Adaptive phase control architecture for reduction of community noise from distributed propulsion vehicles
11312478 · 2022-04-26
Assignee
Inventors
- Daniel L. Palumbo (Newport News, VA, US)
- Kyle A. Pascioni (Hampton, VA, US)
- Stephen A. Rizzi (Newport News, VA, US)
Cpc classification
B64C11/48
PERFORMING OPERATIONS; TRANSPORTING
B64D27/02
PERFORMING OPERATIONS; TRANSPORTING
B64C2220/00
PERFORMING OPERATIONS; TRANSPORTING
B64C11/50
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64C11/50
PERFORMING OPERATIONS; TRANSPORTING
B64C11/48
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for adaptive phase control of a distributed propulsion (DP) aircraft includes deriving an estimated source noise level of the aircraft's propulsors with respect to a designated low-noise area on the ground. Responsive to the estimated source noise level, a phase generator module estimates a ground noise level using the source noise level. The method includes determining an optimized set of relative azimuthal propulsor blade positions/phase angles, via the phase generator module, with such optimized phase angles being sufficient for reducing the estimated ground noise level. Phase control signals from a flight controller to the respective propulsors establishes the optimized set of relative phase angles, and thereby reduces community noise in the designated low-noise area. The DP aircraft includes an aircraft body, the flight controller, and the above-noted phase generator module.
Claims
1. A method for controlling a group of propulsors aboard a distributed propulsion (DP) aircraft, wherein each propulsor of the group of propulsors includes a respective blade set, each of the respective blade sets defining a rotation rate and a relative azimuthal angular blade position relative to each remaining one of the respective blade sets, and also defining, in use, a blade passage frequency that is a function of the rotation rate and a number of blades in each of the respective blade sets, the DP aircraft having a control system; the control system including a phase generator module and a flight controller, the method comprising: deriving, via the phase generator module in response to input signals, an estimated source noise level of the propulsors; deriving, via the phase generator module using the estimated source noise level, an estimated ground noise level in a designated low-noise area located on a ground plane proximate a flight path of the DP aircraft; determining an optimized set of the relative azimuthal angular blade positions of each of the respective blade sets via the phase generator module, wherein the optimized set of the relative azimuthal angular blade positions is calibrated utilizing a set comprising a plurality of spaced-apart observer locations on the ground plane to simultaneously minimize the estimated ground noise level at the plurality of spaced-apart observer locations on the ground plane; transmitting flight control signals via the flight controller to modify the flight path of the DP aircraft based on the estimated ground noise and responsive to the optimized set of the relative azimuthal angular blade positions; and transmitting control signals from the flight controller to one or more of the propulsors to thereby establish the optimized set of the relative azimuthal angular blade positions, and to maintain the optimized set of the relative azimuthal angular blade positions by maintaining an equal blade passage frequency for all blade sets in the group of propulsors.
2. The method of claim 1, wherein the propulsors include propeller assemblies, and the respective blade sets each include a respective plurality of propeller blades, and wherein the input signals include: fixed parameters of the DP aircraft, including a number, a geometry, and a relative spacing of the propeller assemblies and the plurality of propeller blades; and dynamically-changing parameters, including a flight mode of the DP aircraft, an air speed of the DP aircraft, a rotational speed of the propellers, an attitude of the DP aircraft, atmospheric conditions, and a position of the DP aircraft relative to the designated low-noise area.
3. The method of claim 1, wherein deriving the estimated ground noise level includes determining, via a noise propagator block of the phase generator module, a set of individual ray paths extending between each of the propulsors and each of the spaced-apart observer locations.
4. The method of claim 1, wherein deriving the estimated source noise level includes using an acoustic model of a source noise generator block, and wherein a calibrated noise level comprises a minimum average sound pressure level over the plurality of spaced-apart observer locations.
5. The method of claim 1, wherein determining the optimized set of the relative azimuthal angular blade positions includes using an optimizer function of a phase optimizer block of the phase generator module to derive the optimized set of the relative azimuthal angular blade positions.
6. The method of claim 1, wherein the phase generator module includes a database populated with a table of predetermined relative azimuthal angular blade positions and corresponding operating conditions for the predetermined relative azimuthal angular blade positions, the method further comprising: extracting the optimized set of the relative azimuthal angular blade positions from the table under actual operating conditions that match the corresponding operating conditions.
7. The method of claim 1, further comprising deriving the estimated ground noise level in mission-time, and deriving the optimized set of the relative azimuthal angular blade positions in the mission-time.
8. The method of claim 1, wherein transmitting the control signals to the one or more respective propulsors includes transmitting the control signals to a designated subgroup of the propulsors located in one or more predetermined areas of the DP aircraft.
9. The method of claim 1, wherein the control signals include rate control signals transmitted from the flight controller to the one or more of the propulsors to operate at a same rotational rate while maintaining the relative angular positions between the respective blade sets.
10. The method of claim 1, further comprising: determining if the estimated ground noise level exceeds a maximum acoustic noise level for the designated low-noise area; responsive to the estimated ground noise level exceeding the maximum acoustic noise level, determining a noise level difference between the estimated ground noise level and the maximum acoustic noise level; and modifying a trajectory and/or a velocity of the DP aircraft through a closed-loop feedback signal based on the noise level difference to achieve the alternative flight path.
11. The method of claim 1, wherein determining the optimized set of relative azimuthal angular blade positions includes: determining, via a source noise generator block of the phase generator module, a tonal noise of the propulsors at a set of points at regular emission angles at a fixed radial distance in an acoustic far-field relative to the designated low-noise area; interpolating, via a noise propagator block of the phase generator module, the tonal noise data at emission angles on a source noise hemisphere corresponding to a set of spaced-apart observers; and deriving, via a phase optimizer block of the phase generator module based on the interpolated tonal noise data, the optimized set of relative azimuthal angular blade positions that results in a lowest average noise over the set of spaced-apart observers on the ground plane.
12. A flight control system for a distributed propulsion (DP) aircraft, the DP aircraft having a plurality of propulsors for propulsion of the DP aircraft, each of the propulsors including a respective blade set, each of the respective blade sets defining a relative azimuthal angular blade position relative to each remaining one of the respective blade sets and, in use, a blade passage frequency, the flight control system comprising: a phase generator module including: a source noise generator block configured to derive an estimated source noise level of the propulsors using an acoustic model; a noise propagator block configured, in response to the estimated source noise level, to estimate a ground noise level of the propulsors in a predetermined low-noise area located on a ground plane proximate a flight path of the DP aircraft; and a phase optimizer block configured to determine an optimized set of relative azimuthal angular blade positions using an optimizer function, wherein the optimized set of the relative azimuthal angular blade positions defines relative angular positions between the respective blade sets calibrated utilizing a set comprising a plurality of spaced-apart observers on the ground plane to simultaneously minimize the estimated ground noise level at the plurality of spaced-apart observer locations on the ground plane; and a flight controller configured to: transmit flight control signals to modify the flight path of the DP aircraft based on the estimated ground noise and responsive to the optimized set of the relative azimuthal angular blade positions; and transmit control signals to one or more of the propulsors to thereby establish the optimized set of the relative azimuthal angular blade positions, and to maintain the optimized set of the relative azimuthal angular blade positions by maintaining an equal blade passage frequency for all blade sets in the group of propulsors.
13. The flight control system of claim 12, wherein a calibrated noise level comprises a minimum average sound pressure level over the plurality of spaced-apart observer locations, and wherein the propulsors include a plurality of propeller assemblies, and the respective blade sets each include a plurality of propeller blades, and the input signals include: fixed parameters of the DP aircraft, including a number, a geometry, and relative spacing of the propeller blades; and dynamically-changing parameters, including a flight mode of the DP aircraft, an air speed of the DP aircraft, a rotational speed of the plurality of propellers, an attitude of the DP aircraft, atmospheric conditions; and a relative position of the DP aircraft relative to the designated low-noise area.
14. The flight control system of claim 12, further comprising a database with a table of predetermined relative azimuthal angular blade positions and corresponding operating conditions, the phase generator module being further configured to extract the optimized set of the relative azimuthal blade positions from the table under actual operating conditions that match the corresponding operating conditions of the table.
15. A distributed propulsion (DP) aircraft comprising: an aircraft body; a group of propulsors distributed with respect to each other and the aircraft body, each of the propulsors including a respective blade set defining a relative azimuthal angular blade position relative to each remaining one of the respective blade sets and, in use, a blade passage frequency; a flight controller in communication with the propulsors and configured, responsive to a set of optimized relative azimuthal angular blade positions, to output corresponding commands to the propulsors to control the azimuthal angular blade positions; and a phase generator module in communication with the flight controller and configured to: derive, in response to a set of input signals, an estimated source noise level of the propulsors with respect to a designated low-noise area located on a ground plane proximate a flight path of the DP aircraft; estimate a ground noise level at a plurality of spaced-apart observer locations, including generating individual ray paths between each of the propulsors and each of the observer locations to thereby account for atmospheric propagation effects on the estimated source noise level; responsive to the estimated ground noise level, determine an optimized set of the relative azimuthal angular blade positions, wherein the optimized set of the relative azimuthal angular blade positions is calibrated utilizing a set comprising a plurality of spaced-apart observers on the ground plane to simultaneously minimize the estimated ground noise level at the plurality of spaced-apart observers on the ground plane; and transmit the optimized set of relative azimuthal angular blade positions to the flight controller, wherein the flight controller is configured to: transmit flight control signals to change the flight path of the DP aircraft to an alternative flight path based on the estimated ground noise and responsive to the optimized set of the relative azimuthal angular blade positions, and transmit control signals to one or more of the propulsors to establish the optimized set of the relative azimuthal angular blade positions, and to maintain the relative azimuthal angular blade positions in the optimized set by maintaining an equal blade passage frequency for all blade sets in the group of propulsors.
16. The DP aircraft of claim 15, wherein the propulsors include a plurality of propeller assemblies, and the respective blade sets each include a plurality of propeller blades.
17. The DP aircraft of claim 16, wherein the aircraft body includes one or more wings and/or a tail, and wherein the propeller assemblies are spatially distributed either on or off of at least one of the one or more wings and/or the tail.
18. The DP aircraft of claim 16, wherein the set of input signals includes: fixed parameters of the DP aircraft, including a number, a geometry, and a relative spacing of the propeller blades; and dynamically-changing parameters, including a flight mode of the DP aircraft, an air speed of the DP aircraft, a rotational speed of the plurality of propellers, an attitude of the DP aircraft, atmospheric conditions, and a relative position of the DP aircraft relative to the designated low-noise area.
19. The DP aircraft of claim 15, wherein the phase generator module includes a database populated with a table of relative azimuthal angular blade positions and corresponding operating conditions, and wherein the phase generator module is configured to extract the optimized set of the azimuthal angular blade positions from the table in real-time when the DP aircraft is flown under operating conditions matching the corresponding operating conditions.
20. The DP aircraft of claim 15, wherein the flight controller is configured to transmit the flight control signals to a designated subgroup of the propulsors located in a corresponding area of the DP aircraft.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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(12) The appended drawings are not necessarily to scale, and present a somewhat simplified representation of various preferred features of the present disclosure as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes. Details associated with such features will be determined in part by the particular intended application and use environment.
DETAILED DESCRIPTION
(13) For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
(14) An example aircraft 10 as depicted in
(15) Each propeller 15 of the aircraft 10 may be independently driven by a corresponding torque source in a DP configuration, with torque sources possibly including an engine and/or electric motors, with an all-electric variant usually referred to as a distributed electric propulsion (DEP) configuration. The propellers 15 of the DP system 11 are individually phase-controlled by an onboard control system 50 (see
(16) The DP aircraft 10 may be operated with or without employing the present phase control strategy, and can switch on and off the phase control during the course of a particular flight as needed. As such, the onboard control system 50 and its phase generator module 62 (
(17) The DP aircraft 10 is depicted in
(18) To meet target noise levels on the ground plane (GP) near a particularly noise-sensitive area such as the designated low-noise area 12, the DP aircraft 10 without employing the present phase control strategy will need to traverse an alternative flight path AB1 that widely circumvents low-noise area 12, thereby placing a greater stand-off distance between the aircraft and the low-noise area 12. Paths other than the shortest possible flight path AB are not desirable, as they result in penalties to flight performance including energy consumption and time to destination. Therefore, flight path AB1 represents a means of reducing the noise at the low-noise area 12 for aircraft 10 without employing the present phase control strategy, but does so with a performance penalty.
(19) Alternatively, the DP aircraft 10 employing the present phase control strategy may meet the noise target near a particular noise-sensitive area such as the low-noise area 12 by traversing alternative flight path AB2, which is representative of a reduced stand-off distance from the low-noise area 12 relative to flight path AB1, and which consequently incurs less of a performance penalty. Such an alternative to the wide flight path AB1 of
(20) When negotiating the shortest possible flight path AB, the aircraft 10 employing the present phase control strategy will operate with reduced noise while passing over the low-noise area 12, with “reduced” being a lower noise level relative to the same aircraft 10 traversing the same flight path AB, but without employing the present phase control strategy. The aircraft 10 of
(21) It is important to note that the optimal phase relationship between each propeller 15, in addition to being dependent on the flight conditions, is also dependent on the flight mode. That is, an optimized set of relative phases for propellers 15 of aircraft 10 will differ between vertical, transition, and forward flight modes. The present phase control strategy takes the flight mode into account. An ultimate objective of the present control strategy is to dynamically incorporate noise constraints within overall flight control operations of the aircraft 10 using the control system 50, an example of which is shown schematically in FIG. 3. While the actual flight configuration of the aircraft 10 may vary within the scope of the disclosure, e.g., with more or fewer propellers 15 and/or different distribution or placement of such propellers 15, ideal candidate aircraft are those having multiple propellers 15, with the aircraft 10 of
(22) Within the context of the exemplary control system 50 of
(23) With the flight control system or flight controller 58 of the aircraft 10, a motor controller 55, e.g., a designated logic chip, circuit, or corresponding propeller control module, provides as many output phase control signals (CC.sub.O) as there are propellers 15, with the phase control signals (CC.sub.O) transmitted to set the propeller rotation rates. While the term “motor” extends to electric motors in an exemplary embodiment, in other embodiments the propellers 15 may be powered some or all of the time by combustion of aircraft fuel, and thus engines and hybrid or alternative fuel-driven torque sources are included within the intended scope of the term “motor” as depicted in
(24) When the present phase control strategy is employed, an acoustic target block 54 specifies a maximum acoustic noise level, e.g., a calibrated noise level corresponding to a particular geographic location on the ground plane (GP) of
(25) Note that the flight control system 58 determines the thrust (and hence the rotation rate of the propellers 15) needed to execute the mission requirements from block 52. The input control signals (arrow CC.sub.I) prescribes the phase distribution at that rotation rate. When operating under the present phase control strategy, all propellers 15 within a subgroup, are required to operate at the same rate. As an example, the motor controller 55 within the flight control system 58 may vary the individual phases in a purposeful manner, i.e., non-randomly, by transiently braking or accelerating the various propellers 15 at different rates, such as using mechanical linkages or electromagnetic braking, and/or electronically via a proportional-integral-derivative (PID) control loop, doing so via its control signals (CC.sub.O) to ensure that the state commands result in the desired relative phase angles. This implementation of the present phase control strategy does not have to modify the flight path or velocity along that flight path, but such an action may be separately commanded by the flight control system 58, e.g., using an outer control loop (not shown) to modify a flight trajectory of the aircraft 10 based on an error value between estimated and target noise levels as explained below. If the flight path is not modified, the tonal noise is minimized in the direction of the noise-sensitive area(s), but is not guaranteed to be below the target noise level.
(26) The phase generator module 62 of
(27) Referring briefly to
(28) When the phase generator module 62 is operating in its on-line mode (
(29) When the phase generator module 62 is operating in its off-line mode (
(30) The source noise generator block 63 of
(31) The second functional element of the phase generator module 62 of
(32) The complex acoustic amplitude and phase are individually linearly interpolated along the surface of the source hemisphere 30 at the emission angle determined by the propagation path. The interpolated pressures are then phase-delayed given the known distance between the source hemisphere 30 and the ground plane (GP) on which the m.sup.th observer 34 and all other observers are located, and the speed of sound c.sub.0 along the propagation path. The complex acoustic pressure at interpolation point 36 has a pressure amplitude à and phase {tilde over (ψ)}. As used herein, the tilde “{tilde over (.Math.)}” denotes an interpolated value. The acoustic phase {tilde over (ψ)} with frequency f at the location of an observer m that is due to a given propeller n may be represented as:
{tilde over (ψ)}.sub.m,n+k(r.sub.m,n−R.sub.S)
in which
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The distance r.sub.m,n between the acoustic source (n) and the observer (m) is defined as |x.sub.m−y.sub.n|. Spherical spreading is accounted for by scaling the pressure amplitude based on the additional distance, i.e., is
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is proportional to
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The propagated noise at the m.sup.th observer from the n.sup.th propeller may be represented as:
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in which
ψ=2πn.sub.hf.sub.0,nt+{tilde over (ψ)}.sub.m,n.sub.
(37) The blade passage frequency f.sub.o,n=N.sub.b×RPM/60 of the n.sup.th propeller 15, N.sub.b is the number of blades per propeller 15, and RPM is the rotation rate in revolutions per minute. The summation occurs across the number of harmonics, N.sub.h. The propeller 15 may be modeled rotating in either a counterclockwise or a clockwise direction. Thus, a sign change is not required in the above equations to incorporate different rotation directions, as this is already captured in the interpolations. The effect of Doppler shift may be taken account in the phase term, if required, noting the aircraft 10 velocity with respect to the ground observer. Similarly, atmospheric absorption may be taken into account, if required, by one of several standard methods, attenuating the amplitude of each harmonic.
(38) The noise propagator block 64 of
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in which
ψ=2πn.sub.hf.sub.0,nt+{tilde over (ψ)}.sub.m,n.sub.
Here, the summation occurs across the number of harmonics, N.sub.h, and the number of propellers 15 in a subgroup, i.e., N.sub.p. In the equation noted immediately above, ψ.sub.r.sub.
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(41) The third functional element of the on-line phase generator module 62 is the phase optimizer block 65 of
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where Δ ψ.sub.r is the azimuthal resolution in radians defined relative to the total azimuth. The exponent is N.sub.p−1, as one propeller 15 is treated as the reference, e.g., ψ.sub.r,1=0. For a ten propeller 15 system and an example azimuthal resolution of Δ ψ.sub.r=0.0175 radians (1°), N.sub.c is on the order of 10.sup.18. Even reducing to a coarser resolution, such as Δ ψ.sub.r=0.0873 radians (5°), results in an N.sub.c value on the order of 10.sup.12. Further complicating matters, the calculation must be performed for every flight condition and noise reduction zone of interest. The phase optimizer block 65 of
(43) The optimization problem may be expressed using the following expression:
(44)
subject to constraints.
That is, the average rms pressure of the blade passage frequency (f.sub.0), and hence the average sound pressure level,
(45)
in which P.sub.ref=20 μPa, over a total subset M of m individual ground observers is sought to be minimized by operation of the control system 50 of
(46) For the purposes of the present method, the phase sets of the propellers 15 are optimized by the phase optimizer block 65 independently for each observer zone. However, alternate embodiments may take into account other multiple zones simultaneously. In this manner, constraints may be imposed on other observers. For example, it may be desirable to spread acoustic energy more evenly among emission angles thereby reducing the maximum SPL of any given observer. Thus, the particular implementation of the present control strategy may be tailored to the desired performance, which in turn may be based on the requirements of the particular low-noise area 12.
(47) An example of the potential benefits of the present approach for optimized phase control are depicted in
(48) The sound exposure level (SEL) and the effective perceived noise level (EPNL) are each expressed in
(49) In general, the present teachings may be advantageously applied (noise reduction greater than 10 dB) when the coherence of the radiating acoustics between propellers is no lower than 0.9. The coherence is a function of the phase error. Based on the state of current technology, such error is not expected to degrade the coherence below 0.9, and thus the present approach remains a viable option for achieving beneficial noise reduction in DP-equipped aircraft.
(50) As will be appreciated by one of ordinary skill in the art in view of
(51) The detailed description and the drawings or figures are supportive and descriptive of the present teachings, but the scope of the present teachings is defined solely by the claims. While some of the best modes and other embodiments for carrying out the present teachings have been described in detail, various alternative designs and embodiments exist for practicing the present teachings defined in the appended claims.