Gripper with spinning means

Abstract

A system for performing a subterranean operation that can include a plurality of tools, and a gripper conveying means configured to connect with any one of the plurality of tools and perform a first operation on a rig. The system can also include tools with an encapsulated chamber having electronic components contained therein with the tools in compliance with an explosion-exposed (EX) certification.

Claims

1. A system for performing a subterranean operation, the system comprising: a plurality of tools; a gripper conveyance that is connectable with any one of the plurality of tools and perform a first operation on a rig; a rotatable input shaft; and a rotatable output shaft connectable to the rotatable input shaft of each one of the plurality of tools.

2. The system of claim 1, wherein the gripper conveyance that is connectable to another one of the plurality of tools to perform a second operation on the rig.

3. The system of claim 2, wherein the first operation is different than the second operation.

4. The system of claim 2, wherein a first tool of the plurality of tools is configured to perform the first operation and a second tool of the plurality of tools is configured to perform the second operation, and wherein the first tool is different than the second tool.

5. The system of claim 1, wherein each of the plurality of tools comprise: a first inductive coupling.

6. The system of claim 5, wherein the gripper conveyance comprises: a second inductive coupling.

7. The system of claim 6, wherein the first inductive coupling receives at least one of wireless power and wireless communication from the second inductive coupling.

8. The system of claim 1, wherein the plurality of tools comprises a plurality of grippers, and wherein the gripper conveyance is connectable with any one of the plurality of grippers and operate the one of the plurality of grippers to grip and move a pipe body.

9. The system of claim 8, wherein each of the plurality of grippers comprise: a gripper configured to grip the pipe body; the rotatable input shaft; a differential coupling for connecting the rotatable input shaft to the gripper; and a first inductive coupling.

10. The system of claim 9, wherein the gripper conveyance comprises: the rotatable output shaft being connectable to the rotatable input shaft of each one of the plurality of grippers, and a second inductive coupling.

11. The system of claim 10, wherein the first inductive coupling receives at least one of wireless power and wireless communication from the second inductive coupling.

12. The system of claim 10, wherein each of the plurality of grippers further comprises a spinner for spinning the pipe body while the pipe body is being gripped by the gripper, and wherein the differential coupling selectively engages either one of the gripper and the spinner while disengaging the other one of the gripper and the spinner.

13. The system of claim 1, wherein the any one of the plurality of tools comprises a housing with electronic components contained within the housing, and wherein the any one of the plurality of tools complies with requirements for explosion-exposed (EX) areas on the rig.

14. The system of claim 1, wherein any one of the plurality of tools comprises an encapsulated chamber with electronic components contained within the encapsulated chamber, and wherein the any one of the plurality of tools complies with an explosion-exposed (EX) certification.

15. The system of claim 14, wherein the encapsulated chamber is filled with an oil.

16. The system of claim 1, wherein each of the plurality of tools comprises an encapsulated chamber with electronic components contained within the encapsulated chamber, and wherein each of the plurality of tools complies with an explosion-exposed (EX) certification.

17. The system of claim 16, wherein the encapsulated chamber is filled with an oil.

18. The system of claim 1, further comprising: a tool with a housing; and the gripper conveyance, wherein the gripper conveyance is configured to connect to the tool, and wherein the tool and the housing are configured to rotate relative to the gripper conveyance when the tool is connected to the gripper conveyance.

19. The system of claim 18, wherein the tool further comprises: a gripper configured to grip a pipe body, wherein the gripper conveyance is configured to rotate the tool about the rotatable output shaft relative to the gripper conveyance when the tool is connected to the gripper conveyance.

20. A system for performing a subterranean operation, the system comprising: a plurality of tools; and a gripper conveyance connectable with any one of the plurality of tools and perform a first operation on a rig, wherein the any one of the plurality of tools comprises a first inductive coupling, wherein the gripper conveyance comprises a second inductive coupling, and wherein the first inductive coupling and second inductive coupling enable bi-directional communication between the any one of the plurality of tools and the gripper conveyance.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Exemplary embodiments are illustrated in the accompanying drawings, wherein:

(2) FIG. 1 shows, in a perspective view, a gripper according to the present disclosure;

(3) FIG. 2 shows, in a top view, the gripper from FIG. 1;

(4) FIG. 3 shows, in a side view, the gripper from FIG. 1;

(5) FIG. 4 shows, in a cross-sectional view, the gripper as seen through the line A-A from FIG. 2;

(6) FIG. 5 shows, in a cross-sectional view, the gripper as seen through the line B-B from FIG. 2;

(7) FIG. 6 shows, in a cross-sectional view, the gripper as seen through the line C-C from FIG. 3;

(8) FIG. 7 shows, in a cross-sectional view, the gripper as seen through the line D-D from FIG. 3;

(9) FIG. 8 shows, in a cross-sectional view, the gripper as seen through the line F-F from FIG. 2;

(10) FIG. 9 shows, in a cross-sectional view, the gripper as seen through the line E-E from FIG. 3;

(11) FIG. 10 shows, in a top view, the gripper from FIG. 1 holding a small diameter pipe;

(12) FIG. 11 shows, in a top view, the gripper from FIG. 1 holding a large diameter pipe;

(13) FIG. 12 shows, in a perspective view, a drilling rig comprising a system according to the present disclosure; and

(14) FIG. 13 shows, in a large scale, the system from FIG. 12.

DETAILED DESCRIPTION OF THE DISCLOSED EXEMPLARY EMBODIMENTS

(15) In the following description, identical reference numerals refer to similar or identical features. The figures may be shown slightly simplified and schematic and the different features on the figures are not necessarily drawn to scale.

(16) FIGS. 1-3 show a gripper 1 according to the present disclosure. The gripper 1 is provided with a housing 2, to which both gripping means 3 and spinning means 5 are connected. In a normal position of use, the housing 2 covers most of the parts constituting the gripper 1. These parts will be visible with reference to the following cross-sectional drawings. The gripping means 3 is provided in the form of two sets of gripping arms 31a. The gripping arms 31a are driven by drive arms 31b, rotatable around rotation axes 31e, and connected by link arms 31c, the link arms being connected to the gripper housing 2 at a rotation axis 31d. The functionality of the gripping means 3, which allows gripping of pipes and other objects of various diameters, was disclosed in the applicant's own U.S. Pat. No. 8,419,097 to which reference is made for an in-depth description of the gripping means 3. The spinning means 5 comprises active rollers 51a, 51b. When holding a pipe body 11, see FIGS. 10 and 11, in the gripping arms 31a, track rings 51c on the active rollers 51a, 51b will engage the pipe body 11 so that the pipe body 11 is spun with the active rollers 51a, 51b. The gripping arms 31a are further provided with passive rollers 34 in order to ease the rotation of a pipe body 11 held in the gripper arms 31a. The gripper 1 is provided with a flanged interface 23 forming a connecting means for a conveying means 14, see FIGS. 12 and 13, as will be described more in detail below with reference to the following figures. FIGS. 2 and 3 show the gripper 1 in a top view and in a side view, respectively.

(17) Reference is now made to FIGS. 4-9, which are various cross-sections taken from FIGS. 2 and 3. An input shaft 9, with shaft connection 91, is connected to a differential coupling means 6 (or differential coupling 6), which will be described in the following. The input shaft 9 is connected to a first differential gear 6a further connected to a differential spider gear 6c which in turn is connected to a differential housing 6d and to second differential gear 6d, as can be best seen in FIGS. 5 and 6. The differential coupling means 6 divides input power from the rotatable input shaft 9 into what may be described as two branches, wherein one branch provides the gripping function while the other branch provides the spinning function. In the shown embodiment, the gripping function is activated upon rotation of the differential housing 6, while the spinning function is activated by rotation of the second differential gear 6d. For transferring the power as effectively as possible, the gripper 1 is provided with breaking means 7 selectively disabling one of the two branches so that the input power may be supplied to either the gripping means 3 or to the spinning means 5. In the shown embodiment the breaking means 7 comprises a first break 7a in the form of an electromechanical holding brake and a second brake 7b in the form of a solenoid actuator, see FIG. 8, both energizable and controllable via inductive coupling means 13 (or inductive coupling 13) as will be described more in detail below. For activating the gripping means 3 (or gripper 3), the inductive coupling means 13 will energize the holding brake 7a to prevent the second differential gear 6b from rotating thereby disabling the spinning function. As the second differential gear 6b is blocked, the first differential gear 6a and the spider gear 6c will set the differential housing 6d in rotation, if possible. The solenoid actuator 7b, which is best seen in FIG. 8, pulls a lever arm 77 connected to a ratchet mechanism 73. The ratchet mechanism 73, when energized by the solenoid actuator 7b, is freed from its engagement with a ratchet wheel 71, thus allowing the ratchet wheel 71 to be rotated. In its idle state, the ratchet 73 mechanism is biased by means of a not shown spring so as to prevent the ratchet wheel 71 from rotating, thereby disabling the gripping function as will be explained in the following. The inductive coupling means 13 activates the solenoid actuator 7b, thus allowing the ratchet wheel 71 to rotate. The ratchet wheel 71 is connected to a first spur gear 59, the first spur gear further being connected to a second spur gear 59a and third spur gear 59b, as best seen in FIGS. 7 and 8. The second spur gear 59a is connected to a hypoid gear pinion 47a, the hypoid gear pinion 47a further being connected to a hypoid gear 48a, as can be best seen in FIG. 4. The hypoid gear 48a is further connected to a sun gear 49a engaged with a planet gear stage 53a including a stationary ring gear. Finally the planet gear stage 53a is driving a first drive shaft 55a, the drive shaft 55a having an axis of rotation coinciding with the rotation axis 31e and the drive shaft being connected to and being able to drive the drive arms 31b for moving the gripper arms 31a. The third spur gear 59b has similar connections, i.e. driving a hypoid gear pinion 47b, in turn driving a second drive shaft 55b. The above description describes one embodiment of the mechanisms involved for activating the gripping means 3. The gripping force may be controllable by measuring torque on a motor driving the input shaft 9. The motor may be provided in the gripper conveying means 14 as will be discussed below.

(18) In a second position of use, typically when a pipe body 11 has already been gripped by the gripper 1, the spinning means 5 may be activated. The gripping function is then disabled by deactivating the solenoid actuator 7b. The biasing spring will then force the ratchet mechanism 73 into engagement with the ratchet wheel 71, thus locking the differential housing 6d and thereby disabling movement of the gripping arms 31a. At the same time, the holding brake 7a is deactivated so that the second differential gear 6b becomes free to rotate. The input shaft 9 is connected to the second differential gear 6b via the first differential gear 6a and the differential spider gear 6c. The second differential gear 6b is connected to a bevel gear pinion 38, the bevel gear pinion driving a bevel gear shaft 39, as best seen in FIGS. 5 and 6. The bevel gear shaft 39 is connected with a first chain wheel 43a and a second chain wheel 43b. The first chain 43a wheel is further connected to a third chain wheel 45a via a chain 41, as best seen in FIG. 9. The third chain wheel 45a is connected to a roller sun gear 33a further connected to a plurality of roller planet gears 32a, as can be best seen in FIG. 6. The roller planet gears 32a engage with the active roller 51b. The second chain wheel 43b is similarly connected to a fourth chain wheel 45b similarly driving the first active roller 51a, the first and second active rollers 51a, 51b constituting the spinning means 5. Each active roller 51a, 51b is provided with two track rings 51c held in place by locking nuts 51d, the track rings 51c providing the necessary friction for a pipe body 11 held in the gripping arms 31a to be rotated.

(19) FIGS. 10 and 11 show the gripper 1 holding a small diameter pipe 11 and a large diameter pipe 11, respectively. Once again reference is made to U.S. Pat. No. 8,419,097 for an in-depth description of the functionality of the gripping means 3.

(20) FIGS. 12 and 13 show a drilling rig 27 where a system 10 as described above is provided on the rig floor 29. The system 10 comprises a conveying means 14 in the form of a robot, which is best seen in the enlarged view in FIG. 13. The robot 14, which will not be discussed in detail herein, has six rotational axes and is also adapted to be translated along a track 28 as indicated in the figures. The drilling rig 27 is further provided with a tool magazine 24 provided with a plurality of tools 26, including one or more grippers 1 as described above. The robot 14 approaches the tool magazine 24 and connects to the gripper 1. A tool interface 23′ on the robot 14 fits complimentary to the flanged tool interface 23 on the gripper 1. A rotatable output shaft 19 on the robot connects to the shaft connection 91 on the rotatable input shaft 9 on the gripper 1. Upon connecting the gripper 1 to the robot 14, inductive coupling means 13′ (or inductive coupling 13′) on the robot is brought into proximity with the inductive coupling means 13 on the gripper, thereby enabling wireless transfer of power and communication to the gripper, and also feedback communication from the gripper 1 to the robot 14. The tool interfaces 23, 23′ and the rotatable input and output shafts 9, 19 constitute the connecting means of the gripper 1 and the robot 14. The connecting means is provided as a standardized tool interface allowing the robot 14 to connect and disconnect to and from each of the tools 26 in the tool magazine 24. The rig floor is also provided with a storage area 22 for pipe bodies 11. The robot 14, connected to the gripper 1, is translated along the track 28 to approach the storage area 22 to grip a pipe body 11. The robot 14 may further move the pipe body 11 on the rig floor 29, such as to a well centre 20 in order to spin the pipe body 11 into a not shown pipe string. It should also be noted that the system 10 in the shown embodiment is controllable by means of a control unit 25 provided in the robot. The control unit 25 may receive instructions from an operator to have the system perform a certain task, whereby the control unit 25 activates the robot to pick up a preferred tool, which according to this embodiment is a gripper 1. The control unit also activates or deactivates the power supply via the inductive coupling means 13, 13′ and the control unit 25 starts and stops a not shown motor provided in the robot 14 to operate the gripper 1 by rotating the rotatable input shaft 9 as described above.

(21) The above-mentioned embodiments illustrate rather than limit the present disclosure, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In particular, a person skilled in the art would be able to construct the gearing from the differential coupling means to the gripping means and to the spinning means in a variety of different ways without departing from the scope of the disclosure. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.

(22) Embodiment 1. Apparatus (1) for gripping a tubular member (2) where the apparatus (1) includes a die (4) and a die holder (6), and where at least one of the die (4) and the die holder (6), on its portion facing the other, has at least two axially, in the direction of a tubular member (2) when engaged by the die (4), formed ridges (12, 28) that complementary fit in valleys (14, 30) in the other of the die (4) and the die holder (6), the ridges (12, 28) having a larger bottom width (16) than top width (18) in the radial direction from the die (4) or die holder (6) towards the other of the die (4) or die holder (6), characterised in that radial centre lines (52) of the ridges (12, 28) are substantially parallel, and where the die (4), when unengaged, is radially movable between abutment of the die ridges (12) to the die holder (6) and abutment of the die (4) to at least one stop member (36) of the die holder (6).

(23) Embodiment 2. The apparatus (1) according to embodiment 1, wherein holder ridges (28) are plough-formed (32) at their upper portion.

(24) Embodiment 3. The apparatus (1) according to embodiment 1 or 2, wherein a pair of stop members (36) forms a dove tail slot.

(25) Embodiment 4. The apparatus (1) according to any of the preceding embodiments, wherein a lock member (40) is biased towards its locking position.

(26) Embodiment 5. The apparatus (1) according to any of the preceding embodiments, wherein a magnet (56) is fixed to the die holder (6) close to the die ridges (12), or in the die (4) close to the holder ridges (28) when the die (4) is in its working position in the die holder (6).

(27) Embodiment 6. Method for gripping a tubular member (2) by use of an apparatus (1) according to embodiment 1, characterised in that the method includes: releasably latching a tool (8) to the die (4) and sliding the die (4) into the die holder (6), thereafter releasing the tool (8) from the die (4); gripping and releasing a tubular member (2); and lathing the tool (8) to the die (4) and retrieving the die (4) from the die holder (6).

(28) Embodiment 7. The method according to embodiment 6, wherein the method includes releasing a lock member (40) prior to retrieval of the die (4).

(29) Embodiment 8. A system for performing a subterranean operation, the system comprising: a plurality of tools; and a gripper conveying means configured to connect with any one of the plurality of tools and perform a first operation on a rig.

(30) Embodiment 9. The system of embodiment 8, wherein the gripper conveying means is configured to connect to another one of the plurality of tools to perform a second operation on the rig.

(31) Embodiment 10. The system of embodiment 9, wherein the first operation is different than the second operation.

(32) Embodiment 11. The system of embodiment 9, wherein a first tool of the plurality of tools is configured to perform the first operation and a second tool of the plurality of tools is configured to perform the second operation, and wherein the first tool is different than the second tool.

(33) Embodiment 12. The system of embodiment 8, wherein each of the plurality of tools comprise: a rotatable input shaft; and a first inductive coupling means.

(34) Embodiment 13. The system of embodiment 5, wherein the gripper conveying means comprises: a rotatable output shaft connectable to the rotatable input shaft of each one of the plurality of tools, and a second inductive coupling means.

(35) Embodiment 14. The system of embodiment 13, wherein the first inductive coupling means receives at least one of wireless power and wireless communication from the second inductive coupling means.

(36) Embodiment 15. The system of embodiment 8, wherein the plurality of tools comprises a plurality of grippers, and wherein the gripper conveying means is configured to connect with any one of the plurality of grippers and operate the one of the plurality of grippers to grip and move a pipe body.

(37) Embodiment 16. The system of embodiment 15, wherein each of the plurality of grippers comprise: a gripping means configured to grip the pipe body; a rotatable input shaft; a differential coupling means for connecting the rotatable input shaft to the gripping means; and a first inductive coupling means.

(38) Embodiment 17. The system of embodiment 16, wherein the gripper conveying means comprises: a rotatable output shaft connectable to the rotatable input shaft of each one of the plurality of grippers, and a second inductive coupling means comprise.

(39) Embodiment 18. The system of embodiment 17, wherein the first inductive coupling means receives at least one of wireless power and wireless communication from the second inductive coupling means.

(40) Embodiment 19. The system of embodiment 17, wherein each of the plurality of grippers further comprises a spinning means for spinning the pipe body while the pipe body is being gripped by the gripping means, and wherein the differential coupling means selectively engages either one of the gripping means and the spinning means while disengaging the other one of the gripping means and the spinning means.

(41) Embodiment 20. The system of embodiment 15, wherein the any one of the plurality of tools comprises a first inductive coupling means, wherein the gripper conveying means comprises a second inductive coupling means, and wherein the first inductive coupling means and second inductive coupling means enable bi-directional communication between the any one of the plurality of tools and the gripper conveying means.

(42) Embodiment 21. The system of embodiment 8, wherein the any one of the plurality of tools comprises a housing with electronic components contained within the housing, and wherein the any one of the plurality of tools complies with requirements for explosion-exposed (EX) areas on the rig.

(43) Embodiment 22. The system of embodiment 8, wherein any one of the plurality of tools comprises an encapsulated chamber with electronic components contained within the encapsulated chamber, and wherein the any one of the plurality of tools complies with an explosion-exposed (EX) certification.

(44) Embodiment 23. The system of embodiment 22, wherein the encapsulated chamber is filled with an oil.

(45) Embodiment 24. The system of embodiment 8, wherein each of the plurality of tools comprises an encapsulated chamber with electronic components contained within the encapsulated chamber, and wherein each of the plurality of tools complies with an explosion-exposed (EX) certification.

(46) Embodiment 25. The system of embodiment 24, wherein the encapsulated chamber is filled with an oil.

(47) Embodiment 26. The system of embodiment 8, further comprising: a tool with a housing; and a gripper conveying means, wherein the gripper conveying means is configured to connect to the tool, and wherein the tool and the housing are configured to rotate relative to the gripper conveying means when the tool is connected to the gripper conveying means.

(48) Embodiment 27. The system of embodiment 26, wherein the tool further comprises: a gripping means configured to grip a pipe body, and a rotatable input shaft, and wherein the gripper conveying means further comprises: a rotatable output shaft connectable to the rotatable input shaft of the tool, with the gripper conveying means being configured to rotate the tool about the rotatable output shaft relative to the gripper conveying means when the tool is connected to the gripper conveying means.