PREPARING METHOD OF TWO-DIMENSIONAL MATERIALS WITH CONTROLLED NUMBER OF LAYERS
20230250533 · 2023-08-10
Assignee
Inventors
Cpc classification
C23C16/52
CHEMISTRY; METALLURGY
International classification
C23C16/52
CHEMISTRY; METALLURGY
Abstract
The present disclosure relates to a preparing method of two-dimensional materials with a controlled number of layer including depositing a metal thin film on a surface of a bulk material; exfoliating a two-dimensional material from the surface of the bulk material together with the metal thin film; and transferring the two-dimensional material onto a substrate, in which the number of layers of the two-dimensional material to be exploited is controlled by controlling an internal stress of the metal thin film.
Claims
1. A preparing method of a two-dimensional material with a controlled number of layers comprising: depositing a metal thin film on a surface of a bulk material; exfoliating a two-dimensional material from the surface of the bulk material together with the metal thin film; and transferring the two-dimensional material onto a substrate, wherein the number of layers of the two-dimensional material to be exploited is controlled by controlling an internal stress of the metal thin film.
2. The preparing method of a two-dimensional material with a controlled number of layers according to claim 1, wherein as the internal stress of the metal thin film is reduced, the number of layers of the two-dimensional material to be exploited is increased.
3. The preparing method of a two-dimensional material with a controlled number of layers according to claim 2, wherein the internal stress σ.sub.f of the metal thin film is represented by the following Equation 1 and when a total accumulated strain energy U.sub.Total represented by the following Equation 2 reaches a binding energy γ between the two-dimensional materials, the two-dimensional material is exfoliated.
4. The preparing method of a two-dimensional material with a controlled number of layers according to claim 1, further comprising: removing the metal thin film.
5. The preparing method of a two-dimensional material with a controlled number of layers according to claim 4, wherein the removing of the metal thin film is performed by impregnating the metal thin film into a metal etchant.
6. The preparing method of a two-dimensional material with a controlled number of layers according to claim 1, wherein the depositing of the metal thin film is performed by a method selected from the group consisting of E-beam evaporation, thermal evaporation, vacuum thermal evaporation, plasma deposition, sputtering, atomic layer deposition (ALD), chemical vapor deposition (CVD), physical vapor deposition (PVD), and combinations thereof.
7. The preparing method of a two-dimensional material with a controlled number of layers according to claim 1, wherein the metal includes one selected from the group consisting of Ag, Au, Cu, Pd, and combinations thereof.
8. The preparing method of a two-dimensional material with a controlled number of layers according to claim 1, wherein the two-dimensional material includes one selected from the group consisting of transition metal chalcogenide, graphene, fluorographene, graphene oxide, hexagonal boron nitride (h-BN), boron carbon nitride (BCN), black phosphorus, and combinations thereof.
9. The preparing method of a two-dimensional material with a controlled number of layers according to claim 8, wherein the transition metal chalcogenide includes a material denoted by the following Chemical Formula 1.
MX.sub.2 [Chemical Formula 1] (In the above Chemical Formula 1, M is a transition metal selected from Mo, W, Te, Re, V, Nb, Ta, Ti, Zr, Hf, Co, Rh, Ir, Ni, Pd, or Pt and X is a chalcogenide element selected from S, Se, or Te).
10. The preparing method of a two-dimensional material with a controlled number of layers according to claim 1, wherein the exfoliation is performed using a thermal release tape (TRT).
11. A two-dimensional material with a controlled number of layers which is prepared by the preparing method according to claim 1.
12. A heterojunction structure of a two-dimensional material comprising: a pair of two-dimensional materials; and the two-dimensional material with a controlled number of layers according to claim 11, wherein the two-dimensional material with a controlled number of layers is disposed in an intermediate layer of the pair of two-dimensional materials.
13. A photo detector device including the heterojunction structure of a two-dimensional material according to claim 12.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The above and other aspects, features and other advantages of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE EMBODIMENT
[0048] Hereinafter, the present disclosure will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the present disclosure are shown. However, the present disclosure can be realized in various different forms, and is not limited to the embodiments described herein. Accordingly, in order to clearly explain the present disclosure in the drawings, portions not related to the description are omitted. Like reference numerals designate like elements throughout the specification.
[0049] Throughout this specification and the claims that follow, when it is described that an element is “coupled” to another element, the element may be “directly coupled” to the other element or “electrically coupled” to the other element with a third element therebetween.
[0050] Throughout the specification of the present disclosure, when one member is located “on”, “above”, “on an upper portion”, “below”, “under”, and “on a lower portion” of the other member, the member may be adjacent to the other member or a third member may be disposed between the above two members.
[0051] Throughout the specification of the present disclosure, unless explicitly described to the contrary, the word “comprise” and variations such as “comprises” or “comprising”, will be understood to imply the inclusion of stated elements but not the exclusion of any other elements.
[0052] The terms “about or approximately” or “substantially” indicating a degree used throughout the specification are used as a numerical value or a meaning close to the numerical value when a unique manufacturing and material tolerance is proposed to the mentioned meaning and also used to prevent unscrupulous infringers from wrongfully using the disclosure in which precise or absolute numerical values are mentioned for better understanding of the present disclosure. Terms used throughout the specification, “˜step ˜ing” or “step of˜” do not mean “step for˜”.
[0053] Throughout the specification of the present disclosure, the term “combination thereof” included in the expression of Markushi format refers to a mixture or a combination of one or more selected from the group consisting of components described in the expression of the Markushi format and it means that one or more selected from the group consisting of the components is included.
[0054] Throughout the specification of the present disclosure, the description of “A and/or B” refers to “A, B, or, A and B”.
[0055] Hereinafter, a preparing method of a two-dimensional material with a controlled number of layers of the present disclosure will be described in detail with reference to implementation examples, exemplary embodiments, and drawings. However, the present disclosure is not limited to the implementation examples, the embodiments, and the drawings.
[0056] As a technical means to achieve the above-described technical object, according to a first aspect of the present disclosure, a preparing method of a two-dimensional material with a controlled number of layers includes: depositing a metal thin film on a surface of a bulk material; exfoliating a two-dimensional material from the surface of the bulk material together with the metal thin film; and transferring the two-dimensional material onto a substrate, the number of layers of the two-dimensional material to be exploited is controlled by controlling an internal stress of the metal thin film.
[0057] A preparing method of a two-dimensional material with a controlled number of layers according to the present disclosure precisely controls a depth of exfoliation within a range of less than nanometer by adjusting an internal stress of a metal thin film deposited on a bulk material, thereby adjusting the number of layers of the exfoliated two-dimensional material and preparing a two-dimensional material having a desired number of layers, such as a single layer, a double layer, or a triple layer.
[0058] Specifically, the internal stress of the metal thin film may be controlled by adjusting a thickness of metal thin film to be deposited and a total stress release time during a deposition process. The smaller the internal stress of the metal thin film, the larger the number of layers of the exfoliated two-dimensional material.
[0059] Further, the preparing method of a two-dimensional material with a controlled number of layers according to the present disclosure does not cause a physical defect such as tearing or bending and a chemical contaminant remaining on a surface, but may prepare a high quality two-dimensional material with a controlled number of layers with a clean surface. The two-dimensional material with the controlled number of layers which is clean and does not have defect is laminated with different two-dimensional material to advantageously configure the van der Waals heterostructure.
[0060]
[0061] First, a metal thin film is deposited on a surface of a bulk material (S100).
[0062] During the deposition process of the metal thin film, a total stress release time is adjusted to control an internal stress of the metal thin film, and the number of layers of the two-dimensional material to be exfoliated may be controlled according to the internal stress of the metal thin film.
[0063] Specifically, the total stress release time is calculated by a product of a stress release time and an interval during the deposition process and the stress release time and the interval during the deposition process are controlled to adjust the total stress release time. In the metal thin films with the same thickness, as the total stress release time is increased, the internal stress of the metal thin film may be reduced.
[0064] Further, the internal stress of the metal thin film may be controlled by adjusting a deposition thickness of the metal thin film. For example, when the thickness of the metal thin film is increased, the internal stress of the metal thin film may be reduced, but is not limited thereto.
[0065] According to one implementation example of the present disclosure, the step of depositing a metal thin film may be performed by a method selected from the group consisting of E-beam evaporation, thermal evaporation, vacuum thermal evaporation, plasma deposition, sputtering, atomic layer deposition (ALD), chemical vapor deposition (CVD), physical vapor deposition (PVD), and combinations thereof, but is not limited thereto.
[0066] According to the implementation example of the present disclosure, the metal may include one selected from the group consisting of Ag, Au, Cu, Pd, and combinations thereof, but is not limited thereto.
[0067] A polymer layer may be additionally formed on the metal thin film, but is not limited thereto.
[0068] Even though the polymer layer is not formed, the exfoliation is possible, but the two-dimensional material may be protected from physical bindings generated during the process, by means of the process of additionally forming the polymer layer.
[0069] Next, the two-dimensional material is exfoliated from the surface of the bulk material together with the metal thin film (S200).
[0070] According to the implementation example of the present disclosure, as the internal stress of the metal thin film is reduced, the number of layers of the two-dimensional material to be exfoliated may be increased, but is not limited thereto.
[0071]
[0072] An exfoliation thickness of the two-dimensional material by the metal thin film may be predicted based on Suo-Hutchinson model (S-H model). In the S-H model, KI representing a vertical stress and KII representing a parallel stress are considered as a stress intensity factor (SIF). Hereinafter, for the convenience of description, KI and KII are named mode I and mode II, respectively.
[0073] Referring to
[0074] In the following experimental example, it was confirmed that even though the thickness of the metal thin film was the same, as the internal stress was reduced, a thicker two-dimensional material was exfoliated and in contrast, as the internal stress was increased, the thinner two-dimensional material was exfoliated.
[0075] According to one implementation example of the present disclosure, the internal stress σ.sub.f of the metal thin film is represented by the following Equation 1. When a total accumulated strain energy U.sub.Total represented by the following Equation 2 reaches a binding energy γ of the two-dimensional material, the two-dimensional material is exfoliated, but it is not limited thereto.
[0076] (In Equation 1, γ is a binding energy of a two-dimensional material and U.sub.Total is a total accumulated strain energy)
[0077] (In Equation 2, v.sub.s and v.sub.f are Poisson's ratios of a bulk material and a metal thin film, respectively, Y.sub.s and Y.sub.f are Young's modulus of a bulk material and a metal thin film, respectively, t.sub.s and t.sub.f are thicknesses of a bulk material and a metal thin film, respectively, and d.sub.spall is a spall depth).
[0078] In Equation 2, d.sub.spall is a spall depth and is represented by the following Equation 3.
[0079] In Equation 3, when ω is 52.07°, it satisfies a planar strain condition so that d.sub.spall is represented by 2.86t.sub.f.
[0080] Through Equations 1 and 2, it is possible to theoretically express that an exfoliation thickness may be controlled according to internal stress and in the following description, the deducing process of Equations 1 and 2 will be described in detail.
[0081]
[0082] Referring to
[0083] The strain energy U.sub.f by the metal thin film and the strain energy U.sub.s generated in the lower bulk material by the metal thin film are represented by the following Equations 4 and 5, respectively.
[0084] (In Equation, t.sub.s and t.sub.f are thicknesses of the bulk material and the metal thin film, ε.sub.f is an elastic strain of the metal thin film, σ.sub.f is an internal stress of the metal thin film, y is a thickness from a neutral axis, v.sub.f is a Poisson's ratio of the metal thin film, and Y.sub.f is a Young's modulus of the metal thin film.)
[0085] (In Equation, v.sub.s is a Poisson's ratio of the bulk material, Y.sub.s is a Young's modulus of the bulk material, t.sub.s and t.sub.f are thicknesses of the bulk material and the metal thin film, σ.sub.f is an internal stress of the metal thin film, and y.sub.s is a point that the exfoliation begins).
[0086] In Equation 5, y.sub.s is a point that the exfoliation begins, which is represented by the following Equation 6.
[0087] (In Equation, t.sub.s is a thickness of the bulk material and d.sub.spall is a spall depth).
[0088] Consequently, the total accumulated strain energy U.sub.Total which is a value obtained by adding the strain energy U.sub.f by the metal thin film and the strain energy U.sub.s generated in the bulk material by the metal thin film is represented by the above Equation 2 and a correlation of the internal stress of the metal thin film and the exfoliation thickness is represented by Equation 1.
[0089] According to the implementation example of the present disclosure, the exfoliation may be performed using a thermal release tape (TRT), but is not limited thereto.
[0090] According to the implementation example of the present disclosure, the two-dimensional material may include one selected from the group consisting of transition metal chalcogenide, graphene, fluorographene, graphene oxide, hexagonal boron nitride (h-BN), boron carbon nitride (BCN), black phosphorus, and combinations thereof, but is not limited thereto.
[0091] According to the implementation example of the present disclosure, the transition metal chalcogenide includes a material denoted by the following Chemical Formula 1, but is not limited thereto.
MX2 Chemical Formula 1
[0092] (In the above Chemical Formula 1, M is a transition metal selected from Mo, W, Te, Re, V, Nb, Ta, Ti, Zr, Hf, Co, Rh, Ir, Ni, Pd, or Pt and X is a chalcogenide element selected from S, Se, or Te).
[0093] Next, the two-dimensional material is transferred onto a substrate (S300).
[0094] The two-dimensional material exfoliated from the bulk material is transferred onto a desired substrate suitable for a use and a purpose to be used.
[0095] According to the implementation example of the present disclosure, a step of removing the metal thin film is further included, but is not limited thereto.
[0096] The process of exfoliating the two-dimensional material is simultaneously performed with the metal thin film so that the metal thin film still remains on the two-dimensional material after the exfoliation. Therefore, in order to obtain only the two-dimensional material, a process of removing the metal thin film may be additionally performed.
[0097] According to the implementation example of the present disclosure, the step of removing the metal thin film is performed by impregnating the metal thin film in a metal etchant, but is not limited thereto.
[0098] As described above, in the step S100 of depositing the metal thin film on a surface of the bulk material, a polymer layer may be further formed on the metal thin film, and by doing this, a process of impregnating it into acetone may be further performed to remove the polymer layer, but is not limited thereto.
[0099] Further, according to a second aspect of the present disclosure, a two-dimensional material with a controlled number of layers which is prepared by the preparing method according to the first aspect of the present disclosure is provided.
[0100] A detailed description of repeated parts of the two-dimensional material with a controlled number of layers according to the second aspect of the present disclosure with the first aspect of the present disclosure will be omitted. However, even though the detailed description thereof is omitted, the description of the first aspect of the present disclosure may be applied to the second aspect of the present disclosure in the same manner.
[0101] Further, a third aspect of the present disclosure provides a heterojunction structure of a two-dimensional material including: a pair of two-dimensional materials; and a two-dimensional material with a controlled number of layers according to the second aspect of the present disclosure, and the two-dimensional material with a controlled number of layers is disposed in an intermediate layer of the pair of two-dimensional materials.
[0102] A detailed description of repeated parts of the heterojunction structure of a two-dimensional material according to the third aspect of the present disclosure with the second aspect of the present disclosure will be omitted. However, even though the detailed description thereof is omitted, the description of the second aspect of the present disclosure may be applied to the third aspect of the present disclosure in the same manner.
[0103] The two-dimensional material with a controlled number of layers which is clean and is not defective is advantageous to configure a van der Waals heterostructure with various two-dimensional materials. For example, the transition metal dichalcogenide with a controlled number of layers is disposed between one pair of single layered graphene to form a heterojunction structure of two-dimensional material.
[0104] Further, a fourth aspect of the present disclosure provides a photo detector device including the heterojunction structure of a two-dimensional material according to the third aspect of the present disclosure.
[0105] A detailed description of repeated parts of the photo detector device according to the fourth aspect of the present disclosure with the third aspect of the present disclosure will be omitted. However, even though the detailed description thereof is omitted, the description of the third aspect of the present disclosure may be applied to the fourth aspect of the present disclosure in the same manner.
[0106] The above-described solving means are merely illustrative but should not be construed as limiting the present disclosure. In addition to the above-described embodiments, additional embodiments may be further provided in the drawings and the detailed description of the present disclosure.
EXAMPLE 1
Prepare MoS.SUB.2 .with Controlled Number of Layers
[0107] First, a spalled MoS.sub.2 crystal was prepared by applying a thermal release tape (Revalpha 3196, Nitto Denko, TRT) to a MoS.sub.2 crystal which was a bulk material and then carefully peeling it off. The spalled MoS.sub.2 crystal was placed on a flat glass substrate and epoxy resin (Officeahn) was poured and then cured for 24 to 48 hours in the vacuum atmosphere.
[0108] Next, a 70 nm thick-Ag film was deposited on a surface of the spalled MoS.sub.2 crystal in which the epoxy resin was not formed using an electron beam evaporation system (Ag/MoS.sub.2). At this time, in order to suppress the physical damage of the MoS.sub.2 crystal, a deposition speed was maintained at 0.1/s for 30 seconds.
[0109] In order to adjust the internal stress of the Ag thin film in the MoS.sub.2 crystal, a total stress release time t was controlled and the internal stress of the Ag thin film was controlled through a total of five deposition conditions. In Table 1, a total stress release time t according to Example 1 of the present disclosure is represented. In the following Table 1, the total stress release time t is a product of the stress release time A and an interval B during the deposition process.
TABLE-US-00001 TABLE 1 Interval during Total stress Stress deposition release time release time process (t) (A) (B) Example 1-1 0 min 0 min zero Example 1-2 30 min 15 min Two times Example 1-3 60 min 30 min Two times Example 1-4 180 min 30 min Six times Example 1-5 360 min 60 min Six times
[0110]
[0111] Referring to
[0112]
[0113] Referring to
[0114] Next, polymethyl methacrylate (PMMA) was spin-coated on the Ag thin film at 1500 rpm for one minute to form a polymer layer (PMMA/Ag/MoS.sub.2).
[0115] Next, after attaching the TRT onto an upper end of the PMMA/Ag/MoS.sub.2 as a handling layer, a soft force was applied to exfoliate MoS.sub.2 with a controlled number of layers from the bulk MOS.sub.2.
[0116]
[0117] Referring to
[0118] Next, the MoS.sub.2 with the controlled number of layers was transferred onto 300 nm-thick SiO.sub.2/Si substrate and was immersed in acetone and appropriate metal etchant (Ag etchant, product No. 651818, by Sigma-Aldrich) to remove PMMA and the Ag thin film remaining on the MoS.sub.2 with the controlled number of layers. MoS.sub.2 with controlled number of layers was immersed in deionized water for 20 minutes to completely wash away chemical residues.
[0119]
[0120] Referring to
EXAMPLE 2
Prepare MoSe.SUB.2 .with Controlled Number of Layers
[0121] It was prepared by the same method as in Example 1, but MoSe.sub.2 crystal was used as a bulk material to prepare MoSe.sub.2 with a controlled number of layers.
[0122] A deposition condition to adjust the internal stress of the Ag thin film is as represented in the following Table 2.
TABLE-US-00002 TABLE 2 Interval during Total stress Stress deposition release time release time process (t) (A) (B) Example 2-1 0 min 0 min zero Example 2-2 60 min 30 min Two times Example 2-3 360 min 60 min Six times
[0123]
[0124] Referring to
EXAMPLE 3
Prepare WSe.SUB.2 .with Controlled Number of Layers
[0125] It was prepared by the same method as in Example 1, but WSe.sub.2 crystal was used as a bulk material to prepare WSe.sub.2 with a controlled number of layers.
[0126] A deposition condition to adjust the internal stress of the Ag thin film is as represented in the following Table 3.
TABLE-US-00003 TABLE 3 Interval Total stress Stress during release time release time deposition (t) (A) process (B) Example 3-1 0 min 0 min zero Example 3-2 60 min 30 min Two times Example 3-3 360 min 60 min Six times
[0127]
[0128] Referring to
Experimental Example 1
Measurement with Raman Spectroscopy
[0129] Raman Spectroscopy was used to confirm how the exfoliated MoS.sub.2 was selectively separated from the MoS.sub.2 crystal.
[0130]
[0131] Referring to
Experimental Example 2
Prepare Photo Detector Device
[0132] In order to use a strong mineral interaction of MoS.sub.2 with a controlled number of layers according to the exemplary embodiment of the present disclosure, a large area van der Waals heterostructure was prepared based on a combination of MoS.sub.2 according to Example 1 and graphene and a 6×6 matrix photo detector array implemented with a large area was prepared.
[0133]
[0134] Referring to
[0135] The GMG based 6×6 photo detector array was prepared by a typical photolithography process. First, a lower electrode and an alignment marker were patterned by photolithography and then a metal film (Cr-5 nm and Pt-40 nm) was deposited using a thermal evaporator. Next, an Au coated GMG heterostructure was disposed in a corresponding region after the lift-off process. Next, 500 mm×500 mm size-active pixel was patterned by a photolithography process. An open region which was not defined was completely removed by an Au wet etching (Au etchant, Product No. 651818, Sigma-Aldrich) and a reactive ion etching (SF6 (40 sccm)/Ar (40 sccm), 100 W, and 1 min) process. Next, after removing the Au film on the active pixel, an upper electrode containing Cr (10 nm) and Au (60 nm) was prepared and a thin Al.sub.2O.sub.3 layer (30 nm) with a GMG heterostructure was inserted to avoid the direct contact between an upper electrode and a lower electrode.
[0136] (A) of
[0137] Referring to (A) of
[0138]
[0139] Referring to
[0140]
[0141] Referring to
[0142] The above-description of the present disclosure is illustrative only and it is understood by those skilled in the art that the present disclosure may be easily modified to another specific type without changing the technical spirit of an essential feature of the present disclosure. Thus, it is to be appreciated that embodiments described above are intended to be illustrative in every sense, and not restrictive. For example, each component which is described as a singular form may be divided to be implemented and similarly, components which are described as a divided form may be combined to be implemented.
[0143] The scope of the present disclosure is represented by the claims to be described below rather than the detailed description, and it is to be interpreted that the meaning and scope of the claims and all the changes or modified forms derived from the equivalents thereof come within the scope of the present disclosure.