Motor
11316400 · 2022-04-26
Assignee
Inventors
Cpc classification
H02K1/04
ELECTRICITY
H02K3/32
ELECTRICITY
H02K5/10
ELECTRICITY
H02K5/22
ELECTRICITY
H02K5/1732
ELECTRICITY
H02K1/28
ELECTRICITY
H02K7/14
ELECTRICITY
H02K5/1677
ELECTRICITY
International classification
H02K5/173
ELECTRICITY
H02K3/32
ELECTRICITY
H02K5/10
ELECTRICITY
Abstract
The present invention may provide a motor comprising: a shaft; a rotor coupled to the shaft; and a stator disposed outside the rotor, wherein the rotor comprises: a bearing holder including a cylindrical portion and a flange portion; a first bearing and a second bearing which are arranged on the cylindrical portion; a rotor core including a hole coupled to the cylindrical portion; and a magnet coupled to the rotor core, wherein the rotor core includes a pocket portion, the magnet is disposed in the pocket portion, the flange portion is disposed on the rotor core and the magnet, and the cylindrical portion includes a first region on which the first bearing is disposed and a second region on which the second bearing is disposed, wherein the first region and the second region of the cylindrical portion are inserted into the hole of the rotor core.
Claims
1. A motor comprising: a shaft; a rotor coupled to the shaft; and a stator disposed outside the rotor, wherein the rotor includes: a bearing holder including a cylinder portion and a flange portion; a first bearing and a second bearing disposed in the cylinder portion; a rotor core including a hole coupled to the cylinder portion; and a plurality of magnets coupled to the rotor core, wherein the rotor core includes, a hub and a plurality of teeth extending radially outward from the hub and spaced apart from each other in a circumferential direction of the rotor core, wherein pocket portions are respectively formed in gaps between adjacent teeth of the plurality of teeth of the rotor core, wherein magnets of the plurality of magnets are respectively disposed in the pocket portions, wherein the flange portion is disposed on the rotor core and the magnet, wherein the cylinder portion includes a first region in which the first bearing is disposed and a second region in which the second bearing is disposed, wherein the first region and the second region of the cylinder portion are inserted into the hole of the rotor core; wherein the upper insulator includes an upper body having an annular shape and a plurality of upper side coil winding parts extending inwardly from the upper body, wherein the upper body includes an upper surface portion and a first outer side surface portion extending downward from the upper surface portion, and wherein an inner circumferential surface of the first outer side surface portion is in contact with the second region.
2. The motor of claim 1, wherein the bearing holder includes a groove formed in the second region and a plate coupled to the groove and disposed on a lower surface of the rotor core.
3. The motor of claim 2, wherein the plate includes a protruding portion protruding downward and extending in a radial direction.
4. The motor of claim 3, wherein a lower surface of the plate includes a sealant disposed in a circumferential direction.
5. A motor comprising: a shaft; a rotor coupled to the shaft; and a stator disposed outside the rotor, wherein the rotor includes: a bearing holder including a cylinder portion and a flange portion; a first bearing disposed on one side of the cylinder portion; a second bearing disposed on an other side of the cylinder portion; a rotor core including a hole coupled to the cylinder portion; a plurality of magnets coupled to the rotor core; and a plate disposed below the rotor core, wherein the rotor core includes, a hub and a plurality of teeth extending radially outward from the hub and spaced apart from each other in a circumferential direction of the rotor core, wherein pocket portions are respectively formed in gaps between adjacent teeth of the plurality of teeth of the rotor core, wherein magnets of the plurality of magnets are respectively disposed in the pocket portions, wherein the flange portion is disposed on the rotor core, wherein the plate is coupled to the other side of the cylinder portion, wherein the upper insulator includes an upper body having an annular shape and a plurality of upper side coil winding parts extending inwardly from the upper body, wherein the upper body includes an upper surface portion and a first outer side surface portion extending downward from the upper surface portion, and wherein an inner circumferential surface of the first outer side surface portion is in contact with the second region.
6. A motor comprising: a shaft; a rotor coupled to the shaft; a stator disposed outside the rotor; and a first cover having a cylindrical shape and disposed outside the stator, wherein the stator includes a stator core and an insulator is disposed on the stator core, wherein the insulator includes an upper insulator and a lower insulator, wherein an outer circumferential surface of the stator core includes a first region and a second region, wherein the first region is disposed to be in contact with an inner circumferential surface of the first cover, wherein the second region is disposed above the first cover, wherein the lower insulator is disposed inside the first cover, wherein an inner circumferential surface of the upper insulator is in contact with the second region, wherein the upper insulator includes an upper body having an annular shape and a plurality of upper side coil winding parts extending inwardly from the upper body, wherein the upper body includes an upper surface portion and a first outer side surface portion extending downward from the upper surface portion, and wherein an inner circumferential surface of the first outer side surface portion is in contact with the second region.
7. The motor of claim 6, wherein a step in contact with a lower surface of the stator is disposed on the inner circumferential surface of the first cover.
8. The motor of claim 6, wherein an outer diameter of the upper insulator is greater than an inner diameter of the first cover and less than an outer diameter of the first cover, and an outer diameter of the lower insulator is less than the inner diameter of the first cover.
9. A motor comprising: a shaft; a rotor coupled to the shaft; a stator disposed outside the rotor; and a first cover having a cylindrical shape and disposed outside the stator, wherein the stator includes a stator core and an insulator is disposed on the stator core, wherein the insulator includes an upper insulator and a lower insulator, wherein an outer circumferential surface of the stator core includes a first region and a second region, wherein the first region is disposed to be in contact with an inner circumferential surface of the first cover, wherein the second region is disposed above the first cover, wherein the lower insulator is disposed inside the first cover, wherein an inner circumferential surface of the upper insulator is in contact with the second region, wherein the upper insulator includes an upper body having an annular shape and a plurality of upper side coil winding parts extending inwardly from the upper body, wherein the upper body includes an upper surface portion and a first outer side surface portion extending downward from the upper surface portion, and wherein an inner circumferential surface of the first outer side surface portion is in contact with the second region.
10. The motor of claim 9, wherein a step in contact with a lower surface of the stator is disposed on the inner circumferential surface of the first cover.
11. The motor of claim 9, wherein an outer diameter of the upper insulator is greater than an inner diameter of the first cover and less than an outer diameter of the first cover, and wherein an outer diameter of the lower insulator is less than the inner diameter of the first cover.
Description
DESCRIPTION OF DRAWINGS
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MODES OF THE INVENTION
(23) Hereinafter, an exemplary embodiment of the present invention will be described in detail with reference to the drawings.
(24) However, the technical spirit of the present invention is not limited to some embodiments which will be described herein and may be realized using various other embodiments, and at least one element of the embodiments may be selectively coupled, substituted, and used to realize the technical spirit within the range of the technical spirit.
(25) Further, unless clearly and specifically defined otherwise by context, all terms (including technical and scientific terms) used herein can be interpreted as having customary meanings to those skilled in the art, and meanings of generally used terms, such as those defined in commonly used dictionaries, will be interpreted by considering contextual meanings of the related technology.
(26) Further, the terms used in the embodiment of the present invention are provided only to describe embodiments of the present invention and not for limiting the present invention.
(27) In the present specification, the singular forms include the plural forms unless the context clearly indicates otherwise, and the phrase “at least one element (or one or more elements) of an element A, an element B, and an element C” should be understood as including the meaning of at least one of all combinations being obtained by combining the element A, the element B, and the element C.
(28) Further, in describing elements of the embodiment of the present invention, the terms such as first, second, A, B, (a), (b), and the like may be used.
(29) These terms are merely for distinguishing one element from other elements, and the essential, order, sequence, and the like of corresponding elements are not limited by the terms.
(30) In addition, when an element is referred to as being “connected or coupled” to another element, such a description may include both a case in which the element is directly connected or coupled to another element, and a case in which the element is connected or coupled to another element with still another element disposed therebetween.
(31) Further, when an element is described as being formed or disposed “on (above)” or “under (below)” another element, the term “on (above)” or “under (below)” includes both a case in which two elements are in direct contact with each other or a case in which one or more elements are (indirectly) disposed between two elements. In addition, when an element is described as being disposed “on or under” another element, such a description may include a case in which the element is disposed at an upper side or a lower side with respect to another element.
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(33) Referring to
(34) The shaft 10 is an axis of the rotor 20 that rotates. The shaft 10 may be fixed without rotating. The shaft 10 may be coupled to the first cover 60. Alternatively, the shaft 10 may be integrally formed with the first cover 60.
(35) The rotor 20 is rotatably coupled to the shaft 10. In addition, the rotor 20 may be disposed inside the stator 30. The rotor 20 rotates through an electrical interaction with the stator 30.
(36) A coil may be wound around the stator 30 to induce the electrical interaction between the stator 30 and the rotor 20. A specific configuration of the stator 30 is provided as follows. The stator 30 may include a stator core 31 having a plurality of teeth. The stator core 31 may be provided with a yoke portion having an annular shape and the teeth around which a coil is wound in a center direction from the yoke portion. The teeth may be provided at regular intervals along an outer circumferential surface of the yoke portion. Meanwhile, the stator core 31 may be formed by stacking a plurality of plates having a thin steel sheet shape. Further, the stator core 31 may be formed by coupling or connecting a plurality of divided cores to each other.
(37) The insulator 40 may be mounted on the stator core 31. The insulator 40 serves to insulate the stator core 31 from the coil. The insulator 40 may be disposed above the stator core 31.
(38) The busbar terminal 50 may be mounted on the insulator 40. The busbar terminal 50 is electrically connected to the coil of the stator 30.
(39) The first cover 60 is disposed below the stator 30. The first cover 60 may be a cylindrical-shaped member having an open upper portion. The first cover 60 may be disposed to partially surround a lower side of the stator 30.
(40) The printed circuit board 70 may be disposed on a lower surface of the first cover 60. Various electronic devices including an inverter for supplying power may be disposed on the printed circuit board 70.
(41) The second cover 80 may be disposed on the lower surface of the first cover 60. The second cover 80 is coupled to the first cover 60 to accommodate the printed circuit board 70 in a space therebetween. The second cover 80 protects the printed circuit board 70 by covering the printed circuit board 70. A connector (not shown) electrically connected to the printed circuit board 70 may be disposed on the second cover 80.
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(43) Referring to
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(45) The rotor core 100 may include a hub 110 and a tooth 121. A hole 111 is disposed at the center of the hub 110. The bearing holder 300 is coupled to the hole 111. A guide groove 112 is disposed on an inner circumferential surface of the hub 110. The guide groove 112 may be disposed on the inner circumferential surface of the hub 110 to be recessed in a radial direction of the rotor core 100. The guide groove 112 serves to guide the bearing holder 300 when the bearing holder 300 is inserted into the hole 111. In addition, a plurality of protrusions 113 may be disposed on an outer circumferential surface of the hub 110. The protrusions 113 may protrude from the outer circumferential surface of the hub 110. The protrusions 113 serve to support an inner surface 210 of the magnet 200 mounted in a pocket 131. A plurality of teeth 121 are radially arranged on the hub 110. In addition, the plurality of teeth 121 are arranged along a circumference of the hub 110 at regular intervals.
(46) The rotor core 100 includes a pocket portion 130. The pocket portion 130 includes a plurality of pockets 131. Here, the pocket 131 is defined as a separation space between the tooth 121 and the tooth 121. An inner side of the pocket 131 in the radial direction of the rotor core 100 is closed due to the hub 110 and an outer side of the pocket 131 in the radial direction of the rotor core 100 is open. The magnet 200 is disposed in the pocket 131. A planar shape of the pocket 131 may be rectangular. A protruding portion 121a may be disposed at an end of the tooth 121. The protruding portion 121a may protrude toward the pocket 131 from a side surface of the end of the tooth 121. The protruding portion 121a serves to inhibit the magnet 200 disposed in the pocket 131 from being separated from the pocket 131 in the radial direction of the rotor core 100. Meanwhile, the rotor core 100 may be formed by stacking a plurality of plates having a circular thin steel sheet shape.
(47) The magnet 200 may be disposed in the pocket 131 such that long sides thereof are disposed in the radial direction of the rotor core 100 in a cross-sectional view. Such an arrangement of the magnet 200 may increase the arrangement density of the magnet 200, thereby increasing the performance of the motor. The pocket 131 includes open upper and lower sides. Accordingly, the magnet 200 may be separated from the pocket 131 in an axial direction of the rotor core 100. In order to inhibit this, the bearing holder 300 is provided.
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(49) A bearing holder 300A inhibits the magnet 200 from being separated from the pocket 131 (in
(50) An accommodation space for accommodating the first bearing 400 and the second bearing 500 is formed inside the cylinder portion 310A.
(51) The flange portion 320A may have a disc shape. The flange portion 320A may be disposed to extend in a radial direction of the cylinder portion 310A from an upper end of the cylinder portion 310A. A lower surface of the flange portion 320A is disposed on an upper surface of the rotor core 100 to inhibit the magnet 200 (in
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(53) A bearing holder 300B inhibits the magnet 200 from being separated from the pocket 131 (in
(54) An accommodation space for accommodating the first bearing 400 is formed inside the cylinder portion 310B. The cylinder portion 310B may be formed of a plurality of fragments. The flange portion 320B may have a disc shape. A fastening portion 321B protrudes from an upper surface of the flange portion 320B. The fastening portion 321B may be a fragment in which a portion of the flange portion 320B is cut and bent upward. The cylinder portion 310B may be a fragment bent downward from the flange portion 320B. The fastening portion 321B is coupled to the fan.
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(56) Referring to
(57) Referring to
(58) A guide protrusion 315A may be disposed on an outer circumferential surface of the cylinder portion 310A. The guide protrusion 315A is inserted into the guide groove 112 disposed on the inner circumferential surface of the hub 110 of the rotor core 100. The groove 316 may be disposed in the second region 312 of the cylinder portion 310A. The groove 316 is for coupling with the plate 330.
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(60) Referring to
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(65) A lower surface of the plate 330 may be in contact with the upper surface of the rotor core 100. A through hole 334 having an elongated shape may be disposed in the base 331. A plurality of through holes 334 may be radially arranged around the hole 332. The through hole 334 may become a passage through which air introduced from the upper side of the rotor core 100 is discharged. Alternatively, the through hole 334 may become a passage through which air introduced from the lower side of the rotor core 100 enters. The plate 330 may include a protruding portion 335. The protruding portion 335 is disposed to protrude downward from the plate 330 and may be disposed to extend in a radial direction of the plate 330. For example, the protruding portion 335 may be formed by extending from a sidewall of the through hole 334 and being bent upward.
(66) The printed circuit board 70 may be disposed on the lower surface of the first cover 60, and heat generated from the printed circuit board 70 may be transmitted toward the rotor 20 and the stator 30 through the first cover 60. In addition, heat is also generated in the coil of the stator 30. The protruding portion 335 serves to increase the contact area with air at a lower side of the plate 330, thereby cooling the hot air. In addition, the protruding portion 335 serves as a blade as the rotor core 100 rotates to cause air flow in the rotor core 100, thereby enhancing a heat dissipation effect.
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(68) Referring to
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(73) The upper insulator 3000 is mounted on an upper side of the stator core 31, and the lower insulator 4000 is mounted on a lower side of the stator core 31.
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(75) The yoke 1000 may include a first region 1100 and a second region 1200 on an outer circumferential surface thereof. The first region 1100 and the second region 1200 are divided in a height direction (a y-axis direction in
(76) The stator 30 is press-fitted into the first cover 60 through an open upper portion of the first cover 60. In this case, the first region 1100 is a region that is in contact with the inner circumferential surface of the first cover 60, and the second region 1200 is a region disposed above the first cover 60. As described above, only the lower side of the stator 30 is partially inserted into the first cover 60 and is fixed to the first cover 60. An upper side of the stator 30 is in an open state without a separate cover, and the lower side of the stator 30 is in a closed state due to the first cover 60. The motor according to the embodiment eliminates a housing structure in which both the upper side and the lower side of the stator 30 are covered, thereby simplifying components and lightening a product.
(77) The upper insulator 3000 may include an upper body 3100 having an annular shape and a plurality of upper side coil winding parts 3200. The plurality of upper side coil winding parts 3200 may be formed to extend inwardly from the upper body 3100. Each of the plurality of upper side coil winding parts 3200 covers each of the plurality of teeth 2000.
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(79) Referring to
(80) The lower insulator 4000 may include a lower body 4100 having an annular shape and a plurality of lower side coil winding parts 4200. The plurality of lower side coil winding parts 4200 may be formed to extend inwardly from the lower body 4100. Each of the plurality of lower side coil winding parts 4200 covers each of the plurality of teeth 2000.
(81) The lower body 4100 may include a lower surface portion 4110 and a second outer side surface portion 4120. An upper surface of the second outer side surface portion 4120 may be in contact with a lower surface of the stator core 31. When the stator 30 is press-fitted into the first cover 60, the lower insulator 4000 is located inside the first cover 60.
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(83) Referring to
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(90) As described above, the motor according to one exemplary embodiment of the present invention has been specifically described with reference to the accompanying drawings. It should be noted that the above-described one embodiment of the present invention is merely an example in all aspects and is not intended to be limitative, and the scope of the present invention will be defined by the following claims rather than the above detailed description. In addition, it should be interpreted that the scope of the present invention encompasses all modifications and alterations derived from meanings, the scope, and equivalents of the appended claims.