranged on the body of the second stator element 102. In this context, the cantilever 105 is arranged opposite the cantilever 106. Each of cantilevers 105 and 106 features a first leg protruding vertically away from the body and a leg arranged parallel to one of protrusions 113 that extends away from the first leg in the direction of the respective other cantilever 106 or 105. An L-shaped cantilever 107 is arranged on the third stator element 103 on the body. An L-shaped cantilever 108 is arranged on the fourth stator element 104 on the body. The cantilevers 107 and 108 are designed to be similar or identical to the cantilevers 105 and 106 described previously.

[0036] A further L-shaped cantilever 109-112 is arranged on each of the stator elements 101-104 rotationally offset to the cantilevers 105-108; these are designed to be similar or identical to the cantilevers 105-108 described previously. In this respect, the cantilevers 105,106,111 and 112 are rotationally offset by more than 90°, in particular more than 150°, namely by 180°, relative to the cantilevers 107-110.

[0037] When operating a device in accordance with an embodiment of the invention, the cantilevers 105-112 are used to arrange sensor means that are not shown in the figures. If the stator means 100 is, for example, arranged on an output shaft and surrounds a ring magnet that is arranged on an input shaft and the stator means 100 is moved rotationally relatively to the ring magnet, a magnetic flux is created between the cantilevers 105 and 106, between the cantilevers 107 and 108, between the cantilevers 109 and 110 and between the cantilevers 111 and 112. In this context, the flux direction between the cantilevers 105 and 106 and the cantilevers 109 and 110 is exactly opposite to the flux direction between the cantilevers 107 and 108 and the cantilevers 111 and 112.

[0038] A first sensor means, not shown in the figures, is arranged between the cantilevers 105 and 106. A second sensor means is arranged between the cantilevers 107 and 108. A third sensor means is arranged between the cantilevers 109 and 110. A fourth sensor means is arranged between the cantilevers 111 and 112. Vectorially subtracting the flux density between the cantilevers 105 and 106 measured with the sensor means from the flux density measured between the cantilevers 107 and 108 reduces the influence by magnetic interference fields that run parallel to one of the flux densities measured on the measurement. The same applies analogously for flux densities between the cantilevers 109 and 110, and the cantilevers 111 and 112 measured by sensor means.

[0039] Vector subtraction of the magnetic flux densities on cantilevers that are arranged rotationally offset to each other by more than 90°, in particular by more than 150°, specifically by 180° (e.g. cantilevers 105, 106 and 107, 108) is advantageous to reduce the influence of interference fields that run vertically to the measured flux densities. In the case of the stator means 100 in FIG. 1, this is the drawing level.

[0040] The stator means 200 from FIG. 2 differs from stator means 100 from FIG. 1 essentially in that the cantilevers 109, 110, 111 and 112 are absent. This consequently leads to a weight reduction and less material being consumed in manufacturing. However, there is no change in the way it functions. Merely a little precision is lost as less measuring data is available. In this respect, it is important that the cantilevers 105 and 106 still in place are arranged rotationally offset relative to the cantilevers 107 and 108 by more than 90°, in particular by more than 150°, specifically by 180°.

[0041] The stator means 300 from FIG. 3 differs from the stator means 100 from FIG. 1 by the shape of the cantilevers 109, 110, 111 and 112. In this context, the manner of functioning remains basically the same.

[0042] In the case of the stator means 400 from FIG. 4, double the number of cantilevers is provided for in comparison to the stator means 200 from FIG. 2. In this respect, the cantilevers 402 and 403 are arranged on the first stator element 401. These hide two further cantilevers arranged directly below them on the second stator element 401. The cantilevers 404 and 405 are arranged on the third stator element that likewise hide two further cantilevers arranged on the fourth stator element.

[0043] In this respect, the cantilevers 402 and 403 are arranged rotationally offset to each other. The same applies to the cantilevers hidden by them and the cantilevers 404 and 405 and the cantilevers hidden by the same. A sensor means can be arranged in each case between one of the cantilevers 402-405 and each of the cantilevers hidden by them. In this context, the manner of functioning is similar to the manner of functioning described in reference to FIGS. 1 and 2. The advantage is, in particular, that during vector subtraction of the measured values between the cantilever 405 and the cantilever hidden by the same from the measured values between the cantilever 402 and the cantilever hidden by the same, the influence of further interference fields in a further direction running vertically to the flux direction of the measured magnetic field can be reduced or even eliminated. The same applies to the vector subtraction of the measured values between the cantilever 404 and the cantilever hidden by the same from the measured values between the cantilever 403 and the cantilever hidden by the same.

LIST OF REFERENCE NUMBERS

[0044] 100 Stator means [0045] 101 First stator element [0046] 102 Second stator element [0047] 103 Third stator element [0048] 104 Fourth stator element [0049] 105 Cantilever [0050] 106 Cantilever [0051] 107 Cantilever [0052] 108 Cantilever [0053] 109 Cantilever [0054] 110 Cantilever [0055] 111 Cantilever [0056] 112 Cantilever [0057] 113 Protrusion [0058] 200 Stator means [0059] 300 Stator means [0060] 400 Stator means [0061] 401 First stator element [0062] 402 Cantilever [0063] 403 Cantilever [0064] 404 Cantilever [0065] 405 Cantilever