Battery Powered Hand-Operated Troweling Machine

Abstract

A battery-powered troweling machine is driven by an electric motor powered by a pair of twenty-four volt batteries coupled in series to drive a planetary gearbox to rotate a trowel blade assembly engageable with the surface of the poured concrete. The controls are carried by a detachable handle that is connectable with a receiver box that traps the handle between interior and exterior stops and uses over center clamps to maintain the handle in proper position within the receiver box. The controls at the rearward distal end of the handle can be used to vary the speed of rotation of the troweling assembly, to adjust the pitch of the individual trowel blades through an actuator and linkage assembly, to initiate actuation of the electric motor and to provide an emergency stop for the operation of the troweling machine.

Claims

1. A hand-operated troweling machine, comprising: a rotatable blade assembly having a plurality of rotatable blades for finishing a recently poured concrete surface; an electric motor operably connected to said rotatable blade assembly to drive rotation thereof; a gearbox interconnecting said electric motor and said blade assembly; a battery assembly electrically coupled with said electric motor to power operation thereof; and a control mechanism interconnected between said battery assembly and said electric motor to control the operation of said electric motor.

2. The hand-operated troweling machine of claim 1 wherein gearbox comprises: a housing; a ring gear rotatably supported in said housing, said ring gear having a spur gear formed on an underside thereof; a pinion gear rotatably driven from said electric motor and being engaged with said ring gear to affect rotation thereof; and a planetary gear set positioned below said ring gear and being engaged with said spur gear, said planetary gear set including: a sun gear fixed to said housing; a plurality of planet gears engaged with both said spur gear and with said fixed sun gear such that said planet gears rotate around said sun gear when driven by said spur gear; and a rotatable plate having one an upper side thereof a plurality of stub shafts on which said planet gears are respectively mounted, and an output shaft projecting downwardly to drive the rotation of said blade assembly.

3. The hand-operated troweling machine of claim 1 wherein said battery assembly comprises a pair of twenty-four volt batteries connected in parallel to said electric motor.

4. The hand-operated troweling machine of claim 1 wherein said control mechanism includes: a key switch to activate the control system; a speed control for selectively varying the rotational speed of the blade assembly during operation; and an actuator control for applying electrical current to said electric motor to power the rotation of the blade assembly.

5. The hand-operated troweling machine of claim 1 further comprising an electric blade tilt apparatus, said control mechanism further including a toggle switch for affecting changes in the tilted orientation of the individual blades.

6. The hand-operated troweling machine of claim 1 further comprising a detachable operator handle bearing said control mechanism at a distal operator's end thereof.

7. The hand-operated troweling machine of claim 6 wherein said operator handle is formed with an L-shaped bracket at the proximal end thereof, said L-shaped bracket being engaged into a receiver having exterior and interior stops to prevent the engaged L-shaped bracket from moving forward or rearward relative to the receiver, said receiver also having a clamping apparatus to clamp the L-shaped bracket against the receiver.

8. A hand-operated troweling machine, comprising: a rotatable blade assembly having a plurality of rotatable blades for finishing a recently poured concrete surface; an electric motor operably connected to said rotatable blade assembly to drive rotation thereof; a gearbox interconnecting said electric motor and said blade assembly, said gearbox including: a housing; a ring gear rotatably supported in said housing, said ring gear having a spur gear formed on an underside thereof; a pinion gear rotatably driven from said electric motor and being engaged with said ring gear to affect rotation thereof; and a planetary gear set positioned below said ring gear and being engaged with said spur gear for driving rotation of a rotatable plate having an output shaft projecting therefrom to drive the rotation of said blade assembly; a battery assembly electrically coupled with said electric motor to power operation thereof; and a control mechanism interconnected between said battery and said electric motor to control the operation of said troweling machine.

9. The hand-operated troweling machine of claim 8 wherein planetary gear set comprises: a sun gear fixed to said housing; and a plurality of planet gears engaged with both said spur gear and with said fixed sun gear such that said planet gears rotate around said sun gear when driven by said spur gear, said rotatable plate having a plurality of stub shafts on which said planet gears are respectively mounted to drive rotation of said rotatable plate with the rotation of the planet gears around said fixed sun gear.

10. The hand-operated troweling machine of claim 9 wherein said battery assembly comprises a pair of twenty-four volt batteries connected in parallel to said electric motor.

11. The hand-operated troweling machine of claim 8 further comprising a detachable operator handle bearing said control mechanism at a distal operator's end thereof, said operator handle being formed with an L-shaped bracket at the proximate end thereof, said L-shaped bracket being engaged into a receiver having exterior and interior stops to prevent the engaged L-shaped bracket from moving forward or rearward relative to the receiver, said receiver also having a clamping apparatus to clamp the L-shaped bracket downwardly against the receiver.

12. The hand-operated troweling machine of claim 11 further comprising a blade tilt apparatus including: an electrically powered actuator coupled to a toggle switch; and a linkage system secured to said actuator and being operably connected to said blade assembly to shift a tilt orientation of the individual blades and establish a tilt angle of the blade relative to the concrete surface, said control mechanism including a toggle switch for affecting changes in the tilted orientation of the individual blades.

13. The hand-operated troweling machine of claim 12 wherein said blade tilt apparatus comprises:

14. A hand-operated troweling machine, comprising: a rotatable blade assembly having a plurality of rotatable blades for finishing a recently poured concrete surface, each said blade being pivotable about a horizontal pivot axis extending radially from said blade assembly, the pivotal movement of said blades being operable to vary a strike angle at which each respective blade engages the concrete surface; an electric motor operably connected to said rotatable blade assembly to drive rotation thereof; a gearbox interconnecting said electric motor and said blade assembly to increase the torque applied to said blade assembly from said electric motor; a battery assembly electrically coupled with said electric motor to power operation thereof and providing at least forty-eight volts of electrical power to said electric motor; a control mechanism interconnected between said battery assembly and said electric motor to control the operation of said electric motor; and an electric tilt mechanism operably connected to said blade assembly to pivot each said blade about the respective pivot axis and selectively vary the strike angle thereof, said control mechanism including a toggle switch to operate said tilt mechanism.

15. The troweling machine of claim 14 wherein said tilt mechanism comprises: an actuator powered electrically by said battery assembly and coupled to said toggle switch; and a linkage system secured to said actuator and being operably connected to said blade assembly to pivot each blade about its respective pivot axis to vary the strike angle of the individual blades.

16. The troweling machine of claim 14 wherein said battery assembly includes two twenty-four volt batteries electrically connected in series to provide a forty-eight volt battery system.

17. The troweling machine of claim 14 wherein said gearbox comprises: a housing; a ring gear rotatably supported in said housing, said ring gear having a spur gear formed on an underside thereof; a pinion gear rotatably driven from said electric motor and being engaged with said ring gear to affect rotation thereof; and a planetary gear set positioned below said ring gear and being engaged with said spur gear, said planetary gear set including: a sun gear fixed to said housing; a plurality of planet gears engaged with both said spur gear and with said fixed sun gear such that said planet gears rotate around said sun gear when driven by said spur gear; and a rotatable plate having one an upper side thereof a plurality of stub shafts on which said planet gears are respectively mounted, and an output shaft projecting downwardly to drive the rotation of said blade assembly.

18. The troweling machine of claim 14 further comprising a detachable operator handle bearing said control mechanism at a distal operator's end thereof, said operator handle being formed with an L-shaped bracket at the proximal end thereof, said L-shaped bracket being engaged into a receiver having exterior and interior stops to prevent the engaged L-shaped bracket from moving forward or rearward relative to the receiver, said receiver also having a clamping apparatus to clamp the L-shaped bracket downwardly against the receiver.

19. The troweling machine of claim 14 wherein said control mechanism further includes: a key switch to activate the control system; a speed control for selectively varying the rotational speed of the blade assembly during operation by varying the electrical power delivered from the battery assembly to the electric motor; and an actuator control for applying electrical current to said electric motor to power the rotation of the blade assembly.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The advantages of this invention will become apparent upon consideration of the following detailed disclosure of the invention, especially when taken in conjunction with the accompanying drawings wherein:

[0021] FIG. 1 is a left side elevational view of a battery powered hand-operated troweling machine incorporating the principles of the instant invention;

[0022] FIG. 2 is a front, left perspective view of the troweling machine shown in FIG. 1;

[0023] FIG. 3 is a left, rear perspective view of the troweling machine shown in FIG. 1, the handle being received within the receiver box to permit operation of the troweling machine;

[0024] FIG. 4 is a bottom, left perspective view of the troweling machine depicted in FIG. 1;

[0025] FIG. 5 is a front, right perspective view of the troweling machine depicted in FIG. 1;

[0026] FIG. 6 is a top plan view of the troweling machine depicted in FIG. 1;

[0027] FIG. 7 is a front elevational view of the troweling machine shown in FIG. 1;

[0028] FIG. 8 is a rear elevational view of the troweling machine shown in FIG. 1;

[0029] FIG. 9 is a top plan view of the interior of the gearbox depicting the initial drive mechanism, a pinion and ring gear set, with the top of the gearbox removed for purposes of clarity;

[0030] FIG. 9A is a top plan view of the drive mechanism within the gearbox, a planetary gear set, lying immediately beneath the ring gear set shown in FIG. 9;

[0031] FIG. 10 is an enlarged left, rear perspective view of the control panel carried by the rearward distal end of the handle; and

[0032] FIG. 11 is a schematic rear elevational view of the receiver box for detachably connecting the handle to the frame of the troweling machine, the L-shaped bracket of the handle and the detachable plug for the controls being detached from the body of the troweling machine.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0033] Referring now to FIGS. 1-8, a battery powered, hand-operated troweling machine for finishing recently poured planar concrete structures, such as a floor, and incorporating the principles of the instant invention can best be seen. The troweling machine 10 includes a source of battery power 20 connected via a programmable controller 21 through an electric motor 25 and a gearbox 30 to a blade assembly 15 to drive the rotation of the blade assembly 15. The troweling machine 10 is manipulated by an operator using a rearwardly extending handle 12 having mounted thereon controls for the operation of the electric motor 25 driving the troweling machine 10. The power source 20 preferably includes a pair of twenty-four volt batteries 22 connected in series to provide a forty-eight volt power source.

[0034] The electrical current from the power source 20 is delivered to a programmable controller 21 operably connected to the controls 40 and powers the rotation of an electric motor 25, as will be described in greater detail below. The blade assembly 15 is preferably formed with four individual blades 16 that are rotated about a central axis of rotation corresponding to the drive shaft 38a extending downwardly from the gearbox 30. The blade assembly 15 is surrounded by a wire cage 17, as is known in the art. A rearwardly extending handle 12 provided with grips 13 enables the operator to control the operation of the troweling machine 10 and to control the direction of movement thereof.

[0035] The batteries 22 are stored in the housing 23 at the upper portion of the machine 10 and covered by a hinged panel 24. A cooling fan 29 is mounted in the housing 23 to provide an air flow around the batteries during operation. As noted above, the batteries 22 are connected in series to deliver electrical current to an electric motor 25, best seen in FIG. 4. The output shaft 26 of the electric motor 25 delivers rotational power to a gearbox 30, best seen in FIGS. 9 and 9A. The output shaft 26 has a pinion gear 32 at the distal end thereof, which is engaged with a mating ring gear 33 to cause the rotation of the ring gear 33 which is rotationally mounted on the upper end of the drive shaft 38a. The underside of the ring gear 33 is formed with a spur gear 34, as shown in dashed lines in FIG. 9A, that engages and drives the rotation of the planetary gear set 35 to provide an increased torque from the battery assembly 20 to the blade assembly 15.

[0036] The planetary gear set 35 is best seen in FIG. 9A and includes four planet gears 36 rotatably supported on the rotatably mounted plate 37 and engaged with a fixed sun gear 39. As shown in FIG. 9A, the plate 37 is formed with a set of four stub shafts 38 secured to the plate 37 and received within the planet gears 36. As the planet gears 36 are rotated by the spur gear 34 on the underside of the ring gear 32, the planet gears 36 travel around the fixed sun gear 39 and affect rotation of the rotatable plate 37 through engagement with the stub shafts 38 and, as a result, rotate the drive shaft 38a engaged with the blade assembly 15.

[0037] The control panel 40 for operating the troweling machine 10 is best seen in FIG. 10 and is located at the rearward distal end of the handle 12. The handle 12 includes a pair of laterally spaced grips 13 for grasping by the operator to control the movement of the troweling machine 10. The control panel 40 includes a key switch 42 for initiating operation of the troweling machine 10. A rotary knob 44 provides a rheostat for applying electrical current to the electric motor 25 to control the speed of operation of the troweling machine 10. Adjacent the left hand grip 13, a pivoted pad 45 is located to control the application of electrical current to the electric motor 25 to make the troweling machine 10 operate. Centrally located at the top of the control panel 40 is an emergency shut-off knob 46 that is operably coupled to a solenoid (not shown) and will disconnect the transmission of electrical current to the electric motor 25. To the right of the rotary knob 44 a toggle switch 49 is positioned for activating the blade tilt mechanism 50 described in greater detail below.

[0038] Referring now to FIGS. 1, 2, 4 and 7, the toggle switch 49 activates the operation of the blade tilt mechanism 50 which is driven by a compact electric actuator 52 powered by the battery assembly 20 and positioned on the front side of the housing 23. The actuator 52 is operable to pull on a linkage mechanism 54 in response to the manipulation of the toggle switch 49 to move a conventional tilt apparatus (not shown) that is associated with the blade assembly 15 to tilt the blades 16 about a horizontal pivot axis extending radially from the blade assembly 15 and establish the strike angle desired by the operator.

[0039] Referring now to FIG. 11, an apparatus 55 for detachably mounting the handle 12 to the troweling machine 10 can best be seen. Because the handle 12 projects rearwardly from the body of the troweling machine 10, transportation and storage of the troweling machine 10 can be cumbersome. Accordingly, providing for the selective detachment of the handle 12 from the body of the troweling machine 10 would permit a compact transportation and storage. As best seen in FIG. 11, the end of the handle 12 engaged with the body of the troweling machine 10 is formed with an L-shaped bracket 56 that is received within a box-like receiver 57 formed with exterior stops 58 and interior stops 58a. The receiver 57 is also formed with a pair of over center clamps 59 that are operable to raise and lower clamping pins 59a that press downwardly on the L-shaped bracket 56 to clamp the L-shaped bracket 56 against the receiver 57 when the L-shaped bracket 56 is inserted into the receiver 57 and wedged between the exterior and interior stops 58, 58a.

[0040] To attach the handle 12, the L-shaped bracket 56 is inserted into the receiver 57 so that the L-shaped bracket 56 is positioned between the exterior and interior stops 58, 58a. Then, the over center clamps 59 are depressed toward the receiver 57 to lower the clamping pins 59a into engagement with top of the L-shaped bracket 56. The clamping pins 59a press the L-shaped bracket 56 against the floor of the receiver 57 where the exterior stops 58 project above the floor of the receiver 57 to prevent the L-shaped bracket 56 from pulling out of the receiver 57, and the interior stops 58a prevent the L-shaped bracket 56 from moving inwardly relative to the receiver 57. The controls 40 are connected via a detachable plug 41 operatively engaged with a receiver 41a to provide the electrical current to the motor 25.

[0041] In operation, the hand-operated troweling machine 10 having a pair of freshly charged twenty-four volt batteries 22 placed internally of the housing 23 is transported to a job site where a recently poured concrete floor requires finishing. The handle 12 is secured to the receiver 57 and clamped into place by the over center clamps 59. The troweling machine 10 is then ready to be placed onto the unfinished surface of the concrete floor. Utilizing the control panel 40 located at the distal operator end of the handle 12, the operator turns the key switch 42 to permit the delivery of electrical power from the batteries 22 to the electric motor 25. The desired speed of operation of the blade assembly 15 is selected by rotating the rotary knob 44 then the pivoted pad 45 adjacent the left hand grip 13 can be depressed to apply the electric current from the batteries 22 to the electric motor 25. Changing the pitch of the individual troweling blades 16 can be easily accomplished by a manipulation of the toggle switch 49 adjacent the speed control knob 44.

[0042] It will be understood that changes in the details, materials, steps and arrangements of parts which have been described and illustrated to explain the nature of the invention will occur to and may be made by those skilled in the art upon a reading of this disclosure within the principles and scope of the invention. The foregoing description illustrates the preferred embodiment of the invention; however, concepts, as based upon the description, may be employed in other embodiments without departing from the scope of the invention.