UNDERGROUND STORAGE SYSTEM WITH V SHAPED SUPPORT LEGS
20220127834 ยท 2022-04-28
Assignee
Inventors
- Zachariha J. KENT (San Antonio, TX, US)
- Corey HAEDER (Maple Grove, MN, US)
- John SCOTT (Fallbrook, CA, US)
Cpc classification
B65G5/00
PERFORMING OPERATIONS; TRANSPORTING
E03F1/002
FIXED CONSTRUCTIONS
Y02A20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E03B3/03
FIXED CONSTRUCTIONS
Y02A20/108
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C2203/0612
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21D13/00
FIXED CONSTRUCTIONS
International classification
E03F1/00
FIXED CONSTRUCTIONS
B65G5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Individual four-sided shaped modules used in an assembly for underground storage of storm water and other fluid storage needs. Modules are assembled into a resultant four-sided tiling shape for maximized structural strength and material use efficiency. Internal four-sided shaped modules are assembled and encased by external four-sided shaped modules. Internal adjacent modules are in direct fluid communications with one another through a channel-less chamber. Internal four-sided shaped modules drain into four-sided shaped modules chamber where fluid is either stored or drained. Assemblies include various top and side pieces along with access ports for entry into said assembly.
Claims
1. An assembly system for storing water underground, wherein the assembly system is comprised of a plurality of individual adjoining four-sided modules forming a four-sided tessellation, wherein each four-sided module is comprised of a four-sided-shaped top, where all sides meet at 90 degree angles, a combination of walls and/or legs extending downward from said four-sided-shaped top depending on their position within the assembly, wherein modules along the perimeter of the assembly contain one wall equal in length to the top to define the perimeter of the assembly to create an overall enclosed storage system, wherein, said wall is defined by extending vertically downward from said four-sided-shaped top, along its edge at a 90 degree angle so that said top and walls intercept one another at their ends, wherein said modules along the perimeter have two legs extending vertically from the four-sided-shaped top, and positioned inward from the edges of the four-sided-shaped top, and generally positioned on the side of the four-sided-shaped top opposite of the one having a wall, said legs mirrored to one another, each having a short side running parallel with the wall and a longer side running at an angle from the short side and extending inward to the center of the top, wherein modules not along the perimeter of the assembly only having two legs extending vertically from the four-sided-shaped top, and positioned inward from the edges of the four-sided-shaped top, wherein said legs mirrored to one another, each having a general V shape, where the intersection point of each leg face inward, toward each other, where each side of the V having a two short sides running parallel to one another, at the opposite end of the intersection of the V, and two longer sides running at an angle from the short side and extending inward toward each other where the sides intersect, wherein the resulting assembly of internal and perimeter modules is defined by having perimeter walls, and internal legs, said legs not in contact with one another within modules or between adjacent modules, spaced out away from all adjacent legs by at least one foot but not more than sixteen feet, and resulting in a system with no defined channels, wherein said modules of four-sided shaped assembly are arranged as a four-sided tiling in which four, four-sides meet at each vertex such that all walls of all modules are of the same width and are assembled such that walls of adjacent modules are lined up symmetrically with walls of all other modules, resulting in only 90 degree angles at each vertex of all adjoined four-sided modules so four, four-sided modules at a point make a full degrees, wherein at least one said module has an access hole in its top for access into said four-sided tiling shaped assembly system after installation underground.
2. A four-sided tessellation assembly system of claim 1, wherein the modules can be stacked together to create a taller overall module, wherein one module, known as the top module, has a four-sided-shaped top with downward extending legs and/or walls, and second module, known as the bottom module having a four-sided-shaped bottom with upward extending legs and/or walls, wherein modules being stacked have identical combinations of legs and/or walls, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs and/or walls of the four-sided top module and the top edge of the side walls of the four-sided bottom module, respectively.
3. A four-sided tessellation assembly system of claim 1, containing one or more inflow pipes in module tops or walls.
4. A four-sided tessellation assembly system of claim 1, containing one or more outflow pipes in module bottoms or walls.
5. A four-sided tessellation assembly system of claim 1, containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.
6. A four-sided tessellation assembly system of claim 1, in which up to 35% of internal four-sided shaped modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a four-sided shaped top slab larger than the resultant void area of the removed module(s), said four-sided shaped top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.
7. A four-sided tessellation assembly system of claim 1, where the four-sided top module, four-sided bottom module, four-sided top slab, and side panel are all comprised of concrete reinforced with rebar.
8. A four-sided tessellation assembly system of claim 1, where the top access hole is covered with an access frame and cover and includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.
9. A four-sided tessellation assembly system of claim 1, where the top access hole is covered with an access frame and cover to finish surface from the top access hole located underground.
10. A four-sided tessellation assembly system of claim 1, made water tight using an impervious liner, sealant or other means to prevent leakage.
11. A four-sided tessellation assembly system of claim 1, wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.
12. A four-sided tessellation assembly system of claim 2, wherein the joint is comprised of a ball and socket joint, with one module having a ball joint and the other module having a socket joint.
13. A four-sided tessellation assembly system of claim 2, wherein the joint is a shiplap configuration.
14. A four-sided tessellation assembly system of claim 1, containing an outlet weir containing one or more weir orifices to control the flow and volume of runoff to the outlet pipe.
15. An assembly system for storing water underground, wherein the assembly system is comprised of a plurality of individual adjoining four-sided modules forming a four-sided tessellation, wherein each four-sided module is comprised of a four-sided-shaped top, where all sides meet at 90 degree angles, legs extending downward from said four-sided-shaped, wherein modules having two legs extending vertically from the four-sided-shaped top, and positioned inward from the edges of the four-sided-shaped top, wherein said legs mirrored to one another, each having a general V shape, where the intersection point of each leg face inward, toward each other, where each side of the V having a two short sides running parallel to one another, at the opposite end of the intersection of the V, and two longer sides running at an angle from the short side and extending inward toward each other where the sides intersect, wherein said modules of four-sided shaped assembly are arranged as a four-sided tiling in which four, four-sides meet at each vertex such that all edges of all modules are of the same width and are assembled such that edges of adjacent modules are lined up symmetrically with edges of all other modules, resulting in only 90 degree angles at each vertex of all adjoined four-sided modules so four, four-sided modules at a point make a full degrees, wherein at least one said module has an access hole in its top for access into said four-sided tiling shaped assembly system after installation underground.
16. A four-sided tessellation assembly system of claim 15, wherein vertically extending side panels are added to the external perimeter of the assembly, said side panels extending from top to bottom of the adjacent modules a. wherein the resulting assembly of internal and side panels is defined by having perimeter walls, and internal legs, said legs not in contact with one another within modules or between adjacent modules, spaced out away from all adjacent legs by at least one foot but not more than sixteen feet, and resulting in a system with no defined channels.
17. A four-sided tessellation assembly system of claim 15, wherein the modules can be stacked together to create a taller overall module, wherein one module, known as the top module, has a four-sided-shaped top with downward extending legs and/or walls, and second module, known as the bottom module having a four-sided-shaped bottom with upward extending legs and/or walls, wherein modules being stacked have identical combinations of legs and/or walls, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs and/or walls of the four-sided top module and the top edge of the side walls of the four-sided bottom module, respectively.
18. A four-sided tessellation assembly system of claim 15, containing one or more inflow pipes in module tops or walls.
19. A four-sided tessellation assembly system of claim 15, containing one or more outflow pipes in module bottoms or walls.
20. A four-sided tessellation assembly system of claim 15, containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.
21. A four-sided tessellation assembly system of claim 15, in which up to 35% of internal four-sided shaped modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a four-sided shaped top slab larger than the resultant void area of the removed module(s), said four-sided shaped top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.
22. A four-sided tessellation assembly system of claim 15, where the four-sided top module, four-sided bottom module, four-sided top slab, and side panel are all comprised of concrete reinforced with rebar.
23. A four-sided tessellation assembly system of claim 15, where the top access hole is covered with an access frame and cover and includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.
24. A four-sided tessellation assembly system of claim 15, where the top access hole is covered with an access frame and cover to finish surface from the top access hole located underground.
25. A four-sided tessellation assembly system of claim 15, made water tight using an impervious liner, sealant or other means to prevent leakage.
26. A four-sided tessellation assembly system of claim 15, wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.
27. A four-sided tessellation assembly system of claim 15, wherein the joint is a ball and socket joint, with one module having a ball joint and the other module having a socket joint.
28. A four-sided tessellation assembly system of claim 15, wherein the joint is a shiplap configuration.
29. A four-sided tessellation assembly system of claim 15, containing an outlet weir containing one or more weir orifices to control the flow and volume of runoff to the outlet pipe.
30. A method of assembling a four-sided top module assembly system using only four-sided top modules comprised of the steps of, identifying the shape of the four-sided module assembly desired, selecting and assembling the needed number of four-sided top modules walls and/or legs, four-sided top modules with top access holes, and four-sided top modules with inflow pipes, excavating the site for assembly of the four-sided top module assembly, placing dirt, concrete or rock on the floor of said excavated site, placing one or more of the four-sided top modules together, open end down such that their side walls press directly against each other, arranging said four-sided top modules such that the exterior modules defining the perimeter of the overall assembly have walls, that the internal four-sided top modules, each have two legs, arranging that at least one four-sided top module possesses a top access hole and that at least one exterior four-sided top module possesses an inflow pipe, optionally adding side panels and cover panels to the four-sided module assembly system, filling in the surrounding area of said excavation with rock and gravel, covering over the four-sided module assembly system with dirt or other coverings.
31. A method of assembling a four-sided top and bottom module assembly system using both four-sided top and bottom modules comprised of the steps of identifying the shape of the four-sided module assembly desired, selecting and assembling the needed number of four-sided top and bottom modules walls and/or legs, four-sided top modules with top access holes, and four-sided modules with inflow pipes, excavating the site for assembly of the four-sided top module assembly, placing dirt, concrete or rock on the floor of said excavated site, placing one or more of the four-sided bottom modules together, open end up, arranging said four-sided bottom modules such that the exterior modules defining the perimeter of the overall assembly have walls, that the internal four-sided bottom modules each have two or more legs, arranging said four-sided top modules over identical bottom modules and stacking and securing utilizing a ball and socket joint to join together, arranging that at least one four-sided top module possesses a top access hole and that at least one exterior four-sided top module possesses an inflow pipe, arranging that at least one four-sided bottom module possesses a bottom drainage hole and that at least one exterior four-sided bottom module possesses an outlet weir with at least one weir orifice and an outflow pipe, optionally adding side panels and cover panels to the four-sided module assembly system, filling in the surrounding area of said excavation with rock and gravel, covering over the four-sided module assembly system with dirt or other coverings.
32. An assembly system for storing water underground, wherein the assembly system is comprised of a plurality of individual adjoining modules forming a tessellation, wherein each module is comprised of a top, a combination of walls and/or legs extending downward from said top depending on their position within the assembly, wherein modules along the perimeter of the assembly contain one wall equal in length to the top to define the perimeter of the assembly to create an overall enclosed storage system, wherein, said wall is defined by extending vertically downward from said top, along its edge at a 90 degree angle so that said top and walls intercept one another at their ends, wherein said modules along the perimeter have one or more legs extending vertically from the top, and positioned inward from the edges of the top, and generally positioned on the side of the top opposite of the one having a wall, said one or more legs having a short side running parallel with the wall and a longer side running at an angle from the short side and extending inward to the center of the top, wherein modules not along the perimeter of the assembly only having one or more legs extending vertically from the top, and positioned inward from the edges of the top, wherein said one or more legs having a general V shape, wherein the resulting assembly of internal and perimeter modules is defined by having perimeter walls, and internal legs, said legs not in contact with one another within modules or between adjacent modules, spaced out away from all adjacent legs by at least one foot but not more than sixteen feet, wherein said modules of assembly are arranged as a tiling, wherein at least one said module has an access hole in its top for access into said tiling shaped assembly system after installation underground.
33. A tessellation assembly system of claim 32, wherein the modules can be stacked together to create a taller overall module, wherein one module, known as the top module, has a top with downward extending legs and/or walls, and second module, known as the bottom module having a bottom with upward extending legs and/or walls, wherein modules being stacked have identical combinations of legs and/or walls, and the top module is stacked directly over the bottom module and secured in place utilizing joints placed at the bottom edge of the side legs and/or walls of the module and the top edge of the side walls of the bottom module, respectively.
34. A tessellation assembly system of claim 32, containing one or more inflow pipes in module tops or walls.
35. A tessellation assembly system of claim 32, containing one or more outflow pipes in module bottoms or walls.
36. A tessellation assembly system of claim 32, containing drainage holes in the bottom of said module to allow water to exit the system and percolate into underlying gravel layer or soils.
37. A tessellation assembly system of claim 32, in which up to 50% of internal modules with legs are removed without reducing the overall assembly strength and resultant internal void areas are covered by a top slab larger than the resultant void area of the removed module(s), said top slab having a notch down on its bottom side that is smaller than the void area to lock it in place within the assembly.
38. A tessellation assembly system of claim 32, where the top module, bottom module, top slab, and side panel are all comprised of concrete reinforced with rebar.
39. A tessellation assembly system of claim 32, where the top access hole is covered with an access frame and cover and includes access risers to extend the access frame and cover to finish surface from the top access hole located underground.
40. A tessellation assembly system of claim 32, where the top access hole is covered with an access frame and cover to finish surface from the top access hole located underground.
41. A tessellation assembly system of claim 32, made water tight using an impervious liner, sealant or other means to prevent leakage.
42. A tessellation assembly system of claim 32, wherein only bottom modules along with top slabs are stacked and assembled to form a storage system.
43. A tessellation assembly system of claim 33, wherein the joint is comprised of a ball and socket joint, with one module having a ball joint and the other module having a socket joint.
44. A tessellation assembly system of claim 33, wherein the joint is a shiplap configuration.
45. A tessellation assembly system of claim 32, containing an outlet weir containing one or more weir orifices to control the flow and volume of runoff to the outlet pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0054] The present embodiment(s) provides a tessellated module and assembly of modules for the underground collection and storage of fluids. Tessellated modules offer enhanced strength due to the interlinking and multi-layering design. Modules can be assembled into various shapes and sizes to meet the size, space and shape restrictions of locations where the assemblies are being installed.
[0055] The present embodiment(s) is an improvement over other underground storage systems known in the art attributed to a general V shaped leg, where the intersection point of each leg faces inward, toward each other. Such legs are positioned inward from the edges of the modules. The combination of these features increases the top load balance of the underground modules while reducing the amount of materials required.
[0056] The module assembly can be generally four-sided, rectangular, L-shaped or other configurations to work around other underground structures, including but not limited to sewer lines, utilities, fuel storage tanks, water mains and others. The tessellating process and resulting mosaic and layered assembly further provides greatly improved strength at increased depths when compared to currently available technologies and thus overcomes limitations with lateral soil pressures which increase proportionately to the depth below the ground surface.
[0057] Tessellated modules and resulting mosaic and layered assemblies can be installed at various depths and at various module heights. The top of the top module can be flush with the ground surface and placed in parking lots, landscape areas, sidewalks, airports, ports and streets and can be designed to handle site specific loading conditions such as parkway, indirect traffic, direct traffic and others. The module and assembly can also be placed deeper underground with the top of the top module being from a few inches to several dozen feet below finish surface due to its high strength design. The height of the individual modules or resulting assembled two-piece module can be from a few feet to over a few dozen feet in height.
[0058] The tessellated modules and mosaic and layered assembly will allow this system, used for storage of fluids, to be installed deeper underground and be able to handle increased pressure and soil loads due to its shape without need to increase the wall thickness of the modules or increase the amount of rebar reinforcing therefore decreasing material and overall cost of deep installations. This is a major benefit over existing technologies or methods.
[0059] In certain embodiments of the present technology, the absence of internal walls in the design of the internal module and the way modules join together with up to one module being in direct fluid communication with three other modules promotes unrestricted water flow between modules in all directions 92 (as presented in
[0060] In another embodiment, drainage holes at the bottom of a module allow storm water to fully drain out to the floor preventing standing water.
[0061] In accordance with certain embodiments, modifications of side panels 66 in specific chambers can also be made near inflow points to act as pre-treatment settling chambers and isolate incoming sediments and other pollutants. Said side panels 66 may be affixed to the sidewalls of top and/or bottom modules 18 and 40.
[0062] In some embodiments, specific chambers near outlet points can be modified to include treatment devices or methods such as media filters, membrane filters, biofilters to further treat storm water runoff before leaving the system.
[0063] In preferred embodiments, an outlet weir 160 is connected to an exterior bottom module wall before an outflow pipe 82 (
[0064] In accordance with alternate embodiments, internal modules may be assembled as a top modular assembly only or a top and bottom modular assembly combination.
[0065] In preferred embodiments, internal modules may have configurations of two V shaped legs and perimeter modules having two legs and one side wall. The design of module legs 14 and 34 of general V shape, where each side of the V includes two short sides running parallel to one another, and at the opposite end of the intersection of the V, and the two longer sides are angled from the short side, extending inward toward each other where the sides of the V shape intersect (
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[0067] The tessellated module assembly 50 of
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[0070] An embodiment of
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[0094] In certain embodiments, the tessellated module and assembly of modules include joint lines between modules which can be sealed with a waterproof sealant or the entire module assembly wrapped in a plastic liner to make the storage system water tight.
[0095] Conjoining of the modules is not limited to joints wherein differing construction environments may require different assembly methods, to increase, for example, the strength of the assembled module, may be employed and are possible and have been contemplated without departing from the scope of the present disclosure.
[0096] The internal top module 10 can be used in conjunction with other four-sided internal top modules 10, placed side-by-side, to create a tessellated module assembly 50 as represented in
[0097] The tessellated module assemblies 100 construction from many internal and perimeter top modules 10, 11 or stacked with internal and perimeter bottom 30, 31 assembled modules are placed side-by-side in rows to create various shapes that are all arranged in a tessellated pattern as in
[0098] Referring to
[0099] The present technology's enhanced function of the tessellated module assembly has improved performance, functionality and accessibility of the complete storage system assembly 100 by allowing water to freely flow and fill the assembly in all directions as shown in
[0100] Additionally, as in
[0101] Because of the complete storage system assembly 100 is a tessellated array, each individual module 11 and 31 along the perimeter is supported and connected by at least two or three adjacent modules 10, 11, 30 and/or 31, two modules 11 and 31 in the corners and three modules 10, 11, 30 and 31 along the sides. The corners may be further reinforced by side panels 66 (
[0102] Furthermore, referring to
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[0106] In accordance with one embodiment,
[0107] In accordance with another embodiment,
[0108] In an additional embodiment, the modules can be set up with perimeter and bottom modules 31 and side walls 66 and having a solid floor section to detain or retain water. If infiltration of storm water into native soil is allowable or desired, the floor of each bottom module can include a drainage hole 46 to allow captured storm water to exit through the bottom 32 of each bottom module (30 and 31) into the underlying rock base 120 layer and or native soil for ground water recharge.
[0109] In yet another embodiment,
[0110] In another embodiment, drainage holes at the bottom of a module allow storm water to fully drain out through the bottom 32 of each bottom module (30 and 31) preventing standing water.
[0111] In some embodiments, a tessellated complete storage system assembly 100 as exampled in
[0112] Parkway loading includes sidewalks and similar areas that are adjacent to streets and other areas with vehicular traffic. Indirect traffic loading includes areas that encounter daily low speed traffic from vehicles ranging from small cars up to semi-trucks. Direct traffic loading includes areas, such as streets and interstates that encounter a high volume of high speed traffic from vehicles ranging from small cars to large semi-trucks. There is also heavy duty equipment loading that includes traffic from, for example, airplanes and heavy port equipment.
[0113] Accordingly, underground storage systems of the present invention may be constructed having walls, floors, and/or ceilings of various thicknesses, shapes and strengths (e.g., differing thicknesses of concrete or steel or differing amounts of rebar) such that they achieve a parkway load rating (e.g., a H10 load rating), an indirect traffic load rating (e.g., a H20 load rating), a direct traffic load rating (e.g., a H20 load rating), or a heavy duty equipment load rating (e.g., a H25 load rating), as required for a given installation site. Such embodiments may be employed and are possible and contemplated without departing from the scope of the present disclosure. [0114] The above specification, examples, and data provide a complete description of the structure and use of exemplary embodiments. Feature(s) of the different embodiment(s) may be combined in yet another embodiment without departing from the recited claims.