Long-service-life PWS Cable with Replaceable Sleeve and Shielding gas

Abstract

The invention relates to the technological field of bridge structures, in particular to a long-service-life PWS cable with replaceable sleeve and shielding gas. It consists of wire strands, wrapping tape covering the wire strands, and a sheath arranged outside the wire strands, and is characterized in that the sheath is covered with an outer protective sleeve and shielding gas is filled between the wires in the wire strands. The wire strands of the present invention is completely under protection in a shielding gas environment which effectively avoids the corrosion of the wire strands; the protective sleeve outside the sheath of the PWS cable is a replaceable segmented and fragmented sleeve structure, which is convenient to be replaced and installed, substantially prolonging the service life of the PWS cable system with great promotional value achieved.

Claims

1. A long-service-life PWS cable with a replaceable sleeve and shielding gas, which consists of wire strands (1), wrapping tape (2) covering the wire strands (1), and sheath (3) arranged outside the wire strands (1), is characterized in that the sheath (3) is covered with an outer protective sleeve (4), and shielding gas (5) is filled between the wires in the wire strands (1); and the outer surface of the wire constituting the wire strands (1) is provided with a protective layer (6), and the shielding gas (5) is filled between the wires in the wire strands (1), and the sheath (3) is a permanent structure, and the outer protective sleeve (4) is a replaceable structure.

2. (canceled)

3. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 1, is characterized in that the outer protective sleeve (4) comprises at least two tube segments (4.1) connected to form a tube, the adjacent tube segments (4.1) have connection structure between them.

4. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 1, is characterized in that the outer protective sleeve (4) comprises a plurality of sleeve units spliced and connected in the axial direction.

5. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 1, is characterized in that the outer protective sleeve (4) is installed after the cable erected and fitted with the sheath (3), and the outer protective sleeve (4) can be replaced separately.

6. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 3, is characterized in that the connecting structure includes a bayonet connecting portion (4.2) provided between two tube segments (4.1).

7. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 3, is characterized in that the connection structure includes a hinge connection structure between two tube segments (4.1) and a bayonet connection portion (4.2).

8. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 3, is characterized in that the tube segments (4.1) are provided with electric heating element (4.5) for bonding and connecting the tube segments (4.1).

9. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 3, is characterized in that the tube segments (4.1) are provided with a plurality of lamp installation slots (4.6) to facilitate lamp installation.

10. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 3, is characterized in that the tube segments (4.1) are provided with a plurality of weight-reducing holes (4.7) where heating unit can be installed.

11. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 1, is characterized in that it further comprises anchors (7), which are arranged at both ends of the wire strands (1) and the sheath (3), the wire strands (1) between the two ends of the sheath (3) or between the two anchors (7) is in the enclosed space where the shielding gas (5) is filled in.

12. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 1, is characterized in that a pressure sensor (8) for detecting the pressure of the shielding gas (5) is provided.

13. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 1, is characterized in that the sheath (3) and/or the anchors (7) are connected to the inflation tube (10).

14. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 1, is characterized in that the inflation tube (10) is connected with the inflation device (9) to supply shielding gas (5) to the inside of the wire strands (1).

15. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 2, is characterized in that the outer protective sleeve (4) is installed after the cable erected and fitted with the sheath (3), and the outer protective sleeve (4) can be replaced separately.

16. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 3, is characterized in that the outer protective sleeve (4) is installed after the cable erected and fitted with the sheath (3), and the outer protective sleeve (4) can be replaced separately.

17. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 6, is characterized in that the tube segments (4.1) are provided with electric heating element (4.5) for bonding and connecting the tube segments (4.1).

18. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 5, is characterized in that the tube segments (4.1) are provided with electric heating element (4.5) for bonding and connecting the tube segments (4.1).

19. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 10, is characterized in that a pressure sensor (8) for detecting the pressure of the shielding gas (5) is provided.

20. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 10, is characterized in that the sheath (3) and/or the anchors (7) are connected to the inflation tube (10).

21. The long-service-life PWS cable with a replaceable sleeve and shielding gas according to claim 10, is characterized in that the inflation tube (10) is connected with the inflation device (9) to supply shielding gas (5) to the inside of the wire strands (1).

Description

BRIEF DESCRIPTION OF FIG.

[0034] FIG. 1: Schematic Diagram of Installation Structure of Stay Cable;

[0035] FIG. 2: Schematic Diagram of Overall Installation Structure of Stay Cable;

[0036] FIG. 3: Schematic Diagram of Connecting Structure between Pressure Sensor and Anchor;

[0037] FIG. 4: Schematic Diagram of Connecting Structure of Inflation Device and Anchor;

[0038] FIG. 5: Schematic Diagram of Installation Structure of Outer Protective Sleeve and Wire strands when Bayonet Connection in the First Case (when the segment is opened);

[0039] FIG. 6: Schematic Diagram of Installation Structure of Outer Protective Sleeve and Wire strands when Bayonet Connection in the First Case (when the segment is closed);

[0040] FIG. 7: Schematic Diagram of Installation Structure of Outer Protective Sleeve and Wire strands when Bayonet Connection in the Second Case (when the segment is opened);

[0041] FIG. 8: Schematic Diagram of Installation Structure of Outer Protective Sleeve and Wire strands when Bayonet Connection in the Second Case (when the segment is closed);

[0042] Wherein: 1—wire strands; 2—wrapping tape; 3—sheath; 4—outer protective sleeve; 4.1—segment; 4.2—bayonet connection; 4.3—loose leaf; 4.4—rotating shaft; 4.5—electric heating components; 4.6—lamp installation slot; 4.7—weight-reducing hole;

[0043] 5—shielding gas; 6—protective layer; 7—anchor; 7.1—anchor socket; 7.2—anchor plate; 7.3—nut; 7.4—connecting sleeve; 7.5—seal ring; 7.6—hollow space; 7.7—cover plate; 7.8—through-hole; 8—pressure sensor; 9—inflation device; 10—inflatable tube; 11—connecting tube.

DETAILED DESCRIPTION OF THE INVENTION

[0044] The present invention is further described in detail below in conjunction with the FIG. and specific embodiments.

[0045] As shown in FIG. 1-8, regarding the long-service-life PWS cable with a replaceable sleeve and shielding gas, the cable body of this embodiment includes wire strands 1, wrapping tape 2 wound around the wire strands 1, and high-density polyethylene sheath 3, the wire strands 1 is formed by parallel multiple wires with slight spiral, and the wire strands 1 has a protective layer 6 on the surface. The protective layer 6 in this embodiment is a zinc-aluminum alloy coating, the wire diameter can be 5 mm, 7 mm or other diameter specifications that meet the replacement of the cross-section, characterizing with high strength and low relaxation. The wrapping tape 2 of this embodiment is characterized with high strength, corrosion resistance and easy winding, such as a double-layer polyester film sandwiched with a layer of high-strength fiber yarn, etc., and the high-density polyethylene sheath 3 has a single-layer or double-layer structure, which is permanent and not replaceable.

[0046] In this embodiment, shielding gas 5 is injected into the wire strands 1, as shown in FIG. 5-6, the shielding gas 5 is filled between the wires of the wire strands 1, that is, the wire strands 1 is directly in contact with the shielding gas 5 which isolates the air outside to a void rusting of wire strands 1. In this embodiment, the wire strands 1 and the sheath 3 are provided with anchors 7 at both axial ends, and the wire strands 1 and the sheath 3 are connected and fixed to the bridge structure through the anchors 7. The wire strands 1 at both ends of the sheath 3 or between the two anchors 7 are in the enclosed space where the shielding gas is filled.

[0047] As shown in FIGS. 3 and 4, the anchor 7 of this embodiment includes an anchor socket 7.1. A tapered hole is axially outfitted inside the anchor socket 7.1. The large end of the tapered hole is fitted with an anchor plate 7.2, the outer circumference of the anchor socket 7.1 is threaded with a nut 7.3, and the anchor socket 7.1 is also provided with a convex ring at the small end of the tapered hole. The axial ends of the connecting cylinder 7.4 are respectively connected to the anchor socket 7.1 and the sheath 3 extending into the connecting cylinder 7.4. A sealing structure is provided between the sheath 3 and the connecting cylinder 7.4. The sealing structure can be a sealing ring or a seal washer. A sealing structure can be provided at the connection of each part of the anchor 7 to increase or realize the sealing performance of the inner space of the anchor.

[0048] The wire strands 1 is fixedly connected to the anchor plate 7.2 through the connecting cylinder 7.4 and the anchor socket 7.1. The anchor socket 7.1 of this embodiment is also provided with a convex sleeve at the large end of tapered hole, and the convex sleeve is enclosed in the hollow space 7.6 for placing the wire strands 1 passing through the anchor plate 7.2, and the head of the convex sleeve is covered with a cover plate 7.7. In this embodiment, a through-hole 7.8 is opened on the anchor plate 7.2, and the hollow space 7.6 connects with the inner space of the anchor socket 7.1 through the through-hole 7.8, that is, connecting with the inner space of the sheath 3.

[0049] According to the FIGS. 1, 3 and 4, in this embodiment, the inflation device 9 and air pressure monitoring device are respectively set on the lower and upper ends of the stay cable. The anchor socket 7.1 is connected to the inflatable tube 10, and one end of the inflatable tube 10 is connected to the internal space of the anchor socket 7.1 through the hollow space 7.6, and the other end is connected to the inflation device 9. The inflation device 9 of this embodiment located at the lower end of the stay cable supplies shielding gas for the inside of the wire strands 1, as shown in FIG. 4. To ensure that the wire strands 1 is always in an environment with shielding gas 5, the air pressure monitoring device of this embodiment includes a pressure sensor 8 for detecting the pressure of the shielding gas 5. The pressure sensor 8 is fixed on pylon and connected with the internal space of the anchor socket 7.1 with a connecting tube 11 through the hollow space 7.6 for monitoring the internal air pressure of the sheath 3, as shown in FIG. 3. After the PWS cable installation is completed, the inflation device 9 is to fill gas in bottom to top from the hollow space 7.6 at the lower end of the cable body. A pressure sensor 8 is installed at the hollow space 7.6 at the upper end of the cable body to monitor the shielding gas 5 pressure in the cable body in real time to ensure that the air pressure in sheath 3 is higher than the outside atmospheric pressure.

[0050] To improve the corrosion resistance of entire cable structure, an outer protective sleeve 4 is available to the sheath 3 in this embodiment. The sheath 3 is a permanent structure, and the outer protective sleeve 4 is a replaceable structure. The inner circumferential end surface of the outer protective sleeve 4 fits tightly on the outer circumferential end surface of the sheath 3. Both ends of the outer protective sleeve 4 are sealed with the sheath 3.

[0051] As shown in FIGS. 5 to 6, the outer protective sleeve 4 includes at least two tube segments 4.1 connected to form a tube, and a connecting structure is provided between adjacent segments 4.1. The outer protective sleeve 4 includes a plurality of sleeve units spliced and connected in the axial direction. The outer protective sleeve 4 is installed after the cable erected and fitted with the sheath, and The outer protective sleeve 4 can be replaced separately.

[0052] The connecting structure includes a bayonet connecting part 4.2 provided between two tube segments 4.1. The bayonet connection parts 4.2 of the two tube segments 4.1 are to be aligned and locked during connection, and the two tube segments 4.1 can be combined into a tubular structure. The bayonet connecting part 4.2 on the tube segments 4.1 of this embodiment has two modes. The first is as shown in FIG. 5-6. The bayonet connecting part 4.2 has a melt treated flat end surface to bond the two segments 4.1 together; the second is as shown in FIG. 7-8, which is a combination of a raised bayonet and a recessed bayonet slot. By pressing the bayonet into the bayonet slot, the two segments 4.1 can be fixed together.

[0053] Preferably, the connecting structure includes an hinged connection structure between two tube segments 4.1. The hinged connection structure of this embodiment includes a loose leaf 4.3 arranged on the outer end surface of the segment 4.1. The two segments 4.1 are rotatably hinged and connected into one body through the connecting structure of the loose leaf 4.3 and the rotating shaft 4.4 for easy installation and disassembling of the tube segment structure.

[0054] Besides, in order to increase the joint strength of the tube segments 4.1, this embodiment is provided with an electric heating element 4.5 for bonding of the tube segments 4.1, as shown in FIG. 5-6, the electric heating element of this embodiment 4.5 is an electric heating wire set between the joints of the tube segments 4.1. The bonding part is heated up by the electric heating element 4.5, so that the bonding part is hot-melt bonded together to increase the structural strength of the connected parts.

[0055] In addition, on the outer circumferential end surface of the tube segments 4.1 of this embodiment, there is a plurality of lamp mounting slots 4.6, and inside the tube segments 4.1, there is a plurality of weight-reducing holes 4.7 arranged at equal intervals along the axial direction; heating units can be installed in the weight-reducing hole 4.7.

[0056] The outer protective sleeve 4 of this embodiment is installed on the sheath 3 in sections after the installation of stay cable. The two ends of the outer protective sleeve 4 are sealed to tightly wrap the sheath 3 of the wire strands 1; the inner end surface of the outer protective sleeve 4 is closely attached to the outer end surface of the sheath 3, which is equivalent to adding a layer for stay cable body protection. The outer protective sleeve 4 has the characteristics of high strength, corrosion resistance and repairability with durability and anti-corrosion ability no lower than that of the sheath 3 under the same conditions, such as HDPE and UHDPE, etc.

[0057] When the outer protective sleeve 4 fails to provide effective protection due to aging, corrosion, damage or other reasons, it can be removed and replaced with a new outer sleeve for continuous protection.

[0058] It is believed that the fundamental principle, key features and the advantages of the present invention will be understood from the foregoing description. Technicians of this industry should understand that the invention is not limited to the embodiments above. The purpose of embodiments and details description is only to illustrate the principles of the invention. According to its objectives and scope, the invention will have various changes and improvements. The changes and improvements will be included in the scope of the invention. The claimed scope of the invention is determined by the appended claims and their equivalents.