X-Ray Tube Backscatter Suppression
20220130632 · 2022-04-28
Assignee
Inventors
Cpc classification
International classification
Abstract
Electrons can rebound from an x-ray tube target, causing electrical-charge build-up on an inside of the x-ray tube. The charge build-up can increase voltage gradients inside of the x-ray tube, resulting in arcing failure of the x-ray tube. Also, the electrical charge can build unevenly on internal walls of the x-ray tube, causing an undesirable shift of the electron-beam. An x-ray tube (10 or 20) with multiple protrusions (19) on an interior wall of a drift-tube (18) can reduce this electrical-charge build-up. The protrusions (19) can reflect stray electrons back to the anode target (14), thus suppressing backscatter. Each protrusion (19) can have a peak (19.sub.p) extending into the hole (18.sub.h), and receding to a base (19.sub.b) farther from the electron-beam, on an entry-side (19.sub.en) nearest the drift-tube-entry (18.sub.en) and on an exit-side (19.sub.en) nearest the drift-tube-exit (18.sub.ex).
Claims
1. An x-ray tube comprising: a cathode and an anode electrically insulated from one another, the cathode including an electron-emitter configured to emit electrons in an electron-beam towards the anode, the anode including a target configured for generation of x-rays in response to impinging electrons from the cathode; the anode including a drift-tube, a hole through the drift-tube aimed for the electrons from the electron-emitter to pass through to the target; the hole having a drift-tube-entry nearer the electron-emitter and a drift-tube-exit nearer the target, an internal wall of the hole being non-linear from the drift-tube-entry to the drift-tube-exit and including multiple protrusions; and each protrusion having a peak extending into the hole, and receding to a base farther from an axis of the drift-tube, on an entry-side nearest the drift-tube-entry and on an exit-side nearest the drift-tube-exit.
2. The x-ray tube of claim 1, wherein the protrusions are internal-threads.
3. The x-ray tube of claim 2, wherein 0.05≤P/D.sub.ex≤0.25, where P is a pitch of the internal-threads and D.sub.ex is a diameter of the drift-tube-exit measured at a base of the internal-threads.
4. An x-ray tube comprising: a cathode and an anode electrically insulated from one another, the cathode including an electron-emitter configured to emit electrons in an electron-beam towards the anode, the anode including a target configured for generation of x-rays in response to impinging electrons from the cathode; the anode including a drift-tube, a hole through the drift-tube aimed for the electrons from the electron-emitter to pass through to the target; the hole having a drift-tube-entry nearer the electron-emitter and a drift-tube-exit nearer the target, an internal wall of the hole including multiple protrusions; and each protrusion having a peak, an entry-side nearer the drift-tube-entry, an exit-side nearer the drift-tube-exit, the entry-side and the exit-side sloping from the peak, away from an axis of the drift-tube, to a base of the protrusion.
5. The x-ray tube of claim 4, wherein: the wall is non-linear from the drift-tube-entry to the drift-tube-exit; a line from the drift-tube-entry to the drift-tube-exit, along a face of a footing of the drift-tube, crosses multiple protrusions, the face of the footing being even with the base of the protrusions.
6. The x-ray tube of claim 4, wherein the exit-side is perpendicular to the axis of the drift-tube.
7. The x-ray tube of claim 4, wherein the protrusions are internal-threads.
8. An x-ray tube comprising: a cathode and an anode electrically insulated from one another, the cathode including an electron-emitter configured to emit electrons in an electron-beam towards the anode, the anode including a target configured for generation of x-rays in response to impinging electrons from the cathode; the anode including a drift-tube, a hole through the drift-tube and aimed for the electrons from the electron-emitter to pass through the hole to the target, the hole having a drift-tube-entry nearer the electron-emitter and a drift-tube-exit nearer the target; multiple protrusions on an internal wall of the hole; and R.sub.p<R.sub.en and R.sub.p<R.sub.ex for each protrusion, where R.sub.p is a radius of the hole from the peak to a center of the drift-tube, R.sub.en is a radius of the hole from a base of the protrusion at an entry-side nearer the drift-tube-entry, and R.sub.ex is a radius of the hole from the base of the protrusion at an exit-side nearer the drift-tube-exit.
9. The x-ray tube of claim 8, wherein for all protrusions 2*P.sub.th≤R.sub.p≤8*P.sub.th, where P.sub.th is a thickness of the protrusion from the base to the peak.
10. The x-ray tube of claim 8, wherein R.sub.en<R.sub.ex.
11. The x-ray tube of claim 8, wherein the exit-side forms an acute angle, outside of the protrusion, with respect to a footing of the drift-tube to which the protrusion is attached.
12. The x-ray tube of claim 8, wherein the exit-side of each protrusion is perpendicular to an axis of the drift-tube, the axis of the drift-tube extending between the electron-emitter and the target at a center of the drift-tube.
13. The x-ray tube of claim 8, wherein 0.02*L.sub.d≤L.sub.en≤0.10*L.sub.d, 0.02*L.sub.d≤L.sub.ex≤0.10*L.sub.d, where L.sub.en is a protrusion-free length of the drift-tube from the drift-tube-entry towards the drift-tube-exit, L.sub.ex is a protrusion-free length of the drift-tube from the drift-tube-exit towards the drift-tube-entry, and L.sub.d is a length of the drift-tube from the drift-tube-entry to the drift-tube-exit, all lengths measured parallel to the drift-tube.
14. The x-ray tube of claim 8, wherein each protrusion encircles the center of the drift-tube on the wall of the hole.
15. The x-ray tube of claim 8, wherein D.sub.ex>D.sub.en, where D.sub.ex is a diameter of the hole at the drift-tube-exit and D.sub.en is a diameter D.sub.en of the hole at the drift-tube-exit.
16. The x-ray tube of claim 15, wherein a line, extending from the drift-tube-entry to the drift-tube-exit, along a face of a footing of the drift-tube, forms an acute-angle (θ) with respect to an axis of drift-tube, and 1.6°≤θ≤5.6°.
17. The x-ray tube of claim 8, wherein the protrusions are internal-threads.
18. The x-ray tube of claim 17, wherein the internal-threads are connected to each other in a single, continuous internal-thread.
19. The x-ray tube of claim 8, wherein the target is mounted at the drift-tube-exit.
20. A method of making the drift-tube of claim 8, the method comprising (a) providing a metallic cylinder with a hole extending therethrough; and (b) tapping the hole to form internal-threads.
Description
BRIEF DESCRIPTION OF THE DRAWINGS (DRAWINGS MIGHT NOT BE DRAWN TO SCALE)
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DEFINITIONS
[0019] The following definitions, including plurals of the same, apply throughout this patent application.
[0020] As used herein, the term “mm” means millimeter(s).
[0021] As used herein, the terms “on”, “located on”, “located at”, and “located over” mean located directly on or located over with some other solid material between.
[0022] As used herein, the term “parallel” means exactly parallel, or substantially parallel, such that planes or vectors associated with the devices in parallel would intersect with an angle of ≤15°. Intersection of such planes or vectors can be ≤1°, ≤5°, or ≤10° if explicitly so stated.
[0023] As used herein, the term “perpendicular” means exactly perpendicular, or substantially perpendicular, such that the angle referred to is 90°+/−1°, 90°+/−5°, or 90°+/−10°.
[0024] As used herein, the terms “x-ray tube” and “drift-tube” are not limited to tubular/cylindrical shaped devices. The term “tube” is used because this is the standard term used for these devices.
DETAILED DESCRIPTION
[0025] As discussed above, it would be helpful to avoid electron build-up on an inside of the x-ray tube, such as on sides of an electrically-insulative cylinder. The invention is directed to various x-ray tubes, and methods of making x-ray tubes, that solve this problem.
[0026] X-ray tubes 10 and 20, with reduced electron-backscatter, are illustrated in
[0027] An electron-emitter 11.sub.EE at the cathode 11 can emit electrons in an electron-beam along axis 16 to a target 14 of the anode 12. The target can include a high atomic number element, such as gold, rhodium, or tungsten, for generation of x-rays 17 in response to the impinging electrons.
[0028] Some electrons can rebound or backscatter. If these backscattered electrons hit the electrically-insulative cylinder 15, they can accumulate and charge the cylinder 15. This charge can result in arcing failure, shifting the electron-beam, or both. This charge can be avoided or minimized by use of a drift-tube 18, as described herein.
[0029] The drift-tube 18 can include protrusions 19 on an interior surface. Electrons that hit these protrusions 19 can rebound to the target 14 or to other protrusions 19. The drift-tube 18 can be metallic or can include a metal. The drift-tube 18 can be attached to, electrically-coupled to, and part of the anode 12. The drift-tube 18 and the anode 12 can be grounded. Electrons hitting the protrusions 19, that don't rebound to the target, can flow to the anode 12 or to ground. The protrusions 19 can have a shape, as described below, for improved electron capture or rebound to the target 14.
[0030] The drift-tube 18 can have a hollow, cylindrical shape. A hole 18.sub.h, through the drift-tube 18 can be aimed for the electrons from the electron-emitter 11.sub.EE to pass through to the target 14. The hole 18.sub.h can include a drift-tube-entry nearer the electron-emitter 11.sub.EE, and a drift-tube-exit 18.sub.ex, nearer the target 14. The target 14 can be mounted at the drift-tube-exit 18.sub.ex.
[0031] The drift-tube 18 can be used in a transmission-target x-ray tube 10 (
[0032] The drift-tube 18 can be used in a reflective-target x-ray tube 20 (
[0033] An enlarged drift-tube 18, for a transmission-target x-ray tube 10, is illustrated in
[0034] The drift-tube 18 can include multiple protrusions 19 on an internal wall of the hole 18.sub.h. Each protrusion 19 can include a peak 19.sub.p, an entry-side 19.sub.en, and an exit-side 19.sub.ex. The peak 19.sub.p can be a highest point or region of the protrusion 19 towards the axis 16 of the electron-beam or the drift-tube 18. The entry-side 19.sub.en can be a face of the protrusion 19 nearer the drift-tube-entry 18.sub.en, from the peak 19.sub.p to a base 19.sub.b of the protrusion 19. The exit-side 19.sub.ex can be a face of the protrusion 19 nearer the drift-tube-exit 18.sub.ex, from the peak 19.sub.p to the base 19.sub.b of the protrusion 19.
[0035] Each peak 19.sub.p can extend into the hole 18.sub.h towards the axis 16. The protrusion 19 can recede to the base 19.sub.b farther from the axis 16, on both the drift-tube-entry 18.sub.en, side and on the drift-tube-exit 18.sub.ex side. The entry-side 19.sub.en, the exit-side 19.sub.ex, or both can slope from the peak 19.sub.p, away from the axis 16 of the electron-beam or the drift-tube 18, to the base 19.sub.b of the protrusion 19. This slope, facing or tilting towards the target, can improve electron capturing or rebounding to the target 14 or other protrusions 19.
[0036] The radius and thickness relationships of the following paragraphs, and illustrated in
[0037] The radius R.sub.p of the hole 18.sub.h at the peak 19.sub.p can be less than the radius R.sub.en and/or R.sub.ex of the hole 18.sub.h at the base 19.sub.b (R.sub.p<R.sub.en, R.sub.p<R.sub.ex, or both). R.sub.p is a radius of the hole 18.sub.h from the peak 19.sub.p to the axis 16. R.sub.en is a radius of the hole 18.sub.h from the base 19.sub.b, at an entry-side nearer the drift-tube-entry 18.sub.en, to the axis 16. R.sub.ex is a radius of the hole 18.sub.h, from the base 19.sub.b to the axis 16 at an exit-side nearer the drift-tube-exit 18.sub.ex, to the axis 16.
[0038] Protrusion 19 thickness P.sub.th can be selected, relative to the radius R.sub.p of the hole 18.sub.h, to (a) avoid electrons from the electron-beam hitting the protrusions 19 and reflecting back towards the electron-emitter 11.sub.EE, but also (b) optimize reflection of electrons from the target 14, back to the target 14. These relationships include: R.sub.p≥2*P.sub.th, R.sub.p≥3*P.sub.th, R.sub.p≥4*P.sub.th, R.sub.p≤6*P.sub.th, R.sub.p≤8*P.sub.th, R.sub.p≤10*P.sub.th, and R.sub.p≤15*P.sub.th. P.sub.th is a thickness of the protrusions 19 from the base 19.sub.b, at an exit-side 19.sub.ex nearer the drift-tube-exit 18.sub.ex, to the peak 19.sub.p.
[0039] The protrusions 19 can make the wall non-linear from the drift-tube-entry 18.sub.en to the drift-tube-exit 18.sub.ex. Thus, a line 31 (
[0040] Multiple protrusions 19 may be crossed by such line 31, such as ≥2, ≥5, ≥10, or ≥25 protrusions 19. For example, the lines 31 in
[0041] By encircling the wall with the protrusions 19, any line 31 (
[0042] As illustrated in
[0043] As illustrated in
[0044] As illustrated in
[0045] The protrusions 19 can be separate rings or ribs (
[0046] In contrast, in
[0047] As illustrated in
[0048] Brazing material can be used for brazing the target 14 to the drift-tube 18. As illustrated in
[0049] A protrusion-free region 55 can be formed at one end by using a counterbore to form a hole at one end, that won't be tapped with internal-threads. A protrusion-free region 55 can be formed at an opposite end by not tapping the hole 18.sub.h all the way through.
[0050] The following relationships are example sizes of the protrusion-free region 55: L.sub.en≥0.02*L.sub.d, L.sub.en≤0.10*L.sub.d, L.sub.ex≥0.02*L.sub.d, and L.sub.ex≤0.10*L.sub.d. L.sub.en is a protrusion-free length of the drift-tube 18 from the drift-tube-entry 18.sub.en towards the drift-tube-exit 18.sub.ex. L.sub.ex is a protrusion-free length of the drift-tube 18 from the drift-tube-exit 18.sub.ex towards the drift-tube-entry 18.sub.en. L.sub.d is a length of the drift-tube 18 from the drift-tube-entry 18.sub.en to the drift-tube-exit 18.sub.ex. All lengths L.sub.en, L.sub.d, and L.sub.ex are measured parallel to the electron-beam.
[0051] Electron backscatter to the electrically-insulative cylinder 15 can be reduced further with a tapered hole 18.sub.h in the drift-tube 18. As illustrated in
[0052] Selection of a relationship between a pitch P of the internal-threads and the diameter D.sub.ex at the drift-tube-exit 18.sub.ex can help reduce backscattered electrons that hit the electrically-insulative cylinder 15. See
[0053] An example drift-tube 18 has the following dimensions: L.sub.d=8.7 mm, P.sub.th=0.3 mm, R.sub.p=1.75 mm, and θ<3.6°.
Method
[0054] A method of making a drift-tube 18 with backscatter suppression can comprise some or all of the following steps. The drift-tube 18 and its components can have properties as described above.
[0055] As illustrated in
[0056] As illustrated in
[0057] As illustrated in
[0058] As illustrated in
[0059] As illustrated in