APPARATUS AND METHODS FOR TREATING WATER FOR REMOVAL OF PFAS
20230249993 · 2023-08-10
Inventors
- Michael F. Reed (Columbia, SC, US)
- James L. BRAUN (Blythewood, SC, US)
- Tracy A. Barker (Columbia, SC, US)
Cpc classification
C02F9/00
CHEMISTRY; METALLURGY
International classification
Abstract
Apparatus for treating water including PFAS includes influent piping adapted to conduct untreated water from an untreated water source. A first process vessel is fluidly coupled to the influent piping to receive the untreated water. First transfer piping is adapted to conduct first vessel processed water from the first process vessel. A second process vessel is coupled to the first transfer piping to receive the first vessel processed water. An ion exchange injection mechanism is adapted to supply ion exchange material to the second process vessel. Second transfer piping is adapted to conduct second vessel processed water from the second process vessel.
Claims
1. An apparatus for treating water including PFAS, said apparatus comprising: influent piping adapted to conduct untreated water from an untreated water source; a first process vessel fluidly coupled to said influent piping to receive said untreated water; first transfer piping adapted to conduct first vessel processed water from said first process vessel; a second process vessel coupled to said first transfer piping to receive said first vessel processed water; an ion exchange injection mechanism adapted to supply ion exchange (IX) material to said second process vessel; and second transfer piping adapted to conduct second vessel processed water from said second process vessel.
2. An apparatus as set forth in claim 1, further comprising feedback piping adapted to supply used ion exchange material from said second process vessel to said first process vessel.
3. An apparatus as set forth in claim 1, wherein said ion exchange injection mechanism injects powder ion exchange material into the second process vessel.
4. An apparatus as set forth in claim 1, wherein said ion exchange injection mechanism injects bead ion exchange material into the second process vessel.
5. An apparatus as set forth in claim 1, wherein at least one of the first process vessel and the second process vessel includes a mixing mechanism.
6. An apparatus as set forth in claim 1, further comprising a separator located along said second transfer piping downstream of said second process vessel.
7. An apparatus as set forth in claim 1, further comprising IX discharge piping fluidly coupled to said first process vessel to facilitate removal of spent IX material therefrom.
8. An apparatus as set forth in claim 1, further comprising a third process vessel fluidly coupled to said second transfer piping downstream of said second process vessel.
9. An apparatus as set forth in claim 1, wherein said ion exchange injection mechanism is adapted to introduce ion exchange material into the first transfer piping.
10. An apparatus as set forth in claim 1, further comprising first and second filters associated with said first transfer piping and said second transfer piping, respectively.
11. An apparatus for treating water including PFAS, said apparatus comprising: influent piping adapted to conduct untreated water from an untreated water source; a first process vessel fluidly coupled to said influent piping to receive said untreated water; first transfer piping adapted to conduct first vessel processed water from said first process vessel; a second process vessel coupled to said first transfer piping to receive said first vessel processed water; an ion exchange injection mechanism adapted to supply ion exchange (IX) material to said second process vessel; second transfer piping adapted to conduct second vessel processed water from said second process vessel; feedback piping adapted to supply used ion exchange material from said second process vessel to said first process vessel; and wherein at least one of the first process vessel and the second process vessel includes a mixing mechanism.
12. An apparatus as set forth in claim 11, wherein said ion exchange injection mechanism injects powder ion exchange material into the second process vessel.
13. An apparatus as set forth in claim 11, wherein said ion exchange injection mechanism injects bead ion exchange material into the second process vessel.
14. An apparatus as set forth in claim 11, further comprising a separator located along said second transfer piping downstream of said second process vessel.
15. An apparatus as set forth in claim 11, further comprising IX discharge piping fluidly coupled to said first process vessel to facilitate removal of spent IX material therefrom.
16. An apparatus as set forth in claim 11, further comprising a third process vessel fluidly coupled to said second transfer piping downstream of said second process vessel.
17. An apparatus as set forth in claim 11, wherein said ion exchange injection mechanism is adapted to introduce ion exchange material into the first transfer piping.
18. An apparatus as set forth in claim 11, further comprising first and second filters associated with said first transfer piping and said second transfer piping, respectively.
19. A method of treating liquid containing PFAS, said method comprising steps of: (a) feeding untreated liquid into a first process vessel; (b) processing said untreated liquid via first vessel IX material in said first process vessel to produce first vessel processed liquid; (c) transferring said first vessel processed liquid from said first process vessel to a second process vessel; (d) processing said first vessel processed liquid via second vessel IX material in said second process vessel to produce second vessel processed liquid; (e) recycling at least a portion of said second vessel IX material to said first process vessel so as to contribute to said first vessel IX material; and (f) transferring said second vessel processed liquid from said second process vessel.
20. A method as set forth in claim 19, further comprising the step of injecting fresh IX material into said second process vessel.
21. A method as set forth in claim 20, wherein said fresh IX material is injected into piping upstream of said second process vessel.
22. A method as set forth in claim 21, wherein said first vessel treated liquid is passed through a static mixer en route to said second process vessel after injection of said fresh IX material.
23. A method as set forth in claim 20, wherein said fresh IX material comprises powdered form IX material.
24. A method as set forth in claim 19, wherein at least one of said first vessel processed liquid and said second vessel processed liquid is filtered.
25. A method as set forth in claim 19, wherein processing of said untreated liquid in said first process vessel involves mixing.
26. A method as set forth in claim 25, wherein processing of said first vessel processed liquid in said second process vessel involves mixing.
27. A method as set forth in claim 19, wherein said second vessel processed liquid is passed through at least one of a filter, a clarifier, and a separator.
28. A method as set forth in claim 19, wherein said second vessel processed liquid is discharged.
29. A method as set forth in claim 19, wherein said second vessel processed liquid is transferred from said second process vessel to a third process vessel, further comprising the step of processing said second vessel processed liquid via third vessel IX material in said third process vessel to produce third vessel processed liquid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Embodiments of the present invention will become more fully understood from the detailed description and the accompanying drawings, which are not necessarily to scale, wherein:
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0020] Some example embodiments now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all example embodiments are shown. For instance, features illustrated or described as part of one embodiment may be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents. In addition, the examples described and illustrated herein should not be construed as being limiting as to the scope, applicability, or configuration of the present disclosure. Statements herein that a component is “attached” to another component (or words having similar meaning) are intended to indicate that these components are directly or indirectly attached together unless stated otherwise.
[0021] Further, the term “or” as used herein is intended to mean an inclusive “or” rather than an exclusive “or.” That is, unless specified otherwise, or clear from the context, the phrase “X employs A or B” is intended to mean any of the natural inclusive permutations. That is, the phrase “X employs A or B” is satisfied by any of the following instances: X employs A; X employs B; or X employs both A and B. In addition, the articles “a” and “an” as used herein should generally be construed to mean “one or more” unless specified otherwise or clear from the context to be directed to a singular form. Throughout the specification and claims, the following terms take at least the meanings explicitly associated herein, unless the context dictates otherwise. The meanings identified below do not necessarily limit the terms, but merely provide illustrative examples for the terms. The meaning of “a,” “an,” and “the” may include plural references, and the meaning of “in” may include “in,” “at,” and/or “on,” unless the context clearly indicates otherwise. The phrase “in one embodiment,” as used herein does not necessarily refer to the same embodiment, although it may. Moreover, features of one embodiment may be incorporated into other embodiments to yield still further embodiments.
[0022]
[0023] The lead vessel 102 may also have a filter 106. Filtrate material passing through the filter 106 may flow to line 114 via a pump 116. To ensure that filtered material does not clog the filter 106, air, water, or another fluid may be provided (e.g., pulsed) via line 112 to backwash filtered material from the filter 106. While the filter 106 is illustrated in
[0024] After IX material has been used and/or recycled, this IX material may eventually become exhausted. The exhausted (“spent”) material must be safely disposed, and special disposal requirements may apply. Such spent material, for example, may be sent to waste container(s) 107 or other disposal units such as via line 110. Containers 107 or other disposal units preferably seal spent material therein with little to no leaching. Various embodiments are contemplated in which spent material may be allowed to flow continuously through line 110, spent material may be allowed to flow through line 110 at regularly scheduled intervals, or spent material may be allowed to flow through line 110 only once certain conditions are met.
[0025] Filtrate material may be transported to the lag vessel 120 via line 114 and line 118 at the inlet and outlet of the pump 116, respectively. It will be appreciated that the lag vessel 120 should have a lower concentration of contaminants than the lead vessel 102. For example, contaminant material may initially be provided to lag vessel 120 at about 2,000 PPT. Through the use of the lead vessel 102 and its associated features, the concentration of contaminant material provided to lag vessel 120 may be approximately at least 90% lower than the concentration of contaminant material in line 108. For example, the concentration may be at least 93% lower, at least 95% lower, or at least 98% lower. Similar to the lead vessel 102, the lag vessel 120 may have a mixing impeller 122 driven by a motor 105B.
[0026] A desired concentration of IX material may be injected into the lag vessel 120 such as via the line 126. For example, IX material may be continuously injected into the lag vessel 120 in some embodiments. In this regard, IX material may be injected into the lag vessel 120 as a fresh powder slurry in some embodiments. In other embodiments, the IX material may be provided in bead form in lieu of or in addition to PIX, e.g., utilizing an ion exchange column. As one skilled in the art will appreciate, IX “beads” are much larger than particles of PIX (e.g., 10 times larger). In this regard, beads might have an average size of 400-800 microns, with about 600 microns being typical. Powder may have an average particle size falling in a range of about 120 microns down to about 10 microns minimum.
[0027] After the system has been initiated, the concentration of IX material in the lag vessel 120 may be approximately 100 milligrams per liter, and the concentration of IX material in the lead vessel 102 may be approximately 1000 milligrams per liter in some embodiments. However, other concentrations may be used as necessary or desired. The desired concentrations of IX material may be obtained by adjusting the amount of fresh IX material that is injected.
[0028] In some embodiments, such as the embodiment illustrated in
[0029] A filter 124 may be associated with lag vessel 120. To ensure that material does not clog the filter 124, air, water, or another fluid may be provided via line 130 (e.g., pulsed) to backwash material from the filter 124. While the filter 124 is illustrated as being provided in the lag vessel 120 in
[0030] Filtrate material passing through the filter 124 of the lag vessel 120 may be drawn from the filter 124 through line 132 (via pump 134) to line 136 so that it may be provided as effluent discharge material. It will be appreciated that the effluent discharge material should have a lower concentration of contaminants than the material entering lag vessel 120. For example, as noted above, contaminant material may be present at about 2,000 PPT within vessel 120. Through the use of the lag vessel 120 and its associated features, the concentration of contaminant material in lines 132, 136 may be reduced to about 40 PPT. Thus, the lag vessel 120 may reduce the concentration of contaminant material by at least approximately 98%. In other embodiments, the concentration may be at least approximately 95% lower or at least approximately 90% lower at lines 132, 136 as compared to the material in lag vessel 120. Cumulatively, the system may reduce the concentration of contaminant material in the effluent discharge material at line 136 (as compared to the material at line 108) by 99.96% (reducing the concentration by a factor of 25000) where two vessels are used. However, in other embodiments, three or more vessels may be used to further reduce the concentration of contaminant material.
[0031]
[0032] Similar to the other vessels, the third vessel 156 may have a mixing impeller 158 with an associated motor 105C. A filter 160 may also be associated with the third vessel 156. To ensure that material does not clog the filter 160, air, water, or another fluid may be provided via line 161 (e.g., pulsed) to backwash material from the filter 160. Filtrate material passing through the filter 160 may flow through line 168 to a subsequent vessel or to the environment as effluent discharge material.
[0033] In some embodiments, a fresh supply of IX material may be provided to the third vessel 156 via line 164. For example, IX material may be injected only into the third vessel 156, and only recycled IX material is provided to the lag vessel 120 (via line 166) and to the lead vessel 102 (via line 128). However, in the embodiment illustrated in
[0034] Where three or more vessels are utilized, the lead vessel would typically have a higher concentration of contaminants relative to the lag vessel, the polish vessel, and any subsequent vessels. The first lag vessel would typically have a higher concentration of contaminants than any subsequent vessels. Thus, the system continuously removes contaminants to accomplish successively lower concentrations. Any number of vessels can be used to ensure that the amount of contaminants within the effluent discharge material meets an effluent treatment goal.
[0035] In some embodiments, the sequential vessels 102, 120, 156 could be operated in a batch mode with relatively higher concentrations of the IX material. IX material may be provided so that the IX material accounts for approximately 10% by weight of the material in the lead vessel 102, approximately 10% by weight of the material in the lag vessel 120, and approximately 10% by weight of the material in the polish vessel 156. Rather than having the material in the vessels 102, 120, 156 mixed continuously, the material in the vessels 102, 120, 156 may be mixed for a specified time and then be allowed to settle. After the material has settled, filtrate may be pumped through the filters 106, 124, 160 to the next unit operation. This would potentially allow for more effective use of the filters 106, 124, 160 and prevent a high pressure differential from causing fouling at the filters 106, 124, 160. After numerous cycles of batches, the exhausted IX material may settle and may be removed for disposal via line 110 (this may be done with the assistance of an additional pump). Exhausted IX material be transported to containers 107 for safe disposal.
[0036]
[0037] In the embodiment illustrated in
[0038] Similarly, at the lag vessel 220, IX material settles towards the bottom of the lag vessel 220, with other materials remaining or moving to higher levels. Material in the lag vessel 220 may be allowed to settle without the use of any interfering clarification aids. Material at higher levels of the lag vessel 220 may be extracted via the pump 234, urging the material through lines 232, 236, and 240. Additionally, a processing component 238 is provided downstream of pump 234 in this embodiment. Component 238 may, for example, include a clarifier and/or a sand filter. Where a clarifier is used, the clarifier may provide further chemical treatment. For example, an anionic polyacrylamide polymer flocculant may be utilized at component 238, and this may create floc with good settling capabilities.
[0039] Settled IX material in the lead vessel 202 may be re-mixed for continued operation or disposed via line 210, as necessary or desired. Settled IX material in the lag vessel 220 may be re-mixed for continued operation or recycled upstream via line 228, as necessary or desired.
[0040]
[0041] The apparatus 300 may also have a lag vessel 320. Rather than providing a fresh supply of IX material directly into the lag vessel 320, a fresh supply of IX material may in this case be provided via line 326A and inserted at line 314 near the inlet of pump 316. The pump 316 may thus urge both the material drawn from vessel 302 and the newly inserted IX material through line 318A to a mixer 344. Mixer 344 may mix the newly inserted IX material with fluid drawn from tank 302, with resultant mixed material being provided via line 318B to the lag vessel 320. In some embodiments, the mixer 344 may be a static mixer, and the mixer 344 may serve as a plug flow downstream reactor.
[0042] Additionally, lines 328A and 328B may be provided. Some portion of the settled material in the lag vessel 320 may be sent to the lead vessel 302 via line 328A, and the remaining portion of the settled material in the lag vessel 320 may be sent via line 328B to containers 307 for disposal.
[0043] Material at higher levels in the lag vessel 320 may be extracted via the pump 334, urging the material through lines 332, 336, and 340. An additional process component 338 may be provided for further separation of materials. The additional component 338 may include a filter and/or a clarifier in some embodiments. Effluent discharge material may then be provided via line 340.
[0044] Similar to embodiments described above, the concentration of contaminants may be significantly reduced in the effluent discharge material. For example, the raw material provided at line 308 may include contaminants at a concentration of approximately 100,000 PPT. The material provided at line 314 (upstream of the location where line 326A injects fresh IX material) may include contaminants at a concentration of approximately 2,000 PPT. Additionally, the material provided at line 332 may include contaminants at a concentration of approximately 40 PPT.
[0045]
[0046] Similar to the apparatus 300, material at higher levels in the lead vessel 402 may be extracted via line 414. A fresh supply of IX material may be provided via line 415 and inserted into the system 400 at line 414. A pump 416 may urge material at line 414 through line 442 to a mixer 444, which may be similar to the mixer 344 discussed above.
[0047] A suitable separator 448 may be provided in the apparatus 400. Material may flow from the mixer 444 through line 446 to the separator 448. The separator 448 may be designed to separate the majority of the IX material from other material, thereby permitting IX material to be efficiently recycled to the lead vessel 402. In some embodiments, a centrifuge or a cyclone-inducing device may be used as a separator 448. Using such a device, IX and other material having higher densities may be separated from liquids and other materials having lower densities. In the present embodiment, for example, the separator may be a mesofluidic separator such as the Pacific Northwest National Lab Mesofluidic Separator or another similar separator. While the separator 448 is illustrated as being in a specific position in
[0048] Some portion of the remaining material from the separator 448 may be recycled to the lead vessel 402 via line 428A. Alternatively, or in addition, another portion of the remaining material may be sent to waste container 407 via line 428B. In some embodiments, the apparatus 400 may be configured so that approximately ninety percent of remaining material is transported to line 428A and approximately ten percent of remaining material is transported to line 428B. However, the apparatus 400 may be adjusted to distribute the remaining material differently, as necessary or desired.
[0049] In some embodiments, IX material may be provided in a bead form and in a powder form (as PIX material). For example, PIX material may be provided at a lag vessel (e.g.
[0050] Embodiments of the present invention may be utilized in a variety of ways to remove contaminants from base materials. For example, certain embodiments may be utilized in municipal wastewater treatment facilities or in drinking water treatment plants. In these systems, IX material may be injected upstream of a clarifier and may be mixed in the clarifier. IX material may be removed from the clarifier alongside other sludge in the clarifier and disposed safely in containers. Various embodiments may be incorporated as a primary, secondary, or tertiary treatment. The amount of contamination removal may be adjusted to treat the materials without bulk demineralization of the materials.
[0051] Certain aspects of the present invention may be easily understood with reference to
[0052] As indicated at 510, used IX material in the lag tank may be fed back to the lead tank so that there is some quantity of IX material in both tanks. In addition, as indicated at 512, effluent material is also transferred out of the lag tank. In some embodiments, one or more additional lag tanks may be provided downstream of the first lag tank, as necessary or desired. The effluent may optionally be filtered, clarified, and/or separated (as indicated at 514) and discharged (as indicated at 516) as clean water.
EXAMPLE
[0053] A pilot unit was designed and built to allow for maximum flexibility in testing PFAS selective powder ion exchange. A two-vessel system similar to that illustrated in
[0054] A first pilot testing was run at a drinking water site. The goal was to show the PFAS selective powder IX was able to bring the influent water down to below a level of 20 ng/L for six designated PFAS compounds (PFDA, PFHPA, PFHxS, PFNA, PFOS, and PFOA). The starting concentration of the water varied from 70-100 ng/L PFAS. All tests were done in batch mode.
[0055] “Recycled” refers to the powder that was first used in the lag vessel, and then transferred to the lead vessel for a second use. This would be similar to a carousel process of moving the lag column into the lead position once the lead was fully exhausted. “5 times Used” refer to the same powder being used in the same vessel for 5 batches. A batch was processed, filtered, and then the powder backwashed into the same vessel for a 2.sup.nd, 3.sup.rd, etc. number of batches. This allowed a high concentration of powder (good powder/liquid contact) while decreasing the total mass of powder used over all the batches. Results are shown in Table 1.
TABLE-US-00001 TABLE 1 Powder Lead Vessel Lag Vessel Mix Concentration Lead/Lag (Mass6 (Mass6 Time in each Vessel Powder State PFAS ng/L) PFAS ng/L) (minutes) 5 mg/L Fresh/Fresh 58 11 3 15 mg/L Fresh/Fresh 37 11 1 15 mg/L Fresh/Fresh 37 13 3 15 mg/L Fresh/Fresh 29 3 10 30 mg/L Fresh/Fresh 15 3 3 50 mg/L Fresh/Fresh 7 0 10 50 mg/L Fresh/Fresh 6 0 3 75 mg/L 5 times 9 5 3 Used/Used 15 mg/L Recycled/Fresh 27 2 3 30 mg/L Recycled/Fresh 8 0 3 50 mg/L Recycled/Fresh 5 0 3
[0056] A second pilot was run at a contaminated well water drinking site. The goal was to test the system with a different water quality, with a much higher starting PFAS concentration value. The starting concentration of the water varied from 1300-1500 ng/L PFAS. With the exception of the last three tests, all were done in batch mode. The last 3 tests were done on a continuous basis for 20 vessel volumes with the powder being continuously fed.
TABLE-US-00002 TABLE 2 Powder Mix Concentration Lead/Lag Lead Vessel Lag Vessel Time in each Vessel Powder State (ng/L) (ng/L) (minutes) 10 mg/L Fresh/Fresh 290 8 3 30 mg/L Fresh/Fresh 69 5 3 30 mg/L Fresh/Fresh 37 3 10 50 mg/L Fresh/Fresh 56 4 1 50 mg/L Fresh/Fresh 24 5 3 100 mg/L Fresh/Fresh 23 3 3 200 mg/L Fresh/Fresh 5 2 3 75 mg/L 7 times 68 3 3 Used/Used 30 mg/L Recycled/Fresh 94 5 3 50 mg/L Recycled/Fresh 40 5 3 30 mg/L Fresh/Fresh** 42 10 3 30 mg/L Fresh/Fresh** 29 5 10 100 mg/L Fresh/Fresh** 16 3 10 **Both lead & lag powders were continuously fed during the last 3 tests.
[0057] The testing confirmed that, as expected, very low discharge limits can be achieved by doing multi-stage treatment or increasing powder concentration. In addition, recycling powdered IX was found to work well. The powder IX resin has such a high ultimate capacity that it can be recycled very effectively and still remove the bulk of the contaminants. Moreover, re-using the powder many times with a higher starting concentration seems very effective. The higher powder/liquid contact available makes for better removal rates. It can also be surmised that the mix times do not seem to have a large effect when the powder or contaminant concentrations are high. Typically, only at lower powder or contaminant concentrations, more time may give noticeably better results. Additionally, continuous operation (not just batch mode) did very well and confirms the applicability to full scale systems.
[0058] It will therefore be readily understood by those persons skilled in the art that the present invention is susceptible of broad utility and application. Many embodiments and adaptations of the present invention other than those herein described, as well as many variations, modifications and equivalent arrangements, will be apparent from or reasonably suggested by the present invention and the foregoing description thereof, without departing from the substance or scope of the present invention. Accordingly, while the present invention has been described herein in detail in relation to its preferred embodiment, it is to be understood that this disclosure is only illustrative and exemplary of the present invention and is made merely for purposes of providing a full and enabling disclosure of the invention. The foregoing disclosure is not intended or to be construed to limit the present invention or otherwise to exclude any such other embodiments, adaptations, variations, modifications and equivalent arrangements.