Vehicle body upper structure
11312210 · 2022-04-26
Assignee
Inventors
Cpc classification
B60J1/02
PERFORMING OPERATIONS; TRANSPORTING
B62D25/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A vehicle body upper structure includes a pair of first structures that constitute portions on both sides in a width direction of a vehicle body in an upper portion of the vehicle body; and a second structure that extends in the width direction and is joined at opposing ends to the first structures so as to define at least a part of a window opening, to which a windshield is attachable in cooperation with the first structures. The second structure includes a low-rigid portion that is joined to one of the pair of first structures in a first area of the one of the pair of first structures, and a high-rigid portion that is separated in distance in the width direction from the first area and that has higher rigidity than the low-rigid portion. The low-rigid portion being joined to one of the first structures via the damping material.
Claims
1. A vehicle body upper structure comprising: a damping material; a pair of first structures that constitutes portions on both sides in a width direction of a vehicle body in an upper portion of the vehicle body; and a second structure that extends in the width direction and is joined at opposing ends to the first structures so as to define at least a part of a window opening, to which a windshield is attachable in cooperation with the pair of first structures, wherein the second structure includes a low-rigid portion that is joined to one of the pair of first structures in a first area of the one of the pair of first structures, and a high-rigid portion that is separated in distance in the width direction from the first area and that has higher rigidity than the low-rigid portion, the low-rigid portion is joined to the one of the pair of first structures via the damping material, the second structure includes a lower member and an upper member, the lower member of the second structure includes a pair of lower side members that constitutes portions on both sides of a lower surface of the second structure, and a lower center member that constitutes a lower central portion of the second structure, the upper member of the second structure includes the low-rigid portion and the high-rigid portion an end of the upper member in the low-rigid portion is directly joined to the first structure via the damping material, an outer end of each of the pair of lower side members in the width direction of the vehicle body is directly joined to the first structure via the damping material, and each of the pair of lower side member is directly joined to the lower center member via the damping material.
2. The vehicle body upper structure according to claim 1, wherein the second structure has plural ridgeline portions, each of which extends in a longitudinal direction of the second structure, the low-rigid portion has a portion formed such that a distance between the plural ridgeline portions is a specified first distance, and the high-rigid portion has a portion formed such that a corresponding distance between plural ridgeline portions in the high-ridge portion is a second distance that is shorter than the specified first distance.
3. The vehicle body upper structure according to claim 2, wherein as respective locations along the low-ridge portion become progressively more distant from the one of the pair of first structures, a length of the specified first distance gradually approaches a length of the second distance.
4. The vehicle body upper structure according to claim 3, wherein the ridgeline portions are formed in the lower member or the upper member, and the lower member and the upper member are joined to each other in a portion having the second distance.
5. The vehicle body upper structure according to claim 4, wherein the ridgeline portions comprise projections, each of which extends in the longitudinal direction of the second structure, the second structure includes a plate-shaped structure that extends to connect the pair of first structures, and each of the projections includes a portion of the plate-shaped structure that is deformed in a plate-thickness direction of said plate-shaped structure.
6. The vehicle body upper structure according to claim 3, wherein the ridgeline portions comprise projections, each of which extends in the longitudinal direction of the second structure.
7. The vehicle body upper structure according to claim 6, wherein the second structure includes a plate-shaped structure that extends to connect the pair of first structures, and each of the projections includes a portion of the plate-shaped structure that is deformed in a plate-thickness direction of said plate-shaped structure.
8. The vehicle body upper structure according to claim 1, wherein the high-rigid portion includes a bulged portion that is formed as a downward formation in the plate-shaped structure.
9. The vehicle body upper structure according to claim 3, wherein the low-rigid portion has a closed cross section that has the width direction of the vehicle body as a normal direction, and the high-rigid portion has plural closed cross sections, each of which has the width direction of the vehicle body as a normal direction.
10. The vehicle body upper structure according to claim 9, wherein the low-rigid portion has an opening that is formed in a part of a portion constituting the closed cross section.
11. The vehicle body upper structure according to claim 2, wherein the ridgeline portions are formed in the lower member or the upper member, and the lower member and the upper member are joined to each other in a portion having the second distance.
12. The vehicle body upper structure according to claim 11, wherein the ridgeline portions comprise projections, each of which extends in the longitudinal direction of the second structure.
13. The vehicle body upper structure according to claim 12, wherein the second structure includes a plate-shaped structure that extends to connect the pair of first structures, and each of the projections includes a portion of the plate-shaped structure that is deformed in a plate-thickness direction of said plate-shaped structure.
14. The vehicle body upper structure according to claim 13, wherein the high-rigid portion includes a bulged portion that is formed as a downward formation in the plate-shaped structure.
15. The vehicle body upper structure according to claim 2, wherein the ridgeline portions comprise projections, each of which extends in the longitudinal direction of the second structure.
16. The vehicle body upper structure according to claim 15, wherein the second structure includes a plate-shaped structure that extends to connect the pair of first structures, and each of the projections includes a portion of the plate-shaped structure that is deformed in a plate-thickness direction of said plate-shaped structure.
17. The vehicle body upper structure according to claim 16, wherein the high-rigid portion includes a bulged portion that is formed as a downward formation in the plate-shaped structure.
18. The vehicle body upper structure according to claim 1, wherein the low-rigid portion has a closed cross section that has the width direction of the vehicle body as a normal direction, and the high-rigid portion has plural closed cross sections, each of which has the width direction of the vehicle body as a normal direction.
19. The vehicle body upper structure according to claim 1, wherein the pair of first structures is a pair of front pillars of a vehicle, and the second structure is a front header of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE DISCLOSURE
(11) A description will hereinafter be made on embodiments of the present disclosure with reference to the accompanying drawings.
(12) As an exemplary embodiment of the present disclosure, an upper structure of a vehicle body 1 illustrated in
(13) The damping glues 21, 22, 23 are included as damping members in the present disclosure and have a primary function of damping a vibration by converting vibration energy into thermal energy. A material and a physical property of each of the damping glues are not particularly limited in the present disclosure. As each of the damping glues 21, 22, 23, for example, a sealer or a rubber-based adhesive that is frequently used in a hemmed portion between an outer panel and an inner panel of a vehicle body is used. Such an adhesive or the like has a vibration damping characteristic when a storage modulus is equal to or lower than 500 MPa and a loss coefficient is equal to or higher than 0.2 under conditions that a temperature is 20° C. and a frequency of an excitation force is 30 Hz.
(14) The front pillars 2 are the structures that constitute portions on both sides of the vehicle body 1 in a width direction W in an upper portion of the vehicle body 1. Each of the front pillars 2 is a long member that extends in an upward direction to the rear of the vehicle body 1. As illustrated in
(15) As illustrated in
(16) As illustrated in
(17) As illustrated in
(18) Each of the lower side members 7 and the lower center member 8 is also formed of the plate-shaped structure such as the thin metal plate.
(19) In the upper structure of the vehicle body 1 in this embodiment, the upper member 6 and the front header 3 including the upper member 6 include: a low-rigid portion 11 in which a portion at an end 6a of the upper member 6 is joined to the projected portion 2c of the front pillars 2; and a high-rigid portion 12 that is arranged at a position away from the portion (the end 6a) where the low-rigid portion 11 is joined to the front pillar 2 and is more rigid than the low-rigid portion 11.
(20) The upper member 6 has plural (two in this embodiment) ridgeline portions 13, each of which extends in a longitudinal direction of the front header 3 (that is, the same direction as the width direction W). Each of the ridgeline portions 13 is constructed of a projection that extends in the longitudinal direction of the front header 3. Note that the three or more ridgeline portions 13 may be provided. The ridgeline portions 13 may be formed in the lower members (the lower side members 7 and the lower center member 8) instead of the upper member 6.
(21) As illustrated in
(22) As illustrated in
(23) In the upper member 6, as illustrated in
(24) In this embodiment, as illustrated in
(25) Furthermore, in this embodiment, as illustrated in
(26) As illustrated in
(27) The high-rigid portion 12 has plural (two in this embodiment) closed cross sections 20, each of which has the longitudinal direction as the normal direction. As illustrated in
(28) A portion between the plural closed cross sections 20 in the high-rigid portion 12 is defined when a bulged portion 18, which is formed when projected upward at an intermediate position of the lower center member 8, and a bulged portion 17, which is formed when recessed downward at an intermediate position of the upper member 6, about each other. The high-rigid portion 12, which has the plural closed cross sections 20 as described above, is reinforced by the bulged portions 17, 18 forming the plural closed cross sections 20. Thus, rigidity of the high-rigid portion 12 is higher than that of the low-rigid portion 11 only having the single closed cross section 19.
(29) In addition, in this embodiment, as illustrated in
(30) Preferably, the lower side member 7 is brought into a joined state to the front pillar 2 in advance as illustrated in
(31) The lower center member 8 is a long member that extends in the width direction W of the vehicle body 1. As illustrated in
(32) More specifically, an end 8a of the lower center member 8 overlaps the end 7a of the lower side member 7 from above, and an engagement projection 7b near the end 7a is engaged with an engagement hole 8b near the end 8a. In this way, the overlapping portion 15 illustrated in
(33) In this embodiment, as illustrated in
(34) The bulged portion 18 is a deformed portion such that the plate-shaped structure constituting the lower center member 8 is bent in the plate thickness direction of the plate-shaped structure (in this embodiment, in an upward direction of the lower center member 8). In this embodiment, the plural bulged portions 18 are formed along the longitudinal direction of the lower center member 8. The bulged portion 18, which is formed at the intermediate position in the longitudinal direction of the lower center member 8, is formed to have the largest projection amount.
(35) When it is considered that the damping glues 21, 22, 23 are used together with spot welding at the welding spots S as in this embodiment, an adhesive with a lower adhesive force than an adhesive used to join the windshield 5 to the edge of the window opening 4 may be adopted as each of the damping glues 21, 22, 23.
(36) In the above embodiment, the description has been made on the structure of defining the window opening 4, to which the front-side windshield 5 can be attached, as the one example of the vehicle body upper structure according to the present disclosure. However, the present disclosure is not limited thereto. The vehicle body upper structure according to the present disclosure can also be applied to a structure of defining a window opening for a rear windshield or a window opening for a sunroof in a sedan or the like.
Characteristics of this Embodiment
(37) (1)
(38) The upper structure of the vehicle body 1 in this embodiment includes: the pair of the front pillars 2 as the first structures; and the front header 3 as the second structure.
(39) The front header 3 includes: the low-rigid portion 11 that is joined to the projected portion 2c of the front pillars 2; and the high-rigid portion 12 that is arranged at the position away from the portions (the ends 6a, 7d) where the low-rigid portion 11 is joined to the front pillar 2 and is more rigid than the low-rigid portion 11.
(40) As illustrated in
(41) In such a configuration, the upper member 6 and the front header 3 including the upper member 6, which define at least the part of the window opening 4 in cooperation with the front pillars 2, include the low-rigid portions 11 (see
(42) (2)
(43) In the upper structure of the vehicle body 1 in this embodiment, as illustrated in
(44) In this configuration, when the distance A1 between the ridgeline portions 13 illustrated in
(45) In this embodiment, the width B2 between the plural ridgeline portions 13 in the high-rigid portion 12 is greater than the width B1 (see
(46) (3)
(47) In the upper structure of the vehicle body 1 in this embodiment, the ridgeline portions 13 continue such that the first distance A1 is gradually changed to the second distance A2. Thus, it is possible to suppress a rapid change in the rigidity of the front header 3 as the second structure. For example, when seen along the longitudinal direction of the front header 3, the ridgeline portions 13 continue in the longitudinal direction such that the first distance A1 is gradually changed to the second distance A2. As a result, a portion, the rigidity of which is rapidly changed, (that is, a portion where stress is likely to be concentrated) does not exist in the front header 3. Thus, the rigidity of the entire front header 3 is improved.
(48) (4)
(49) In the upper structure of the vehicle body 1 in this embodiment, the front header 3 as the second structure includes the lower member (the lower side member 7 and the lower center member 8) and the upper member 6. The ridgeline portions 13 are formed in either the lower members 7, 8 or the upper member 6 (the upper member 6 in this embodiment). The lower members 7, 8 and the upper member 6 are joined to each other in the portions having the second distance A2. Thus, it is possible to further improve the rigidity of the high-rigid portion 12 in the front header 3 as the second structure.
(50) (5)
(51) In the upper structure of the vehicle body 1 in this embodiment, each of the ridgeline portions 13 is constructed of the projection that extends in the longitudinal direction of the front header 3. Accordingly, each of the ridgeline portions 13 can be constructed by forming the projection, which extends in the longitudinal direction of the front header 3, in the upper member 6 of the front header 3. Thus, the ridgeline portions 13 can easily be designed and processed.
(52) (6)
(53) In the upper structure of the vehicle body 1 in this embodiment, the front header 3 has the upper member 6 that is constructed of the plate-shaped structure extending to connect the front pillars 2. Each of the projections constituting the ridgeline portions 13 is the portion that is deformed to bend the upper member 6 in the plate thickness direction.
(54) In this configuration, it is possible to easily form the projection constituting the ridgeline portion 13 by processing the upper member 6, which is formed of the plate-shaped structure such as the thin metal plate, by pressing or the like.
(55) (7)
(56) In the upper structure of the vehicle body 1 in this embodiment, the high-rigid portion 12 has the bulged portion 17 that is formed when the upper member 6 formed of the plate-shaped structure is recessed downward. Accordingly, it is possible to improve the rigidity while suppressing the upward projection of the high-rigid portion 12 and the front header 3 (particularly, the upper member 6) including the high-rigid portion 12.
(57) (8)
(58) In the upper structure of the vehicle body 1 in this embodiment, the low-rigid portion 11 illustrated in
(59) In this configuration, the low-rigid portion 11 and the high-rigid portion 12 can be constructed by changing the number of the closed cross sections 19, 20. Thus, it is unnecessary to significantly change outer dimensions of each of the closed cross sections 19, 20 in the low-rigid portion and the high-rigid portion 12. As a result, it is possible to reduce an influence on shapes and arrangement of components (a roof panel and the like) of the vehicle body 1 that are arranged around the front header 3.
(60) Note that, although the high-rigid portion 12 illustrated in
(61) (9)
(62) In the upper structure of the vehicle body 1 in this embodiment, the low-rigid portion 11 illustrated in
(63) (10)
(64) The upper structure of the vehicle body 1 in this embodiment includes: the pair of the front pillars 2 as the first structures; the front header 3 as the second structure; and the damping glue 22 (see
(65) As illustrated in
(66) In this configuration, the front header 3, which defines the window opening 4 in cooperation with the pair of the front pillars 2, includes: the pair of the lower side members 7 joined to the pair of the front pillars 2; and the lower center member 8. In each of the lower side members 7, the rigidity is partially increased in the overlapping portion 15 in which the lower side member 7 overlaps and is joined to the lower center member 8. Meanwhile, in a portion 16 (see
(67) Accordingly, as described above, at the end on the front pillar 2 side in the overlapping portion 15 with the lower center member 8 (in the portion near the end 8a of the lower center member 8), the lower side member 7 is joined to the lower center member 8 via the damping glue 22. In this way, the portion 16, which does not overlap the lower center member 8, in the lower side member 7 can also be joined to the lower center member 8 via the damping glue 22 within a range of the overlapping portion 15.
(68) In such a configuration, the vibration that is transmitted from the front pillar 2 to the front header 3 is first concentrated in the low-rigid portion 16 (see
(69) (11)
(70) In the upper structure of the vehicle body 1 in this embodiment, the outer end 7d in the width direction W of the lower side member 7 is joined to the front pillar 2 by the damping glue 23.
(71) In this configuration, the low-rigid portion 16, which does not overlap the lower center member 8, in the lower side member 7 is joined to the front pillar 2 and the lower center member 8 by the damping glues 22, 23, respectively. Thus, it is possible to further effectively damp the vibrations concentrated in this portion by the damping glues 22, 23 at the two positions.
(72) (12)
(73) In the upper structure of the vehicle body 1 in this embodiment, as illustrated in
(74) In this configuration, in the lower center member 8, the bulged portion 18 as the reinforced portion having the high rigidity is provided at the position away from the joined portion (the overlapping portion 15) to the lower side member 7. Thus, it is possible to improve the rigidity of not only the lower center member 8 but also the entire front header 3 including the lower center member 8.
(75) (13)
(76) In the upper structure of the vehicle body 1 in this embodiment, the lower center member 8 is constructed of the plate-shaped structure. The bulged portion 18 as the reinforced portion is the portion that is deformed to bend the plate-shaped structure in the plate thickness direction of the plate-shaped structure. In this configuration, it is possible to easily form the bulged portion 18 as the reinforced portion in the lower center member 8 by processing the plate-shaped structure by pressing or the like.
DESCRIPTION OF REFERENCE SIGNS AND NUMERALS
(77) 1: Vehicle body
(78) 2: Front pillar (first structure)
(79) 3: Front header (second structure)
(80) 4: Window opening
(81) 5: Windshield
(82) 6: Upper member
(83) 7: Lower side member (first component)
(84) 8: Lower center member (second component)
(85) 11: Low-rigid portion
(86) 12: High-rigid portion
(87) 13: Ridgeline portion
(88) 14: Opening
(89) 15: Overlapping portion
(90) 16: Non-overlapping portion
(91) 17, 18: Bulged portion
(92) 19, 20: Closed cross section
(93) 21, 22, 23: Damping glue