GRAPHENE THERMAL CONDUCTIVITY USING HIGHLY CONDUCTIVE ISOTROPIC CLADDING
20230251001 · 2023-08-10
Inventors
- Charles J. Cauchy (Traverse City, MI, US)
- William Myers (Traverse City, MI, US)
- Zachary Cauchy (Kingsley, MI, US)
Cpc classification
A47C7/746
HUMAN NECESSITIES
F25B2321/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A heating and cooling device includes a thermoelectric module that is configured to move heat to or from a conductive surface thereof in response to low voltage power applied to the thermoelectric module. A composite structure is configured to conductively transfer heat between the thermoelectric module and the body. The composite structure includes a graphene sheet material that has an interfacing portion that is thermally coupled with and overlaying the conductive surface of the thermoelectric module. A high thermal conductivity isotropic cladding is disposed at least partially over an outlying portion of the graphene sheet material outside of the interfacing portion. The isotropic cladding conductively transfers heat in a direction orthogonal to a planar extent of the graphene sheet material with a higher thermal conductively than the graphene sheet material in this direction.
Claims
1. A heating and cooling device for conductively heating or cooling a body, the heating and cooling device comprising: a thermoelectric module configured to move heat to or from a conductive surface thereof in response to low voltage power applied to the thermoelectric module; and a composite structure configured to conductively transfer heat between the thermoelectric module and the body, the composite structure comprising: a graphene sheet material having an interfacing portion thermally coupled with and overlaying the conductive surface of the thermoelectric module; and a high thermal conductivity isotropic cladding disposed at least partially over an outlying portion of the graphene sheet material outside of the interfacing portion to conductively transfer heat in a direction orthogonal to a planar extent of the graphene sheet material with a higher thermal conductively than the graphene sheet material in this direction.
2. The heating and cooling device of claim 1, wherein the isotropic cladding comprises a metal foil.
3. The heating and cooling device of claim 1, wherein the graphene sheet material and the isotropic cladding are both flexible.
4. The heating and cooling device of claim 1, wherein the graphene sheet material has a first directional thermal conductivity taken along the planar extent of the graphene sheet material that is from 375 W/mK to 5000 W/mK.
5. The heating and cooling device of claim 4, wherein the graphene sheet material has a second directional thermal conductivity taken orthogonal to the planar extent of the graphene sheet material that is less than 100 W/mK.
6. The heating and cooling device of claim 1, wherein thermal conductivity of the isotropic cladding is greater than 200 W/mK.
7. The heating and cooling device of claim 1, wherein the isotropic cladding is disposed between the conductive surface of the thermoelectric module and the interfacing portion of the graphene sheet material.
8. The heating and cooling device of claim 7, wherein the isotropic cladding is disposed at an inner surface of the graphene sheet material facing the thermoelectric module.
9. The heating and cooling device of claim 1, wherein the isotropic cladding is disposed at an outer surface of the graphene sheet material opposite a side facing the thermoelectric module.
10. A thermally conductive composite structure configured to conductively transfer heat between a thermoelectric module and a body, the thermally conductive composite structure comprising: a flexible thermally conductive sheet comprising a graphene material disposed in a planar extent of the flexible thermally conductive sheet, wherein thermal conductivity of the graphene material along the planar extent is from 375 W/mK to 5000 W/mK and orthogonal to the planar extent is less than 100 W/mK; and an isotropic cladding disposed at least partially over a portion of the flexible thermally conductive sheet that is configured to at partially interface with the thermoelectric module or the body, wherein thermal conductivity of the isotropic cladding is greater than 200 W/mK.
11. The thermally conductive composite structure of claim 10, wherein the isotropic cladding comprises an aluminum foil.
12. The thermally conductive composite structure of claim 10, wherein the flexible thermally conductive sheet and the isotropic cladding each have a Young's modulus of less than 100 GPa.
13. The thermally conductive composite structure of claim 10, wherein the isotropic cladding is disposed between a conductive surface of the thermoelectric module and the flexible thermally conductive sheet.
14. The thermally conductive composite structure of claim 10, wherein the isotropic cladding is disposed at an outer surface of the flexible thermally conductive sheet at a location configured to thermally couple with the body.
15. A heating and cooling device for conductively heating or cooling a body, the heating and cooling device comprising: a thermoelectric module configured to move heat to or from a thermally conductive surface thereof in response to low voltage power applied to the thermoelectric module; and a flexible composite structure configured to conductively transfer heat between the thermoelectric module and the body, the flexible composite structure comprising: a graphene sheet material having a first portion thermally coupled with and overlaying the thermally conductive surface of the thermoelectric module; and a high thermal conductivity isotropic cladding disposed over the first portion of the graphene sheet material and at least partially over a second portion of the graphene sheet material outside of the first portion; wherein the isotropic cladding is configured to conductively transfer heat between the thermoelectric module and the first and second portions of the graphene sheet material in a direction orthogonal to a planar extent of the graphene sheet material.
16. The heating and cooling device of claim 15, wherein the isotropic cladding has a higher thermal conductively than the graphene sheet material in the direction orthogonal to the planar extent of the graphene sheet material.
17. The heating and cooling device of claim 15, wherein the isotropic cladding comprises a metal foil.
18. The heating and cooling device of claim 17, wherein thermal conductivity of the graphene sheet material along the planar extent is greater than 300 W/mK.
19. The heating and cooling device of claim 18, wherein thermal conductivity of the graphene sheet material in the direction orthogonal to the planar extent of the graphene sheet material is less than 100 W/mK.
20. The heating and cooling device of claim 19, wherein thermal conductivity of the isotropic cladding is greater than 200 W/mK.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
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[0026] Like reference numerals indicate like parts throughout the drawings.
DETAILED DESCRIPTION
[0027] Referring now to the drawings and the illustrative examples depicted therein, a heating or cooling device 10 (
[0028] The illustrated heating and cooling source is a thermoelectric module 14 that is a solid state device also commonly referred to as a thermoelectric device, thermoelectric heat pump, or Peltier cell. The thermoelectric module 14 is configured to move heat to or from a conductive surface thereof in response to low voltage power applied to the thermoelectric module 14. The thermoelectric module 14 includes an array of p-type and n-type semiconductor elements disposed electrically in series and thermally in parallel between two plates 16a, 16b, such as ceramic plates. The semiconductors are comprised of bismuth telluride, although in other examples they may be made of different types of materials. When low voltage power in the form of direct current passes through the p-type to the n-type semiconductor, a temperature drop is experienced at the junction according to the Peltier Effect and produces a cold side at one of the plates and a hot side at the other plate. For example, the thermoelectric device may be configured to operate efficiently from 10 to 16 V DC, so as to be compatible with common vehicle electrical system and other low-voltage applications. The power may be provided by one or many different sources, such as batteries, automotive and marine DC systems, AC/DC converters, and linear and switched DC power supplies. Further, by reversing polarity of the power input to the thermoelectric module 14, the Peltier Effect also reverses so that the hot side plate would become the cold side plate and the cold side plate would become the hot side plate.
[0029] As shown in
[0030] As further shown in
[0031] The composite structure 24 may include carbon based materials, such as graphite, to effectively spread the temperature difference out over a wider distribution area across the surface of the seat. The composite structure 24, for example as shown in
[0032] The graphene sheet material 26 may include multiple layers of graphene, often in the form of platelets, nanoplatelets, nanotubes, and/or nanoparticles. Graphene can be formed into thin sheets or strips, which are somewhat flexible, depending on thickness. Having both highly conductive and flexible properties, allows the material to be used to conduct heat from a heat source in applications where bending and flexing are desirable. For example, the graphene sheet material may include one or more graphene nano-platelet sheets that are 5 micrometers to 500 micrometers thick. Such different morphology, layering, and structuring of the graphene sheet material may reduce or alter the thermal conductivity, such as to provide a thermal conductivity of the graphene sheet material 26 along its planar extent in a range of generally between 375 and 5,000 W/mK, or in some examples between 650 and 1550 W/mK, or in some examples between 400 and 4,000 W/mK, or in some examples between 400 and 500 W/mK, or in some examples greater than 300 W/mK, or in some examples greater than 800 W/mK.
[0033] Despite the high thermal conductivity in the X-Y plane, the thermal conductivity of the graphene sheet material 26 in the Z direction or direction orthogonal to the planar extent of the graphene sheet material is generally less than 100 W/mK, and in some examples between 4.5 and 20 W/mK. As such, the graphene sheet material 26 is highly anisotropic. For example, as shown in
[0034] Referring again to
[0035] The seat system shown in FIG.1 includes a seat surface 12 (at a seat cushion or seat back or bench) defined by an outer cover 34, such as a fabric or non-fabric seat upholstery material. The outer cover 34 of the seat is supported by a resiliently flexible support member 36, such as a foam member, that acts as a support for the seat occupant. In a thermoelectrically cooled seat system, the graphene sheet material 26 is usually many degrees cooler than the ambient environment. This is because the graphene sheet material must be much cooler than the seat occupant to provide a noticeable temperature differential and therefore, the thermal potential, to effectively remove heat from the seat occupant. The seat cover 34 and the seat occupant's clothing provide a thermal resistance that must be overcome by a temperature differential between the occupant and the composite structure extending from the thermoelectric module. In addition, other components of the seat system, such as the foam member 36, can indirectly add some heat into the system, where the thermoelectric module can also remove at least some the heat in these additional components.
[0036] As shown in
[0037] To enhance the heat transfer of the composite structure 124 used to transfers heat between the thermoelectric module and the seat occupant, a high thermal conductivity isotropic cladding 146 (
[0038] As used in this disclosure, the term “cladding” generally refers to one or more pieces of material that are used as a cover or overlay on a surface of the graphene sheet material, as described in more detail herein. The structure of the piece or pieces of cladding may be a sheet, a foil, a strip, a slat, a block, or other conceivable material structures. Such cladding may be fixed or loosely disposed relative to the underlying graphene sheet material and may include intermediate thin films or adhesives disposed in a layer or discrete locations between the cladding and graphene sheet material.
[0039] Referring to
[0040] In the example shown in
[0041] As also shown in
[0042] Conversely, as further shown in
[0043] As shown in
[0044] A further implementation is shown in
[0045] Similarly, as shown in
[0046] The high thermal conductivity isotropic cladding described herein may be a metal foil, such as aluminum foil, which has a thermal conductivity of approximately 225 W/mk. Thus, in some examples, the thermal conductivity of the isotropic cladding is considered to be “high” in relation to the thermal conductivity of the surrounding materials, such that in some examples the high thermal conductivity is greater than 200 W/mK. Other alloys or materials with an isotropically high thermal conductivity could be substituted for aluminum, providing they are flexible. In applications where flexibility is not a concern, isotropic high conductivity materials that are rigid, could be used. In the seating applications, the graphene sheet material and the isotropic cladding may both be flexible. For example, the graphene sheet material and the isotropic cladding may each have a Young's modulus of less than 100 GPa.
[0047] In additional implementations, a thin plastic sheet made of polyethylene or any other suitable substrate may be bonded or otherwise adhered to the graphene sheet material, such as in desired areas in order to exhibit greater strength and resistance to ongoing stress and strain due to persons getting in and out of seats or the like. For example, the surface areas of the graphene sheet material where isotropic cladding is omitted may beneficially include a thin plastic film or sheet to insulate the outer surface where Z direction conductive heat transfer is undesirable.
[0048] Moreover, in some select areas where it may be desirable to provide plastic sheet material and Z direction conductive heat transfer is still desirable, some implementations may include the use of a thermally conductive plastic sheeted material with an inclusion of intermittent bits of highly thermally conductive components, such as carbon or graphene nanoparticles, graphene nanotubes, or graphene nanoplatelets in order to improve the thermal conductivity of the thermally conductive plastic sheeted material.
[0049] In additional examples, the composite structure may include many different thermally conductive heat transfer materials, such as woven materials, thermally conductive polymers, carbon based conductive materials such as carbon fiber fabric or graphite fabrics, and including the recently available graphene nanoplatelets sheets.
[0050] For purposes of this disclosure, the term “coupled” (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components directly or indirectly to one another. Such joining may be stationary in nature or movable in nature; may be achieved with the two components and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components; and may be permanent in nature or may be removable or releasable in nature, unless otherwise stated.
[0051] Also for purposes of this disclosure, the articles “a,” “an,” and “the” are intended to mean that there are one or more of the elements in the preceding descriptions. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. Additionally, it should be understood that references to “one embodiment” or “an embodiment” of the present disclosure are not intended to be interpreted as excluding the existence of additional implementations that also incorporate the recited features. Furthermore, the terms “first,” “second,” and the like, as used herein do not denote any order, quantity, or importance, but rather are used to denote element from another.
[0052] Numbers, percentages, ratios, or other values stated herein are intended to include that value, and also other values that are “about” or “approximately” the stated value, as would be appreciated by one of ordinary skill in the art encompassed by implementations of the present disclosure. A stated value should therefore be interpreted broadly enough to encompass values that are at least close enough to the stated value to perform a desired function or achieve a desired result. For example, the terms “approximately,” “about,” and “substantially” may refer to an amount that is within less than 5% of, within less than 1% of, within less than 0.1% of, and within less than 0.01% of a stated amount.
[0053] Further, it should be understood that any directions or reference frames in the preceding description are merely relative directions or movements. For example, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” “inner,” “outer” and derivatives thereof shall relate to the orientation shown in
[0054] Changes and modifications in the specifically described embodiments may be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims as interpreted according to the principles of patent law. The disclosure has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present disclosure are possible in light of the above teachings, and the disclosure may be practiced otherwise than as specifically described.