VEHICLE BODY ASSEMBLY
20220126761 · 2022-04-28
Assignee
Inventors
Cpc classification
B60R2013/0287
PERFORMING OPERATIONS; TRANSPORTING
B60J5/0413
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R11/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle body assembly includes an interior trim panel, a foam support structure and a foam member. The interior trim panel has a projecting structure and defines an audio speaker opening with the projecting structure at least partially surrounding the audio speaker opening. The foam support structure is shaped and dimensioned to attach to the projecting structure. The foam support structure has a receiving surface. The foam member is shaped to conform to the foam support structure and is installed to the receiving surface.
Claims
1. A vehicle body assembly, comprising: an interior trim panel having a projecting structure and defining an audio speaker opening, the projecting structure at least partially surrounding the audio speaker opening; a foam support structure shaped and dimensioned to attach to the projecting structure, the foam support structure having a receiving surface; and a foam member shaped to conform to the foam support structure, the foam member installed to the receiving surface.
2. The vehicle body assembly according to claim 1, further comprising a body panel having an audio speaker installed thereto such that with the foam member installed to the foam support structure and the foam support structure being installed to the projecting structure of the interior trim panel, the foam member is confined between the foam support structure and the audio speaker with the interior trim panel installed to the body panel.
3. The vehicle body assembly according to claim 2, wherein the body panel is an outer door panel.
4. The vehicle body assembly according to claim 1, wherein the projecting structure includes a plurality of first flanges that extend radially inward within the audio speaker opening, and the foam support structure includes a plurality of first recesses located, shaped and dimensioned to receive corresponding ones of the plurality of first flanges with the foam support structure installed to the projecting structure.
5. The vehicle body assembly according to claim 4, wherein the projecting structure includes a plurality of second flanges that extend radially outward away from the audio speaker opening, and the foam support structure includes a plurality of second recesses located, shaped and dimensioned to receive corresponding ones of the second plurality of flanges with the foam support structure installed to the projecting structure.
6. The vehicle body assembly according to claim 1, wherein the projecting structure includes a plurality of flanges that extend radially outward away from the audio speaker opening, and the foam support structure includes a plurality of recesses located, shaped and dimensioned to receive corresponding ones of the plurality of flanges.
7. The vehicle body assembly according to claim 1, wherein the projecting structure is an annular-like projection that at least partially extends around the audio speaker opening;
8. The vehicle body assembly according to claim 1, wherein the projecting structure and the foam support structure both have an overall circular shape.
9. The vehicle body assembly according to claim 1, wherein the foam support structure has an oblong shape.
10. The vehicle body assembly according to claim 1, wherein the foam support structure has an elliptical shape.
11. The vehicle body assembly according to claim 1, wherein the projecting structure includes a plurality of projections spaced apart from one another, the plurality of projections defining an oblong circular shape.
12. The vehicle body assembly according to claim 1, wherein interior trim panel further includes a plurality of ribs shaped and dimensioned to define an audio speaker grill that extends between predetermined locations along the projecting structure such that the plurality of ribs span the audio speaker opening defining a speaker grill.
13. The vehicle body assembly according to claim 1, wherein the receiving surface of the foam support structure is an outboard facing surface, the foam support structure also having an inboard surface that attaches to the projecting structure.
14. The vehicle body assembly according to claim 13, wherein the projecting structure includes a main flange that extends in a vehicle outboard direction with the interior trim panel installed within a vehicle, and the inboard surface of the foam support structure includes at least one radially inner flange and at least one radially outer flange relative to the audio speaker opening with the main flange being located between the at least one radially inner flange and at least one radially outer flange with the foam support structure installed to the projecting structure.
15. The vehicle body assembly according to claim 14, wherein the at least one radially inner flange and the at least one radially outer flange define a gap therebetween defining a first width, and the main flange has a thickness that approximately the same as the first width of the gap such that the main flange fits snuggly into the gap.
16. The vehicle body assembly according to claim 15, wherein the at least one radially inner flange and the at least one radially outer flange are perpendicular to the outboard surface of the foam support structure.
17. The vehicle body assembly according to claim 14, wherein the at least one radially inner flange and the at least one radially outer flange are perpendicular to the outboard surface of the foam support structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] Referring now to the attached drawings which form a part of this original disclosure:
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION OF EMBODIMENTS
[0031] Selected embodiments will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
[0032] Referring initially to
[0033] The vehicle 10 includes a vehicle body structure 14 that defines a door opening 16 that provides access to a passenger compartment 18. In addition to the vehicle body assembly 12, the vehicle 10 includes a front door 20. The front door 20 and the vehicle body assembly 12 are movable between respective open orientations (not shown) and closed orientations, as shown in
[0034] The vehicle 10 depicted in the first embodiment is a pickup truck in what is referred to as a king-cab design with four doors, two doors on each side. As shown in
[0035] As shown in
[0036] The interior trim panel 26 is configured and dimensioned to attach to the body panel 32 in a conventional manner. For example, the interior trim panel 26 attaches to the body panel 32 via mechanical fasteners, snap-fitting structures, adhesive materials, or other mechanical means. Since such attachment structures are well known and conventional to the art, further description of the attachment between the interior trim panel 26 and the body panel 32 is omitted for the sake of brevity.
[0037] As shown in
[0038] The interior trim panel 26 includes has an audio speaker opening 40 that extends from the inboard surface 34 to the outboard surface 36. The interior trim panel 26 also includes a projecting structure 42 that extends perpendicular to the adjacent portions of the outboard surface 36, as shown in
[0039] Further, in the depicted first embodiment, the projecting structure 42 is a single main flange that extends entirely around the audio speaker opening 40. Alternatively, the projecting structure 42 can be a plurality of separate flanges that together define a predetermined shape, such as a circular shape, an oval or elliptical shape, or other predetermined shape corresponding to the shape of the audio speaker opening 40.
[0040] The projecting structure 42 includes a plurality of first flanges 46 that extend radially inward within the audio speaker opening 40 and a plurality of second flanges 48 that extends radially outward away from the audio speaker opening 40. As shown in
[0041] As is also shown in
[0042] The interior trim panel 26 further includes a plurality of ribs 50 shaped and dimensioned to define an audio speaker grill that extends between predetermined locations along the projecting structure 42 such that the plurality of ribs 50 span the audio speaker opening 40 defining a speaker grill that partially covers the audio speaker opening 40.
[0043] The interior trim panel 26 can be manufactured using any of a variety of materials and/or combinations of materials. The portion of the interior trim panel 26 that defines the projecting structure 42, the first flanges 46, the second flanges 48 and the ribs 50 are made of a molded plastic or polymer material. In an alternative embodiment, the projecting structure 42, the first flanges 46 and the second flanges 48 can be made of a first material and the ribs 50 can be made of a second material that differs from the first material, such as a metallic material or plastic/polymer material coated or plated with metal such as chrome.
[0044] As shown in
[0045] The receiving surface 52 of the foam support structure 28 is generally flat but includes a plurality of first recesses 56 and a plurality of second recesses 58 that extend to the inboard surface 54. The first recesses 56 can be aligned with the second recesses 58 or can be offset from one another, as shown in
[0046] The first recesses 56 are located, dimensioned and oriented along the inner periphery of the foam support structure 28 such that when the foam support structure 28 is attached to the projecting structure 42, the extensions 46a of the first flanges 46 of the projecting structure 42 fit into the fit into corresponding ones of the first recesses 56. Similarly, the second recesses 58 are located, dimensioned and oriented along the outer periphery of the foam support structure 28 such that when the foam support structure 28 is attached to the projecting structure 42, the extensions 48a of the first flanges 48 of the projecting structure 42 fit into the fit into corresponding ones of the second recesses 58, as described further below.
[0047] The inboard surface 54 of the foam support structure 28 include structures that attach to the projecting structure 42. Specifically, as shown in
[0048] The radially inner flange 62 and the radially outer flange 64 can be formed as co-axial, continuous flanges that encircle the audio speaker opening 40 (with the foam support structure 28 installed to the interior trim panel 26), or, can be a plurality of flanges with small gaps 62a and 64a, as shown in
[0049] The radially inner flange 62 and the radially outer flange 64 are spaced apart from one another defining a gap G therebetween, as shown in
[0050] The foam support structure 28 is preferably made of a molded plastic or polymer material, but can alternatively be made of metal or other suitable material.
[0051] The foam member 30 is made of a resilient compressible foam material. The foam member 30 in the first embodiment has a generally annular or ring shape (or close to an annular or ring shape) that is approximately the same shape and size as the receiving surface 52 of the foam support structure 28.
[0052] The body panel 32 is preferably a metal structure constructed using conventional manufacturing techniques. The audio speaker S is installed thereto in a conventional manner such that the audio speaker S is oriented to provide sound into the passenger compartment 18 of the vehicle 10.
[0053] Prior to installing the interior door assembly 12 to the body panel 32, the foam member 30 is placed on either an outer periphery of the audio speaker S or directly to the foam support structure 18, which is installed to the projecting structure 42 of the interior trim panel 26. When the interior door assembly 12 installed to the body panel 32, the foam member 30 is slightly compressed forming a seal between the outer periphery of audio speaker S and the foam support structure 28. The compressed foam member 30 suppresses creaking and/or rattling noises, and unwanted vibrations due to audio speaker loudness that might otherwise occur in the absence or mis-alignment of the foam member 30.
[0054] The foam support structure 28 has a relatively wide outboard surface 36 that is as wide or wider than the annular width of the foam member 30. Therefore, when the foam member 30 is placed on the outboard surface 36 with either an adhesive or double sided adhesive tape, the foam member 30 and the outboard surface 36 of the foam support structure 28 have very large surface areas such that a reliable bond is established therebetween. Therefore, over the life of the vehicle 10 and the audio speaker S, the foam member 30 remains in its installed position and is prevented from moving out of position.
Second Embodiment
[0055] Referring now to
[0056] In the second embodiment, the vehicle body assembly 112 is a rear door of the vehicle 110, where the vehicle 110 is a crew-cab style pickup truck. As shown in
[0057] As shown in
[0058] It should be understood from the drawings and the description of the second embodiment, that the projecting structure (not shown) of the interior trim panel 126 has approximately the same irregular or oblong shape as the inner flange 162 and outer flange 162 of the foam support structure 128.
Third Embodiment
[0059] Referring now to
[0060] In the third embodiment, the vehicle body assembly 212 is a front door of the vehicle 110 shown in
Fourth Embodiment
[0061] Referring now to
[0062] In the third embodiment, the vehicle body assembly 312 can be either a front door or a rear door of a vehicle. As shown in
[0063] It should be understood from the drawings and the description herein that the projecting structure (not shown) of the interior trim panel 326 also has an elliptical shape that complements and receives radially inner and outer flanges of the foam support structure 328 is a manner consistent with the description in the first embodiment of the attachment of the foam support member 28 to the projecting structure 42.
[0064] The various vehicle structural elements and features other than the interior trim panels, the foam support structures and the foam member (as described above), are conventional components that are well known in the art. Since such elements and features are well known in the art, these structures will not be discussed or illustrated in detail herein. Rather, it will be apparent to those skilled in the art from this disclosure that the components can be any type of structure and/or programming that can be used to carry out the present invention.
General Interpretation of Terms
[0065] In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. Also as used herein to describe the above embodiments, the following directional terms “forward”, “rearward”, “above”, “downward”, “vertical”, “horizontal”, “below” and “transverse” as well as any other similar directional terms refer to those directions of a vehicle equipped with the vehicle body assembly. Accordingly, these terms, as utilized to describe the present invention should be interpreted relative to a vehicle equipped with the vehicle body assembly.
[0066] The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed.
[0067] While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. For example, the size, shape, location or orientation of the various components can be changed as needed and/or desired. Components that are shown directly connected or contacting each other can have intermediate structures disposed between them. The functions of one element can be performed by two, and vice versa. The structures and functions of one embodiment can be adopted in another embodiment. It is not necessary for all advantages to be present in a particular embodiment at the same time. Every feature which is unique from the prior art, alone or in combination with other features, also should be considered a separate description of further inventions by the applicant, including the structural and/or functional concepts embodied by such features. Thus, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.