Packaging and devices for mixing medicament substances
11311673 · 2022-04-26
Assignee
Inventors
Cpc classification
A61M5/3158
HUMAN NECESSITIES
A61M5/2448
HUMAN NECESSITIES
A61M2005/3128
HUMAN NECESSITIES
A61M5/19
HUMAN NECESSITIES
A61M5/284
HUMAN NECESSITIES
A61M2005/31598
HUMAN NECESSITIES
A61M5/31596
HUMAN NECESSITIES
International classification
A61M5/24
HUMAN NECESSITIES
A61M5/28
HUMAN NECESSITIES
A61M5/19
HUMAN NECESSITIES
Abstract
A device (200) for mixing first and second substances. The device comprises a first container (100) for storage of the first substance and a second container (150) received in the first container (100) and for storage of the second substance. An outlet (112) is disposed at the distal end of the first container (100). Valve means (180) are provided for closing a distal end of the second container (150) and a proximal end of the first container (100). A stopper means (166) closes a proximal end of the second chamber (152) and is movable with respect to the second container (150). An operating mechanism drives relative movement between the first and second containers for causing displacement of the second substance into the first chamber (102) through the valve means (180) when the outlet (112) is closed, for mixing the first and second substances in a mixing stroke of the device.
Claims
1. A device for mixing first and second substances in a cartridge comprising a first container having a first chamber for storage of the first substance, an outlet disposed at a distal end of the first chamber, a closure member for closing the outlet, a second container at least partially received in the first container and having a second chamber for storage of the second substance, a valve for closing a distal end of the second chamber and a proximal end of the first chamber, and a stopper for closing a proximal end of the second chamber, the stopper being movable with respect to the second container, the device comprising: a cartridge holder for receiving the cartridge; a mixing drive element; a delivery drive element; and an operating mechanism comprising a spring for driving movement of the mixing drive element in a distal direction with respect to the cartridge holder upon activation of the operating mechanism, thereby to cause relative movement between the first container and the second container and to displace the second substance into the first chamber through the valve when the outlet is closed to cause mixing of the first and second substances in a mixing stroke of the device; wherein the second container, in response to actuation of the delivery drive element, moves in a distal direction with respect to the first container when the outlet is open to displace the mixed first and second substances through the outlet in a delivery stroke of the device, wherein movement of the mixing drive element in the distal direction causes proximal movement of the second container with respect to the cartridge holder, and wherein the proximal movement of the second container during the mixing stroke of the device causes movement of the delivery drive element from an initial position into an operating position disposed proximally with respect to the initial position.
2. The device according to claim 1, wherein the mixing drive element is arranged to displace the stopper of the cartridge in a distal direction with respect to the second container during the mixing stroke.
3. The device according to claim 2, wherein the mixing drive element comprises a plunger.
4. The device according to claim 1, wherein the delivery drive element comprises a button.
5. The device according to claim 1, wherein the delivery drive element is attachable to the second container of the cartridge.
6. The device according to claim 5, further comprising a clamp arrangement for securing the delivery drive element to the second container.
7. The device according to claim 6, wherein the clamp arrangement is arranged to apply a clamping force to an outer wall of the second container.
Description
(1) Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which like reference numerals are used for like features, and in which:
(2)
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(7)
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(13)
(14) The cartridge 10 is arranged to contain two medicament substances in separate respective chambers until the medicament is to be administered. The cartridge 10 is operable to first mix the medicament substances together within the cartridge 10, and then to express the mixture from the cartridge 10 for administration to a patient. To this end, the cartridge 10 comprises a first or outer container 100 that includes a first chamber 102 for receiving a first medicament substance, and a second or inner container 150 that includes a second chamber 152 for receiving a second medicament substance.
(15) The first container 100 comprises a container body 104 that defines the first chamber 102. The first container body 104 includes a tubular major part 106 with an open proximal end 108, and a distal part comprising a reduced diameter neck 110 that provides an outlet 112 of the first chamber. An annular flange or collar 114 extends around the neck 110 adjacent to its distal end. In this example, the tubular major part 106, neck 110 and collar 114 of the body 102 are integrally formed from glass or another suitable material (such as a biocompatible and pharmacologically inert plastics material).
(16) The outlet 112 is closed by a first or outer closure member 120, formed for example from an elastomeric material (such as a halobutyl or other rubber material). The closure member 120 comprises a sealing disc 122 having a flat proximal face that forms a seal against the distal end of the neck 110. A tubular throat 124 extends distally from the sealing disc 122 to define a bore 126. The distal end of the bore 126 is open, whilst the proximal end of the bore 126 is closed by the sealing disc 122. In this way, the part of the sealing disc 122 that closes the bore 126 defines a sealing element for the distal end of the first chamber in the form of a pierceable septum 128.
(17) The closure member 120 is retained in place on the distal end of the first container body 102 by a coupling element 130. The coupling element 130 may be formed from a rigid plastics material, such as polyoxymethylene (POM) or polypropylene (PP). The coupling element 130 comprises an annular body or ring part 132 having an inwardly-directed flange 134 at its distal end for retaining the closure member 120, and a plurality of inwardly-facing clip formations 136 at its proximal end. The clip formations 136 are shaped to engage with the proximal side of the collar 114 of the first container body 102 when the closure member 120 is pressed onto the neck 110 during assembly, so as to clamp the sealing disc 122 of the closure member 120 to the distal end of the first container body 102.
(18) The outer surface of the annular body 132 carries a first or distal engagement formation 138 and a second or proximal engagement formation 140. In this example, each engagement formation 138, 140 comprises an annular rib or projection with a ramped distal face and a perpendicular proximal face. The first engagement formation 138 is disposed adjacent to the distal end of the coupling element 130, and the second engagement formation 140 is proximally spaced from the first engagement formation 138.
(19) As will be explained in more detail below, the first and second engagement formations 138, 140 are arranged to engage with the needle assembly 12 to clip the cartridge 10 to the needle assembly 12 in one of two insertion or attachment positions.
(20) The needle assembly 12 comprises a hypodermic needle 14 that is mounted to a needle holder 16. The needle holder 16 includes a generally tubular, proximally-extending piercing member 18. The lumen of the needle 14 is in fluid communication with the bore of the piercing member 18. The proximal tip 20 of the piercing member 18 is sharpened to enable the piercing member 18 to puncture the septum 128 in use. A plurality of arms 22 extend proximally from the needle holder 16. The proximal end of each arm 22 is provided with a clip 24 that is arranged to cooperate with each of the engagement formations 138, 140 of the coupling element 130, so that the arms 22 and the associated clips 24 define a cartridge connector of the needle assembly 12. A removable needle cap 26 is fitted over the needle 14 to maintain sterility of the needle 14 prior to use.
(21) The second container 150 comprises a container body 154 that defines the second chamber 152. The second container body 154 is similar in shape and construction to the first container body 104, and thus comprises a tubular major part 156 having a proximal end 158, a neck 160 providing an outlet 162 of the second chamber 152, and a collar 164 that extends around the neck 160 at its distal end. The outer diameter of the tubular part 156 of the second container body 154 is less than the inner diameter of the corresponding tubular part 106 of the first container body 102, so that the second container 100 can be received in the tubular part 106 of the first container body 102 with a clearance between the respective tubular parts 106, 156.
(22) An elastomeric bung or stopper 166 is received in the tubular part 156 of the second container body 154 to close the proximal end of the second chamber 152. The stopper 166 is sized to form a seal against the internal wall of the tubular part 156 of the second container body 154, and is slidable with respect to the second container body 154 in use.
(23) The distal end of the second container body 154 is closed by a second or inner closure member 170 in the form of a cap 172 that fits over the collar 164 of the second container body 154. The cap 172 comprises a distal face 174 and an annular ring part 176 that extends proximally from the distal face 174 to receive the neck 164 of the second container body 154. An inwardly-directed flange 176 is disposed at the proximal end of the cap 172 to engage around the neck 160 on the proximal side of the collar 164 to secure the cap 172 to the second container body 154. The annular ring part 176 has an outer diameter that is larger than the outer diameter of the tubular major part 156 of the second container body 154, and is sized so that a seal is formed between the cap 172 and the inner wall of the tubular major part 106 of the first container body 104 when the second container 200 is received in the proximal end 108 of the first container 100.
(24) The cap 172 is formed from an elastomeric material, such as a halobutyl or other rubber material. The inner dimensions of the cap 172 are such that the cap 172 is slightly deformed when fitted over the collar 164 of the neck 160 of the second container body 154. In this way, a seal is formed between the cap 172 and the outer surfaces of the neck 160 and the collar 164.
(25) The distal face 174 of the cap 172 is formed to provide a one-way slit valve 180 for closing the distal end of the second chamber 152. To this end, the distal face 174 comprises a generally wedge-shaped region 182 that faces away from the second chamber 152 (i.e. the ridge of the wedge-shaped region 182 extends from the distal side of the cap 172), and a slit 184 extends through the cap 172 along the ridge to divide the wedge-shaped region 182 into a pair of valve members 186.
(26) The valve members 186 are biased towards one another so that, when fluid pressures on each side of the slit valve 180 are equal, the valve members 186 seal against one another to close the slit 184. When the pressure on the proximal side of the slit valve 180 is sufficiently greater than the pressure on the distal side, the bias of the valve members 186 can be overcome to cause the valve members 186 to part to allow fluid flow through the slit valve 180 in the distal direction. However, when the pressure on the distal side of the slit valve 180 exceeds the pressure on the proximal side, the valve members 186 are urged towards one another to close the slit 184. In this way, fluid flow through the slit valve 180 is only possible in the distal direction.
(27)
(28)
(29) The second chamber 152, in the second container, contains the second medicament substance, which is typically a liquid. The second chamber 152 is closed at its proximal end by the stopper 166 and at its distal end by the second closure member 170. In this starting state, the slit valve 180 is closed to seal the distal end of the second chamber 152 and the proximal end of the first chamber 102, so that the first and second medicament substances are kept apart until mixing is required.
(30) The needle assembly 12 is mounted to the cartridge 10 in a first attachment position, with the clips 24 engaged with the first engagement formations 138 of the coupling element 130. In this first attachment position, the piercing member 18 is received in the bore of the throat 124, but the piercing member 18 does not pierce the septum 128.
(31) The walls of the throat 124 are shaped to form a seal around the piercing member 18. Thus, when in the first attachment position, the proximal end of the piercing member is enclosed in a closed chamber adjacent to and on a distal side of the septum 128. Together with the needle cap 26, this seal arrangement ensures that the sterility of the needle 14 is preserved.
(32) In a first phase of operation, mixing of the substances is driven by movement of the second container 150 in the proximal direction with respect to the first container 100, as shown in
(33)
(34) Having mixed the first and second medicament substances, the mixed medicament can now be delivered from the cartridge 10. To allow delivery of the medicament, the cartridge 10 is moved distally with respect to the needle assembly 12 into a second insertion or attachment position, as shown in
(35) To express the medicament from the needle 14, the second container 150 is moved in the distal direction with respect to the first container 100 in a medicament delivery stroke that occurs during a second phase of operation of the cartridge 10. As the second container 150 moves in the distal direction, the slit valve 180 remains closed, so that the second closure member 170 acts as a piston that reduces the volume of the first chamber 102. The mixed medicament is thus forced out of the first chamber 102 through the needle 14.
(36) The components of the cartridge 10 can be supplied as a kit of parts to allow the cartridge 10 to be loaded with the first and second medicament substances by a medicament manufacturer. Although several different procedures can be used to load the cartridge 10, in one example the stopper 166 is placed in position in the second container body 154, the second chamber 152 is filled with the second medicament substance from the distal end of the second container 150, and then the second closure member 170 is fitted to seal the second chamber 152. The second container 150 is then placed in position in the first container body 104 to close the proximal end of the first chamber 102, and the first chamber 102 is then filled with the first medicament substance. Finally, the first closure member 120 is placed on the distal end of the first container body 104 and secured by clipping the coupling element 130 into place. With this sequence of steps, it is possible to substantially exclude air from the first and/or the second chamber 102, 152 if required.
(37) In practice, two different methods can be used to operate the cartridge 10 as shown in
(38) In a second method, a drive mechanism of a delivery device applies a drive force directly to the stopper 166 to drive the stopper distally with respect to the first container body 104. In this case the second container body 154 is free to move to accommodate the exchange in volume between the first and second chambers 102, 152 during the mixing stroke. Thus, in the mixing stoke, the force applied to the stopper 166 increases the fluid pressure in both the first and second chambers 102, 152, with the result that the second container body 154 moves proximally with respect to the first container body 104. In this case, the flow of the second medicament substance into the first chamber 102 through the slit valve 180 is driven by the “positive” pressure in the second chamber 152. The second container body 154 can then be moved in the distal direction to expel the medicament through the needle 14.
(39) It will be appreciated from
(40)
(41) Referring to
(42) The drive element 204 comprises a generally cylindrical button 206 disposed proximally with respect to the second container body 154, with a proximal end part of the second container body 154 received in an annular recess 208 formed in the distal face 210 of the button 206.
(43) A clamping arrangement is provided to secure the drive element 204 to the second container body 154. A threaded bore 211 extends axially through the button 206 to receive a clamping rod 212 of the drive element 204. A shaft part 214 of the clamping rod 212 is threaded for engagement with the bore 211, and a disc-shaped head part 216 is disposed at the distal end of the shaft part 214, with the head part 216 received in the proximal end of the second container body 154.
(44) A clamping ring 220, comprising an elastomeric O-ring, is retained in a space between the head part 216 of the clamping rod 212 and the distal face 210 of the button 206. The clamping ring 220 is sized to conform to the inner diameter of the tubular major part 156 of the second container body 154. During assembly of the device 200, with the clamping ring 220 disposed in the second container body 154, the clamping rod 212 can be turned to decrease the space between the head part 216 of the clamping rod 212 and the distal face 210 of the button 206 to squeeze the clamping ring 220 against the inner wall of the second container body 154, thereby applying a radial clamping force to the second container body 154 that locks the second container body 154 to the drive element 204.
(45) A vent passage or bore 222 extends axially through the clamping rod 212, to provide a venting means that admits air into the space between the stopper 166 and the head part 216 of the clamping rod 212. In this way, the stopper 166 remains free for movement with respect to the second container body 154 during operation of the device 200.
(46) The drive element 204 is biased in the distal direction with respect to the first container 100 by means of a drive spring 224. In this example, a proximal end of the drive spring 224 acts on the distal face 210 of the button 206, and a distal end of the drive spring 224 acts on the proximal end of the first container body 104, although it will be appreciated that other arrangements are possible (for example, the distal end of the spring 224 could instead act on the cartridge holder 202 or another part of the device 200).
(47) In an initial state of the device, shown in
(48) To mix the medicament substances, the latch mechanism is released to allow the drive element 204 to move with respect to the cartridge holder 202 and the first container body 104. In particular, the drive spring 224 urges the button 206 in the proximal direction, which in turn causes the second container body 154 to be pulled proximally with respect to the first container body 104, as shown in
(49) At the end of the mixing stroke of the second container 150, the slit valve closes 180, as shown in
(50) To ready the device 200 for delivery of the mixed medicament, the needle assembly 12 is moved into the second attachment position so that the piercing member 18 pierces the septum 128 and the needle cap 26 is removed, as shown in
(51) The mixed medicament can then be expressed through the needle 14 by pushing the button 206 in the distal direction, against the bias of the drive spring 224. This causes the second container 150 to move distally with respect to the first container 100 to reduce the volume of the first chamber 102 and release the medicament, as shown in
(52)
(53) The device 300 includes a needle assembly 12 and houses a cartridge 10, and both the needle assembly 12 and the cartridge 10 are of the type described above with reference to
(54) First, in the cartridge 10 shown in
(55) Furthermore, in the cartridge 10 shown in
(56) The device 300 of
(57) The cartridge holder 302 further includes a window 305 that allows the cartridge 10 to be viewed from outside the device. A proximal end fitting 330, having a pair of finger tabs 332, is in threaded engagement with the proximal end of the cartridge holder 302.
(58) In common with the
(59) The drive element 304 is latched in its initial position, with the drive spring 324 in its compressed state, by engagement of an inwardly-projecting pin or key 334 with a shoulder 336 formed on the button 306. The key 334 is disposed on the end fitting 330, and the shoulder 336 is formed at the end of a first distally-extending portion 338 of a track or keyway 340 provided in the cylindrical outer face of the button 306.
(60) Turning to
(61)
(62) To perform the injection, the button 306 can be moved in the distal direction with respect to the cartridge holder 302. Conveniently, the finger tabs 332 allow the device 300 to be held by a user between two fingers while the button 306 is depressed by the user's thumb. In this example, therefore, the delivery stroke of the second container 150 is driven manually by the user.
(63) In a variant of the device shown in
(64)
(65) The device 400 of
(66) Instead of a key and keyway arrangement, the device 400 of
(67) An annular ridge or detent 460 disposed on the pin 454 engages with a corresponding recess 462 at the outer end of the bore 458. The diameter of the detent 460 is slightly larger than the aperture 456, so that a threshold force must be applied pull the detent 460 through the aperture 456 to release the pin 454.
(68) The pin 454 therefore holds the button 406 in its initial position, with the drive spring 424 compressed. The pin 454 can be removed by pulling the tab 450, which releases the drive element 404 for proximal movement with respect to the cartridge housing 402, driving the mixing stroke.
(69)
(70) Referring to
(71) The mixing drive element 504 comprises a plunger 562 having an elongate shaft 564 and an enlarged head 566 disposed at a distal end of the shaft 564. The head 566 of the plunger 562 is received in the bore of the major tubular part 156 of the second container body 154, on the proximal side of the stopper 166.
(72) The plunger 562 is biased in the distal direction by a drive spring 524, a distal end of which acts on the head 566 of the plunger. A proximal end of the drive spring 524 acts on a button 570 that forms part of the delivery drive element 506. The button drive spring 524 is disposed around the shaft 564 of the plunger 562, and is accommodated in part in a plunger bore 571 that extends into the button 570 from its distal end.
(73) A clamping arrangement is provided to secure the delivery drive element 506 to the second container body 154. The button 570 includes a generally tubular, distally extending wall 572 that has an externally threaded distal end region. A clamping collar 574 is disposed around the major tubular part 156 of the second container body 154, adjacent to its proximal end. The clamping collar 574 includes an annular base part 576 and a proximally-extending tubular wall 578 that is internally threaded to engage with the button 570.
(74) A clamping ring 520, comprising an elastomeric O-ring, is disposed between the base part 576 of the clamping collar 574 and the distal end of the wall 572 of the button 570. The clamping ring 520 is sized to conform to the outer diameter of the tubular major part 156 of the second container body 154. During assembly of the device 500, the clamping collar 574 can be turned with respect to the button 570 to decrease the space between the base part 576 of the clamping collar 574 and the distal end of the wall 572 of the button 570, to squeeze the clamping ring 520 against the outer wall of the second container body 154. The radial clamping force thus applied by the clamping ring 520 to the second container body 154 locks the second container body 154 to the delivery drive element 506.
(75) In an initial state of the device, shown in
(76) To mix the medicament substances, the latch mechanism is released to allow the plunger 562 to move in the distal direction with respect to the button 570 under the influence of the drive spring 524, displacing the stopper 166 in the distal direction with respect to the second container body 154. As shown in
(77) Thus, as in the previously-described examples, in this device 500 the second medicament container 150 moves proximally with respect to the first container 100 during the mixing stroke. This proximal movement results in the button 570 emerging from the proximal end of the holder 502.
(78) At the end of the mixing stroke, the slit valve closes 180, as shown in
(79) The mixed medicament in the first chamber 102 can then be expressed through the needle 14 by pushing the button 570 in the distal direction. This causes the second container 150 to move distally with respect to the first container 100 to reduce the volume of the first chamber 102 and release the medicament, as shown in
(80)
(81) The device 600 is a manually-operated syringe in which the cartridge 10 and needle assembly 12 are identical to those described above with reference to
(82) The device 600 of
(83) As in the
(84) The delivery drive element 606 is fixed to the second container body by a clamping arrangement comprising a clamping collar 674 that is in threaded engagement with an externally-threaded distal end region 672 of the button 670, and an elastomeric O-ring or clamping ring 620. The clamping ring 620 is disposed around the major tubular part 156 of the second container body 154 and is located between a base part 676 of the clamping collar 674 and the distal end of the button 670. During assembly of the device 600, the clamping collar 672 can be turned with respect to the button 670 to squeeze the clamping ring 620 against the outer wall of the second container body 154, thereby to clamp the second container body 154 to the delivery drive element 606.
(85) The plunger 662 has an elongate shaft 664 and an enlarged-diameter head 666 at a distal end of the shaft 664. The head 666 is received in the bore of the major tubular part 156 of the second container body 154, proximal to the stopper 166.
(86) A drive spring 624 is disposed concentrically around the plunger shaft 664, in a plunger bore 671 of the button 670. The distal end of the drive spring 624 acts on the head 666 of the plunger 662, and the proximal end of the drive spring 624 acts on the button cap 670 at the proximal end of the plunger bore 671. The drive spring 624 thus biases the plunger 662 in the distal direction with respect to the button cap 670.
(87) In a starting state of the device 600, as shown in
(88) In the
(89) An aperture 656 is provided in the cartridge holder 602 to accommodate the tab 650 when in place, and the button 670 is provided with longitudinally-extending ribs 681 that cooperate with corresponding recesses 683 in the cartridge holder 602 to ensure that the bore 675 of the button 670 is correctly aligned with the aperture 656 during assembly of the device.
(90) Operation of the device 600 follows the same steps as described with reference to the device 500 shown in
(91) The proximal movement of the second container body 154 causes the button 670 to move from an initial, retracted position to an operating position in which the button 670 has emerged from the proximal end of the end fitting 630 of the device 600. Thus, at the end of the mixing stroke, the slit valve 180 closes, and the needle assembly 12 can be moved the second attachment position so that the piercing member 18 pierces the septum 120 of the first closure member 120. The needle cap 26 can be removed, and the button 670 can be depressed to move the second container body 154 back in the distal direction in the delivery stroke of the device 600 to express the medicament from the first chamber 102 through the needle 14.
(92) From the above, it will be appreciated that the cartridge of the present invention is suitable for use with delivery devices of several different types, including disposable syringes, safety syringes, injection pens, auto-injectors, pumps, infusion sets and so on. The provision of a coupling element at the distal end of the cartridge allows the cartridge to be clipped or otherwise secured to a suitable device. For example, the cartridge can be used with a medicament delivery device or an adaptor device for a medicament delivery device, and the coupling element may couple to a needle assembly, housing, cartridge holder, adaptor cap or other component of such a medicament delivery device or adaptor device. Thus, mixable medicament substances can be validated and approved for use with the cartridge of the invention to allow their use across a range of different devices to suit particular clinical situations or user preferences.
(93) Use of the cartridge is not limited to devices of the types shown in
(94) As explained above, in the illustrated examples, the delivery stroke is driven by distal movement of a drive element associated with the second container (i.e. the single mixing drive element in the case of a device that operates in accordance with the “negative pressure” principle of
(95) The device could be arranged so that the delivery stroke is triggered automatically at the end of the mixing stroke. Alternatively, the mixing stroke and the delivery stroke could be triggered by separate user actions performed sequentially. Further automatic or user-triggered steps, such as needle insertion, needle retraction and/or needle shrouding could be incorporated into the device.
(96) The cartridge is also suitable for use with re-usable delivery devices, such as injection pens, medicament pumps, infusion devices and so on. For this purpose, the cartridge may be fitted with an adaptor assembly or device to adapt the cartridge for use with a medicament delivery device having a conventional plunger mechanism in which a plunger is displaced in the distal direction to deliver a pre-determined or selectable dose.
(97)
(98) The adaptor cap 812 comprises an adaptor body 830 which is provided with an axial passage 832. The passage 832 opens at its distal end into a chamber 834. The distal side of the chamber 834 is closed by a pierceable elastomeric septum 836. The septum 836 may be held in place by a suitable crimp or other attachment means (not shown). The proximal end of the passage 832 extends through a generally tubular piercing member 818 having an enlarged diameter tubular boss 838 and a reduced-diameter tip part 840.
(99) The piercing member 818 is arranged to engage with a modified coupling element 130a and closure member 120a of the cartridge 10. In this case, the closure member 120a comprises a flat elastomeric disc that defines the septum 128a that closes the distal end of the first chamber 102 of the cartridge 10.
(100) The annular body 132a of the coupling element 130a is provided with a tubular throat 133 that is integrally formed with the coupling element 130a and defines a generally frustoconical bore 135. With the coupling element 130a clipped in place on the distal end of the first container body 104, the proximal end of the throat 133 presses against the closure member 120a to seal the closure member 120a against the distal end of the collar 114.
(101) The bore 135 of the throat 133 is arranged to receive the piercing member 818 of the adaptor cap 812. An O-ring 137 is retained in an annular groove 139 that is disposed adjacent to the proximal end of the boss 838. In this way, when the adaptor cap 812 is arranged in the first attachment position with respect to the first container body 104, a seal is formed by the O-ring 137 between the throat 133 of the coupling element 130a and the boss 838. The proximal end of the piercing member 818, along with the passage 832 and the chamber 834, are therefore kept sterile while the adaptor cap 812 is in the first attachment position. Clip formations 141 (only one of which is shown in
(102) The cartridge 10 is retained in a generally tubular cartridge holder 702 of the adaptor device 700. The distal end of the cartridge holder 702 is shaped to engage with the coupling element 130a of the cartridge 10 to fix the first container body 104 in position with respect to the cartridge holder 702. A distal end fitting 730 is in threaded engagement with the cartridge holder 702.
(103) The adaptor device 700 is provided with a drive element 704, a clamping rod 712 and clamping ring 720 for securing the drive element 704 of the second container body 154, a drive spring 724 for biasing the drive element 704 in the proximal direction with respect to the first container body 104, and a user-removable tab 750 for latching the drive element 704 in its initial position with respect to the cartridge holder 702. These components are substantially identical in structure to and function in the same way as the equivalent components in the devices of
(104) The cartridge 10, together with the adaptor device 700, can be supplied in an initial condition as shown in
(105) When it is desired to install the cartridge 10 and the adaptor device 700 in a medicament delivery device, the tab 750 can be removed from the assembly 700, allowing the drive element 704, and hence the second container body 152, to move proximally with respect to the first container body 104 under the influence of the drive spring 724, as shown in
(106) It will be appreciated from
(107) Once installed in the device, the second container 150, together with the drive element 704, the second closure member 170 and the closed slit valve 180 able to act together as a piston element that can be driven in the distal direction by a plunger or other drive member of the delivery device to express the mixed medicament from the first chamber 102 through the needle or cannula attached to the adaptor cap 812.
(108) It will be appreciated that the adaptor cap 812 shown in
(109) For example,
(110) The device 900 of
(111) In this case, the end fitting 930 is arranged concentrically around the proximal end of the cartridge holder 902, and is turnable with respect to the cartridge holder 902 about the long axis of the device 900 in order to release the mixing drive element 904 of the device 900 as will be described in more detail below.
(112) As in the
(113) The delivery drive element 906 is guided for axial movement with respect to the cartridge holder 902 by a pair of outwardly-projecting guide elements 934. Each of the guide elements 934 engages with a longitudinally-extending slot 936 in the cartridge holder 902. In the initial, unmixed state of the device 900, the guide elements 934 are disposed on the distal side of the end fitting 930, and the end fitting 930 blocks movement of the guide elements 934, and therefore the delivery drive element 906, in the proximal direction. When the end fitting 930 is turned with respect to the cartridge holder 902 to release the mixing drive element 904, a pair of longitudinally-extending channels 938 formed on the inner surface of the end fitting 930 move into alignment with the slots 936 to accommodate the guide elements 934, thereby allowing proximal movement of the delivery drive element 906 with respect to the cartridge holder 902.
(114) The mixing drive element 904 is coupled to the delivery drive element 906 by a latching member 967. The latching member 967 has an enlarged head portion 969 with a flattened, generally oblong cross section. The latching member 967 extends proximally through an oblong aperture 973 at the proximal end of the delivery drive element 906.
(115) The head portion 969 of the latching member 967 extends into a recess 971 in a button 970 disposed at the proximal end of the device 900. The button 970 is retained by the delivery drive element 906 so that the button 970 and the delivery drive element 906 are coupled for joint axial movement with respect to the cartridge holder 902. The button 970 is keyed to the end fitting 930 so that turning movement of the end fitting 930 with respect to the cartridge holder 902 causes turning movement of the button 970 with respect to the delivery drive member 906.
(116) In a starting state of the device 900, the end fitting 930 is positioned in a first angular orientation with respect to the cartridge holder 902, as shown in
(117) To operate the device 900, the end fitting 930 is turned with respect to the cartridge holder 902 to a second angular orientation, as shown in
(118) Now, the head portion 969 of the latching member 967 can pass through the aperture 973, releasing the mixing drive element 904 for distal movement to perform the mixing stroke of the device 900, as shown in
(119) In another device arrangement (not shown), the second container body 154 is held in place with respect to the cartridge housing during the mixing stroke, and the first container body 104 is moved distally with respect to the cartridge housing. In this case, a mixing spring may be provided to bias the first container body 104 in the distal direction with respect to the cartridge housing, and a latch mechanism may be provided for preventing movement of the first container body 104 until the latch mechanism is activated to release the first container body 104. Distal movement of the first container body 104 with respect to the second container body 154 then increases the volume of the first chamber 102, causing a drop in pressure in the first chamber 102 that drives mixing of the first and second substances as previously described. In this arrangement, the mixing spring may act as the mixing element.
(120) The second container 150 may be held in place during the mixing stroke by a holding member that is attached to the second container 150, for example by a clamping arrangement of the type previously described. The holding member may function as a delivery drive element. For instance, the device could be configured as an auto-injector, in which case the holding member may be latched with respect to the cartridge holder, and the delivery stroke can be actuated by delatching the holding member to drive the second container 150 in the distal direction.
(121) It will be understood that the cartridge of the present invention could be used with any delivery device, adaptor device or other apparatus, device or component having a piercing member that can be coupled to the coupling element of the cartridge in such a way that the septum is pierced by the piercing member upon attachment. In some variants, the piercing member comprises a proximal end of a hypodermic needle, and in further variants the septum of the cartridge is replaced with a valve or other sealing element, and a suitable sealing element release member or valve opening member is used in place of the piercing member.
(122) Although it is preferable that the needle assembly, adaptor cap or similar component is attachable to the cartridge to define a first attachment position in which the sealing element remains intact and a second attachment position in which the sealing element is opened, this is not essential. Instead, an attachable needle assembly, adaptor cap or similar component could remain separated from the cartridge 10 until it is necessary to open the sealing element, and then attached to the cartridge 10 at that time to open the sealing element with the sealing element release member.
(123) It is also conceivable that the sealing element may be designed to open in response to an increase in pressure of the medicament in the first chamber when the second container is moved towards the distal end of the cartridge in the delivery stroke, in which case a sealing element release member is not required. For example, a self-opening valve component of this type may comprise a slit valve that is similar to the slit valve used to seal the distal end of the second chamber in the illustrated examples.
(124) The needle assembly, adaptor cap or other device component may be a separate, attachable component of a delivery device or adaptor device, or may be integral with or otherwise coupled to the delivery device or the adaptor device.
(125) Many further variations and modifications of the cartridge itself are also possible. For example, although not illustrated, an additional seal may be provided between the first and second container bodies, for example at the proximal end of the first container body. This additional seal maintains the sterility of the annular space between the first and second container bodies on the proximal side of the second closure member. Conveniently, the additional seal may be an annular ring of elastomeric material, such as an O-ring, that is squeezed between the inner surface of the first container body and the outer surface of the second container body. Upon movement of the second container body in the proximal direction, the additional seal may “blow out” as the volume of the annular space decreases.
(126) Several alternatives for the slit valve that closes the distal end of the second chamber can be contemplated. For instance, the valve could be in the form of a duckbill valve, flap valve, umbrella valve, cross-slit valve or any other suitable valve formation, including known one-way or check valve arrangements. In general terms, the valve means may comprise any suitable closure for preventing mixing of the first and second substances before the mixing stroke. Thus, in a further example, the valve means comprises a membrane that is used to close the distal end of the second chamber. In this case, the membrane may detach, split or rupture when a sufficient pressure difference is applied across the membrane to open the distal end of the second chamber.
(127) It will be appreciated that, in some embodiments, the valve means or closure that separates the first and second containers may not re-close at the end of the mixing stroke.
(128) The first closure member and the coupling element can also take different forms to those illustrated. For example, the first closure member may comprise a bung that is disposed in the distal end of the first container body, or a cap that is fitted over the distal end of the first container body. The coupling element may be moulded or otherwise attached to the first closure member or to the first container body.
(129) The coupling element may be provided with any suitable engagement formations to allow the cartridge to be coupled with a cartridge connector part of a delivery device, needle assembly, adaptor cap or other device, including clips, ridges, protrusions, recesses, and so on, which can be configured for engagement with corresponding formations on the cartridge connector.
(130) The present invention has been devised primarily for use with reconstitutable medicaments, in which the first medicament substance is a solid (such as a lyophilised medicament) and the second medicament substance is a liquid (such as a diluent for rehydrating the solid), the invention is not limited to use with such medicaments. The cartridge could for example be used to store and mix two liquid medicament substances. Either or both of the medicament substances could conceivably be in other forms including gels, suspensions, colloids, sols, and so on.
(131) The cartridge of the present invention can also be readily adapted for use as a package for a single-component medicament, by replacing the second container, including the second closure member, the valve means and the stopper, with a suitable stopper or other piston element that is sized to seal against the inner surface of the major tubular part of the first container body. The coupling arrangement at the distal end of the first container body is preserved, so that devices that are arranged for use with the cartridge of the invention can be easily re-configured for the delivery of a single-component medicament.
(132) Further modifications and variations of the above-described examples are also possible without departing from the scope of the present invention as defined by the appended claims.