Work machine
11313105 · 2022-04-26
Assignee
Inventors
Cpc classification
F15B2211/20576
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/329
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20546
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6654
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2282
FIXED CONSTRUCTIONS
F15B19/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/88
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/31535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6309
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6652
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6343
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/31582
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30595
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
There is provided a work machine that is capable of realizing operability and energy saving ability that are equivalent to those of work machines that have a joint line to be used during swinging/boom raising operation, without incorporating a joint line for supplying a pressurized fluid from a second pump to a bottom-side chamber of a boom cylinder. The controller is configured to compute a hypothetical flow rate representing a flow rate in a hypothetical joint line, compute a first pump provisional target flow rate on the basis of an operation amount of a boom operation device, compute a second pump provisional target flow rate on the basis of an operation amount of a swing operation device, compute a first pump final target flow rate by adding the hypothetical flow rate to the first pump provisional target flow rate, and compute a second pump final target flow rate by subtracting the hypothetical flow rate from the second pump provisional target flow rate.
Claims
1. A work machine comprising: a lower track structure; an upper swing structure swingably mounted on the lower track structure; a work implement including a boom which is angularly movably mounted on the upper swing structure; a boom cylinder for driving the boom; a swing motor for driving the upper swing structure; a boom operation device for operating the boom; a swing operation device for operating the upper swing structure; a first pump and a second pump as variable-displacement-type hydraulic pumps; a first regulator for controlling a delivery flow rate of the first pump; a second regulator for controlling a delivery flow rate of the second pump; a boom control valve for controlling a flow of a pressurized fluid supplied from the first pump to the boom cylinder; a swing control valve for controlling a flow of a pressurized fluid supplied from the second pump to the swing motor; and a controller configured to control the first regulator depending on an operation amount of the boom operation device and control the second regulator depending on an operation amount of the swing operation device, wherein the controller is configured to assume that a line for supplying the pressurized fluid from the first pump to a bottom-side chamber of the boom cylinder and the second pump are interconnected by a hypothetical joint line, compute a hypothetical flow rate representing a flow rate in the hypothetical joint line, compute a first pump provisional target flow rate representing a provisional target flow rate for the first pump on a basis of the operation amount of the boom operation device, compute a second pump provisional target flow rate representing a provisional target flow rate for the second pump on a basis of an operation amount of the swing operation device, compute a first pump final target flow rate representing a final target flow rate for the first pump by adding the hypothetical flow rate to the first pump provisional target flow rate, and compute a second pump final target flow rate representing a final target flow rate for the second pump by subtracting the hypothetical flow rate from the second pump provisional target flow rate.
2. The work machine according to claim 1, wherein the controller is configured to store a minimum flow rate of the second pump, and use the minimum flow rate as the second pump final target flow rate if the second pump final target flow rate is smaller than the minimum flow rate.
3. The work machine according to claim 1, wherein the controller is configured to store a maximum flow rate of the first pump, and use the maximum flow rate as the first pump final target flow rate if the first pump final target flow rate is larger than the maximum flow rate.
4. The work machine according to claim 1, further comprising: a first pump pressure sensor for detecting a first pump discharge pressure representing a discharge pressure of the first pump; and a second pump pressure sensor for detecting a second pump discharge pressure representing a discharge pressure of the second pump, wherein the controller is configured to assume that the hypothetical joint line has an end connected to the second pump and another end connected to the first pump, and that a hypothetical restrictor is provided in the hypothetical joint line, and compute the hypothetical flow rate on a basis of the first pump discharge pressure, the second pump discharge pressure, and an opening degree of the hypothetical restrictor.
5. The work machine according to claim 1, further comprising: a second pump pressure sensor for detecting a second pump discharge pressure representing a discharge pressure of the second pump; and a boom bottom pressure sensor for detecting a boom bottom pressure representing a pressure in a bottom-side chamber of the boom cylinder, wherein the controller is configured to assume that the hypothetical joint line has an end connected to the second pump and another end connected to the first pump, compute an opening degree of the boom control valve on a basis of an operation amount of the boom operation device, compute a combined opening degree representing a combination of the opening degree of the boom control valve and an opening degree of the hypothetical restrictor, and compute the hypothetical flow rate on a basis of the second pump discharge pressure, the boom bottom pressure, and the combined opening degree.
6. The work machine according to claim 1, further comprising: a second pump pressure sensor for detecting a second pump discharge pressure representing a discharge pressure of the second pump; and a boom bottom pressure sensor for detecting a boom bottom pressure representing a pressure in a bottom-side chamber of the boom cylinder, wherein the controller is configured to assume that the hypothetical joint line has an end connected to the second pump and another end connected to a boom bottom line interconnecting the bottom-side chamber of the boom cylinder and the boom control valve, and that a hypothetical flow rate control valve is provided in the hypothetical joint line, compute an opening degree of the hypothetical flow rate control valve on a basis of an operation amount of the boom operation device, and compute the hypothetical flow rate on a basis of the second pump discharge pressure, the boom bottom pressure, and the opening degree of the hypothetical flow rate control valve.
7. The work machine according to claim 1, further comprising: a second pump pressure sensor for detecting a second pump discharge pressure representing a discharge pressure of the second pump; and a boom bottom pressure sensor for detecting a boom bottom pressure representing a pressure in a bottom-side chamber of the boom cylinder, wherein the controller is configured to assume that the hypothetical joint line has an end connected to the second pump and another end connected to the first pump, and that a hypothetical flow rate control valve is provided in the hypothetical joint line, compute an opening degree of the hypothetical flow rate control valve on a basis of an operation amount of the boom operation device, and compute the hypothetical flow rate on a basis of the second pump discharge pressure, the first pump discharge pressure, and the opening degree of the hypothetical flow rate control valve.
8. The work machine according to claim 4, further comprising: a temperature sensor for detecting a temperature of a hydraulic working fluid, wherein the controller is configured to compute a density of the hydraulic working fluid on a basis of the temperature of the hydraulic working fluid detected by the temperature sensor, and compute the hypothetical flow rate on a basis of the first pump discharge pressure, the second pump discharge pressure, the opening degree of the hypothetical restrictor, and the density of the hydraulic working fluid.
9. The work machine according to claim 4, further comprising: a temperature sensor for detecting a temperature of a hydraulic working fluid, wherein the controller is configured to compute a viscosity of the hydraulic working fluid on a basis of the temperature of the hydraulic working fluid detected by the temperature sensor, and compute the hypothetical flow rate on a basis of the first pump discharge pressure, the second pump discharge pressure, the opening degree of the hypothetical restrictor, and the viscosity of the hydraulic working fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
(28) Hydraulic excavators, for example, as work machines according to embodiments of the present invention will hereinafter be described below with reference to the drawings. Throughout the drawings, equivalent components are denoted by identical reference characters, and their redundant description will be omitted.
First Embodiment
(29) A first embodiment of the present invention will be described below with reference to
(30) A makeup of a hydraulic excavator for the first embodiment will be described below with reference to
(31) In
(32) The lower track structure 101 includes left and right crawler-type track devices 101a (only the left track device is illustrated in
(33) The upper swing structure 102 is swung leftwardly or rightwardly in response to rotation of a swing motor 18. An operation room 102a is mounted on a front portion of the upper swing structure 102, and an engine 37, a control valve 102b, etc. are mounted on a rear portion of the upper swing structure 102. The operation room 102a houses therein operation levers 21 and 22, etc. for operating the work implement 103 and the upper swing structure 102.
(34) The control valve 102b has a plurality of directional control valves including directional control valves 19 and 20 (illustrated in
(35) The work implement 103 includes a boom 104 angularly movably coupled to the front side of the upper swing structure 102, an arm 105 angularly movably coupled to a distal end of the boom 104, and a bucket 106 angularly movably coupled to a distal end of the arm 105. The boom 104 is angularly moved upwardly or downwardly by the boom cylinder 17 as it is extended or contracted. The arm 105 is angularly moved in a crowding direction (pulling direction) or a dumping direction (pushing direction) by an arm cylinder 107 as it is extended or contracted. The bucket 106 is angularly moved in a crowding direction or a dumping direction by a bucket cylinder 108 as it is extended or contracted.
(36) An actual arrangement of a hydraulic control system mounted on the hydraulic excavator 100 will be described below with reference to
(37) In
(38) The hydraulic pump 1 (hereinafter also referred to as “first pump”) is a variable-displacement-type hydraulic pump actuated by the engine 37, and is connected to a regulator 29 (first regulator) for controlling a delivery flow rate thereof. The first pump 1 has a delivery port connected to a line 3. A line 4 is connected through a relief valve 42 to the tank 36. When a discharge pressure of the first pump 1 exceeds a preset pressure of the relief valve 42, the pressurized fluid flows from the first pump 1 through the relief valve 42 into the tank 36. A pressure sensor 31 (first pump pressure sensor) for detecting the discharge pressure of the first pump 1 is attached to the line 3. Lines 7, 9, and 47 are connected to the line 3 downstream of the pressure sensor 31. Check valves 5 and 46 are provided respectively in the lines 7 and 47. The check valves 5 and 46 allow the pressurized fluid to flow from the first pump 1 toward the directional control valve 19 to be described later, and prevent the pressurized fluid to flow in the opposite direction.
(39) The directional control valve 19 is connected downstream of the lines 7, 9, and 47. The directional control valve 19 is connected to a bottom-side chamber 17B of the boom cylinder 17 through a boom bottom line 13, to a rod-side chamber 17R of the boom cylinder 17 through a boom rod line 15, and to the tank 36 through a tank line 11.
(40) A pilot valve 23 that is attached to the operation lever 21 is connected through lines 25 and 27 to respective operation ports 19u and 19d of the directional control valve 19. The pilot valve 23 applies a pressure (pilot pressure) depending on an operation amount of the operation lever 21 to the operation port 19u or 19d of the directional control valve 19. A pressure sensor 33 (operation amount sensor) for detecting the pressure (boom raising pilot pressure) acting on the operation port 19u is attached to the line 25.
(41) The hydraulic pump 2 (hereinafter also referred to as “second pump”) is a variable-displacement-type hydraulic pump actuated by the engine 37, and is connected to a regulator 30 (second regulator) for controlling a delivery flow rate thereof. The second pump 2 has a delivery port connected to the line 4. The line 4 is connected through a relief valve 43 to the tank 36. When a discharge pressure of the second pump 2 exceeds a preset pressure of the relief valve 43, the pressurized fluid flows from the second pump 2 through the relief valve 43 into the tank 36. A pressure sensor 32 (second pump pressure sensor) for detecting the discharge pressure of the second pump 2 is attached to the line 4. Lines 8 and 10 are connected to the line 4 downstream of the pressure sensor 32. A check valve 6 is provided in the line 8. The check valve 6 allows the pressurized fluid to flow from the second pump 2 toward the directional control valve 20 to be described later, and prevents the pressurized fluid to flow in the opposite direction.
(42) The directional control valve 20 is connected downstream of the lines 8 and 9. The directional control valve 20 is connected to a right-rotation-side chamber 18R of the swing motor 18 through a right rotation line 14, to a left-rotation-side chamber 18L of the swing motor 18 through a left rotation line 16, and to the tank 36 through a tank line 12.
(43) A pilot valve 24 that is attached to the operation lever 22 is connected through lines 26 and 28 to respective operation ports 20r and 201 of the directional control valve 20. The pilot valve 24 applies a pressure (pilot pressure) depending on an operation amount of the operation lever 22 to the operation port 20r or 201 of the directional control valve 20. A pressure sensor 35 (operation amount sensor) for detecting the pressure (right swing pilot pressure) acting on the operation port 20r is attached to the line 26. A pressure sensor 34 (operation amount sensor) for detecting the pressure (left swing pilot pressure) acting on the operation port 201 is attached to the line 28.
(44) The controller 38 is electrically connected to the pressure sensors 31 through 35 and the regulators 29 and 30. The controller 38 decides respective target flow rates for the hydraulic pumps 1 and 2 on the basis of signals from the pressure sensors 31 through 35, and controls the regulators 29 and 30 depending on the target flow rates.
(45) The actual arrangement of the hydraulic control system 200 for the first embodiment has been described above.
(46) Next, an arrangement of the hydraulic control system 200 that includes a hypothetical circuit for the first embodiment will be described below with reference to
(47) A hypothetical joint line 41 for the present embodiment interconnects a junction between the line 4, the line 8, and the line 10 and a freely-selected point positioned on the line 7 downstream of the check valve 5. A hypothetical restrictor 40 and a hypothetical check valve 39 are provided in the hypothetical joint line 41. The hypothetical check valve 39 allows the pressurized fluid to flow hypothetically in a direction from the line 4 to the line 7, but prevents the pressurized fluid from flowing in the opposite direction. The hypothetical joint line 41, the hypothetical restrictor 40, and the hypothetical check valve 39 make up the hypothetical circuit for the present embodiment.
(48) The arrangement of the hydraulic control system 200 that includes the hypothetical circuit for the first embodiment has been described above.
(49) Next, functions of the controller 38 for the first embodiment will be described below with reference to
(50) The sensor signal receiving section 38a converts the signals sent from the pressure sensors 31 through 35 into pressure information and transmits the pressure information to the hydraulic pump target flow rate calculating section 38b.
(51) The hydraulic pump target flow rate calculating section 38b receives the pressure information from the sensor signal receiving section 38a and calculates a target flow rate for the first pump 1 and a target flow rate for the second pump 2. Then, the hydraulic pump target flow rate calculating section 38b outputs the target flow rates for the respective pumps as command values to the respective regulators 29 and 30.
(52) Next, functions of the hydraulic pump target flow rate calculating section 38b for the first embodiment will be described below with reference to
(53) The provisional target flow rate calculating section 38b-1 is a section that calculates provisional target flow rates for the respective hydraulic pumps 1 and 2. The provisional target flow rate calculating section 38b-1 inputs a detected value (P33) from the pressure sensor 33 into a table (
(54) The constant storage section 38b-2 transmits information on constants to be used by the final target flow rate calculating section 38b-3 to the final target flow rate calculating section 38b-3. According to the present embodiment, the constant storage section 38b-2 transmits values of an opening degree (A40) of the hypothetical restrictor 40, a flow rate coefficient (cl), a density (p) of a hydraulic working fluid, a maximum flow rate (Q1, MAX) of the first pump 1, a minimum flow rate (Q2, min) of the second pump 2, and a threshold value (Pth) for operation pressures to the final target flow rate calculating section 38b-3.
(55) The provisional target flow rate calculating section 38b-1 is a section that calculates a final target flow rate for the first pump 1. The final target flow rate calculating section 38b-3 receives the provisional target flow rate (Q1, org) for the first pump 1 and the provisional target flow rate (Q2, org) for the second pump 2 from the provisional target flow rate calculating section 38b-1, receives the values of the opening degree (A40) of the hypothetical restrictor 40, the flow rate coefficient (cl), the density (p) of the hydraulic working fluid, the maximum flow rate (Q1, MAX) of the first pump 1, the minimum flow rate (Q2, min) of the second pump 2, and the threshold value (Pth) for operation pressures from the constant storage section 38b-2, receives the pressure information on the pressure sensors 31 through 35 from the sensor signal receiving section 38a, and outputs command values (Q1, tgt, Q2, tgt) to the respective regulators 29 and 30.
(56) Next, a processing sequence for calculating a target flow rate value for the first embodiment will be described below with reference to
(57)
(58) When the controller 38 is activated, the final target flow rate calculating section 38b-3 starts to execute the processing sequence from step S101.
(59) In step S102, the final target flow rate calculating section 38b-3 determines whether or not the pressure at the operation port 19u of the directional control valve 19 is equal to or higher than the threshold value (Pth). The pressure information at the operation port 19u has been acquired by the pressure sensor 33. If the pressure (P33) at the operation port 19u is equal to or higher than the threshold value (Pth), then the final target flow rate calculating section 38b-3 determines that the answer is Yes in step S102, and control goes to step S103. If the pressure (P33) at the operation port 19u is lower than the threshold value (Pth), then the final target flow rate calculating section 38b-3 determines that the answer is No in step S102, and control goes to step S106.
(60) In step S103, the final target flow rate calculating section 38b-3 determines whether or not the pressure at the operation port 201 of the directional control valve 20 is equal to or higher than the threshold value (Pth). The pressure information at the operation port 201 has been acquired by the pressure sensor 34. If the pressure (P34) at the operation port 201 is equal to or higher than the threshold value (Pth), then the final target flow rate calculating section 38b-3 determines that the answer is Yes in step S103, and control goes to step S105. If the pressure (P34) at the operation port 201 is lower than the threshold value (Pth), then the final target flow rate calculating section 38b-3 determines that the answer is No in step S103, and control goes to step S104.
(61) In step S104, the final target flow rate calculating section 38b-3 determines whether or not the pressure at the operation port 20r of the directional control valve 20 is equal to or higher than the threshold value (Pth). The pressure information at the operation port 20r has been acquired by the pressure sensor 35. If the pressure (P35) at the operation port 20r is equal to or higher than the threshold value (Pth), then the final target flow rate calculating section 38b-3 determines that the answer is Yes in step S104, and control goes to step S105. If the pressure (P35) at the operation port 20r is lower than the threshold value (Pth), then the final target flow rate calculating section 38b-3 determines that the answer is No in step S104, and control goes to step S106.
(62) In step S105, the final target flow rate calculating section 38b-3 computes a hypothetical flow rate (Qv) value of a fluid that hypothetically flows through the hypothetical joint line 41 according to a computation process to be described later. After the hypothetical flow rate (Qv) value has been computed, control goes to step S107.
(63) In step S106, the final target flow rate calculating section 38b-3 computes a hypothetical flow rate (Qv) value of a fluid that hypothetically flows through the hypothetical joint line 41 as 0. After the hypothetical flow rate (Qv) value has been computed, control goes to step S107.
(64) In step S107, the final target flow rate calculating section 38b-3 determines whether or not a value (Q2, org−Qv) obtained by subtracting the hypothetical flow rate (Qv) from the provisional target flow rate (Q2, org) for the second pump 2 is smaller than the minimum flow rate (Q2, min) of the second pump 2. If the value (Q2, org−Qv) is smaller than the minimum flow rate (Q2, min), then the final target flow rate calculating section 38b-3 determines that the answer is Yes in step S107, and control goes to step S108. If the value (Q2, org−Qv) is not smaller than the minimum flow rate (Q2, min), then the final target flow rate calculating section 38b-3 determines that the answer is No in step S107, and control goes to step S109.
(65) In step S108, the final target flow rate calculating section 38b-3 sets the command value output to the regulator 30, i.e., the final target flow rate (Q2, tgt) for the second pump 2, to the minimum flow rate (Q2, min) of the second pump 2. After setting the final target flow rate (Q2, tgt) to the minimum flow rate (Q2, min), the final target flow rate calculating section 38b-3 outputs a signal for turning the delivery flow rate of the second pump 2 into the final target flow rate (Q2, tgt) for the second pump 2 to the regulator 30. Then, control goes to step S110.
(66) In step S109, the final target flow rate calculating section 38b-3 sets the command value output to the regulator 30, i.e., the final target flow rate (Q2, tgt) for the second pump 2, to the value (Q2, org−Qv) obtained by subtracting the hypothetical flow rate (Qv) from the provisional target flow rate (Q2, org) for the second pump 2. After setting the final target flow rate (Q2, tgt) to the value (Q2, org−Qv), the final target flow rate calculating section 38b-3 outputs a signal for turning the delivery flow rate of the second pump 2 into the final target flow rate (Q2, tgt) for the second pump 2 to the regulator 30. Then, control goes to step S110.
(67) In step S110, the final target flow rate calculating section 38b-3 determines whether or not a value (Q1, org+Qv) representing the sum of the provisional target flow rate (Q1, org) for the first pump 1 and the hypothetical flow rate (Qv) is larger than the maximum flow rate (Q1, MAX) of the first pump 1. If the value (Q1, org+Qv) is larger than the maximum flow rate (Q1, MAX), then the final target flow rate calculating section 38b-3 determines that the answer is Yes in step S110, and control goes to step S111. If the value (Q1, org+Qv) is not larger than the maximum flow rate (Q1, MAX), then the final target flow rate calculating section 38b-3 determines that the answer is No in step S110, and control goes to step S112.
(68) In step S111, the final target flow rate calculating section 38b-3 sets the command value output to the regulator 29, i.e., the final target flow rate (Q1, tgt) for the first pump 1, to the maximum flow rate (Q1, MAX) of the first pump 1. After setting the final target flow rate (Q1, tgt) to the maximum flow rate (Q1, MAX), the final target flow rate calculating section 38b-3 outputs a signal for turning the delivery flow rate of the first pump 1 into the final target flow rate (Q1, tgt) for the first pump 1 to the regulator 29.
(69) In step S112, the final target flow rate calculating section 38b-3 sets the command value output to the regulator 29, i.e., the final target flow rate (Q1, tgt) for the first pump 1, to the value (Q1, org+Qv) representing the sum of the provisional target flow rate (Q2, org) for the first pump 1 and the hypothetical flow rate (Qv). After setting the final target flow rate (Q1, tgt) to the value (Q1, org+Qv), the final target flow rate calculating section 38b-3 outputs a signal for turning the delivery flow rate of the first pump 1 into the final target flow rate (Q1, tgt) for the first pump 1 to the regulator 29.
(70) The processing sequence for calculating the target flow rate value for the first embodiment has been described above.
(71) Next, a computation formula for computing a flow rate in the hypothetical joint line 41 for the first embodiment will be described below with reference to
(72)
(73) Next, operation of the hydraulic excavator 100 for the first embodiment will be described below with reference to
(74)
(75) It is assumed that, at time t1, the pressure (P19u) at the operation port 19u of the directional control valve 19 and the pressure (P201) at the operation port 201 of the directional control valve 20 rise simultaneously. Since a swinging speed is 0 at this time, the discharge pressure (P2) of the second pump 2 is higher than the discharge pressure (P1) of the hydraulic pump 1. Thereafter, as the swinging speed increases, the discharge pressure (P2) of the second pump 2 drops and becomes lower than the discharge pressure (P1) of the first pump 1 at time t2. Thus, the changes over time in the discharge pressures of the hydraulic pumps 1 and 2 are indicated by a second graph from above in
(76) During this time, the changes over time in the hypothetical flow rate (Qv) are indicated by a third graph from above in
(77) The changes over time in the provisional target flow rate (Q1, org) and the final target flow rate (Q2, tgt) for the first pump 1 are indicated by a second graph from below in
(78) The changes over time in the provisional target flow rate (Q2, org) and the final target flow rate (Q2, tgt) for the second pump 2 are indicated by a lowest graph in
(79) According to the present embodiment, the work machine 1 includes the lower track structure 101, the upper swing structure 102 swingably mounted on the lower track structure 101, the work implement 103 including the boom 104 which is angularly movably mounted on the upper swing structure 102, the boom cylinder 17 for driving the boom 104, the swing motor 18 for driving the upper swing structure 102, the boom operation device 21 for operating the boom 104, the swing operation device 22 for operating the upper swing structure 102, the first pump 1 and the second pump 2 as variable-displacement-type hydraulic pumps, the first regulator 29 for controlling the delivery flow rate of the first pump 1, the second regulator 30 for controlling the delivery flow rate of the second pump 2, the boom control valve 19 for controlling a flow of a pressurized fluid supplied from the first pump 1 to the boom cylinder 17, the swing control valve 20 for controlling a flow of a pressurized fluid supplied from the second pump 2 to the swing motor 18, and the controller 38 for controlling the first regulator 29 depending on an operation amount of the boom operation device 21 and controlling the second regulator 30 depending on an operation amount of the swing operation device 22. The controller 38 assumes that the line 7 for supplying a pressurized fluid from the first pump 1 to the bottom-side chamber 17B of the boom cylinder 17 and the second pump 2 are interconnected by the hypothetical joint line 41, computes the hypothetical flow rate (Qv) representing a flow rate in the hypothetical joint line 41, computes the first pump provisional target flow rate (Q1, org) representing a provisional target flow rate for the first pump 1 on the basis of the operation amount of the boom operation device 21, computes the second pump provisional target flow rate (Q2, org) representing a provisional target flow rate for the second pump 2 on the basis of the operation amount of the swing operation device 22, computes the first pump final target flow rate (Q1, tgt) representing a final target flow rate for the first pump 1 by adding the hypothetical flow rate (Qv) to the first pump provisional target flow rate (Q1, org), and computes the second pump final target flow rate (Q2, tgt) representing a final target flow rate for the second pump 2 by subtracting the hypothetical flow rate (Qv) from the second pump provisional target flow rate (Q2, org).
(80) According to the first embodiment arranged as described above, as the work machine has no joint line for supplying the pressurized fluid from the second pump 2 to the bottom-side chamber 17B of the boom cylinder 17, the work machine is able to reduce a pressure loss due to a shunt compared with work machines that have such a joint line. Moreover, since the delivery flow rate of the first pump 1 is increased from the provisional target flow rate (Q1, org) by the hypothetical flow rate (Qv) during swinging/boom raising operation, the work machine can achieve operability equivalent to that of the work machines that have the joint line. Furthermore, since the delivery flow rate of the second pump 2 is reduced from the provisional target flow rate (Q2, org) by the hypothetical flow rate (Qv) during swinging/boom raising operation, the work machine can achieve energy saving ability equivalent to that of the work machines that have the joint line.
(81) In addition, the controller 38 stores the minimum flow rate (Q2, min) of the second pump 2, and uses the minimum flow rate (Q2, min) as the final target flow rate (Q2, tgt) for the second pump 2 if the final target flow rate (Q2, tgt) for the second pump 2 is smaller than the minimum flow rate (Q2, min) of the second pump 2. Consequently, the final target flow rate (Q2, tgt) for the second pump 2 is prevented from becoming smaller than the maximum flow rate (Q1, min).
(82) In addition, the controller 38 stores the maximum flow rate (Q1, MAX) of the first pump 1, and uses the maximum flow rate (Q1, MAX) as the final target flow rate (Q1, tgt) for the first pump 1 if the final target flow rate (Q1, tgt) for the first pump 1 is larger than the maximum flow rate (Q1, MAX) of the first pump 1. Consequently, the final target flow rate (Q1, tgt) for the first pump 1 is prevented from becoming larger than the maximum flow rate (Q1, MAX).
(83) Either one of the hypothetical restrictor 40 and the hypothetical check valve 39 may be positioned upstream of the other. According to the present embodiment, the orifice equation is used by the process of computing the hypothetical flow rate. However, the hypothetical flow rate may be determined by another process using a choke equation, a table for outputting a flow rate in response to a pressure difference input thereto, or the like. In this case, a value of a constant required by the computation in step S105 illustrated in
Second Embodiment
(84) A second embodiment of the present invention will be described below with reference to
(85) An arrangement including a hypothetical circuit for the second embodiment will be described below with reference to
(86) The second embodiment is different from the first embodiment (illustrated in
(87) Next, functions of the controller 38 for the second embodiment will be described below with reference to
(88) The controller 38 is different from the controller 38 for the first embodiment (illustrated in
(89) Next, functions of the hydraulic pump target flow rate calculating section 38b for the second embodiment will be described below with reference to
(90) The hydraulic pump target flow rate calculating section 38b is different from the hydraulic pump target flow rate calculating section 38b for the first embodiment (illustrated in
(91) The directional control valve opening calculating section 38b-4 determines the opening degree (A19u) by using a table illustrated in
(92) Next, a processing sequence for calculating a target flow rate value for the second embodiment will be described below with reference to
(93) The processing sequence is different from the processing sequence for the first embodiment (illustrated in
(94) In step S113, a combined opening degree (Av) representing a combination of the opening degree (A40) of the hypothetical restrictor 40 and the opening degree (A19u) of the hydraulic fluid line in the directional control valve 19 that interconnects the line 7 and the boom bottom line 13 is computed according to a computing process to be described later. After the combined opening degree (Av) has been computed, control goes to step S114.
(95) In step S114, the value of the hypothetical flow rate (Qv) of the fluid that flows hypothetically in the hypothetical joint line 41 is computed according to a computing process to be described later. After the value of the hypothetical flow rate (Qv) has been computed, control goes to step S107. Thereafter, the same processing as with the first embodiment is carried out.
(96) Next, a computation formula for computing the combined opening degree (Av) and a computation formula for computing the flow rate in the hypothetical joint line 41 for the second embodiment will be described below with reference to
(97) An equation (2) illustrated in
(98) Equations (3) illustrated in
(99) The work machine 1 for the present embodiment further includes the second pump pressure sensor 32 for detecting the second pump discharge pressure (P32) as a discharge pressure of the second pump 2, and the boom bottom pressure sensor 44 for detecting the boom bottom pressure (P44) as a pressure in the bottom-side chamber 17B of the boom cylinder 17. The controller 38 assumes that the hypothetical joint line 41 has an end connected to the second pump 2 and the other end connected to the first pump 1, computes the opening degree (A19u) of the boom control valve 19 on the basis of an operation amount of the boom operation device 21, computes the combined opening degree (Av) representing a combination of the opening degree (A19u) of the boom control valve 19 and the opening degree (A40) of the hypothetical restrictor 40, and computes the hypothetical flow rate (Qv) on the basis of the second pump discharge pressure (P32), the boom bottom pressure (P44), and the combined opening degree (Av).
(100) The second embodiment arranged as described above offers the advantages similar to those for the first embodiment.
Third Embodiment
(101) A third embodiment of the present invention will be described below with reference to
(102) An arrangement including a hypothetical circuit for the third embodiment will be described below with reference to
(103) The third embodiment is different from the second embodiment (illustrated in
(104) Next, functions of the hydraulic pump target flow rate calculating section 38b for the third embodiment will be described below with reference to
(105) The hydraulic pump target flow rate calculating section 38b for the third embodiment is different from the hydraulic pump target flow rate calculating section 38b for the second embodiment (illustrated in
(106) The hypothetical flow rate control valve opening calculating section 38b-5 determines the opening degree (A45) by using a table illustrated in
(107) Next, a processing sequence for calculating a target flow rate value for the third embodiment will be described below with reference to
(108) The processing sequence is different from the processing sequence for the second embodiment (illustrated in
(109) In step S115, the value of the hypothetical flow rate (Qv) of the fluid that flows hypothetically in the hypothetical joint line 41 is computed according to a computing process to be described later. After the value of the hypothetical flow rate (Qv) has been computed, control goes to step S107. Thereafter, the same processing as with the first embodiment and the second embodiment is carried out.
(110) Next, a computation formula for computing the flow rate in the hypothetical joint line 41 for the third embodiment will be described below with reference to
(111) The computation formula is different from that for the second embodiment in that the computation of the combined opening degree is eliminated and the computation formula is close to the computation formula for the first embodiment (illustrated in
(112) The work machine 1 for the present embodiment further includes the second pump pressure sensor 32 for detecting the second pump pressure (P32) as a discharge pressure of the second pump 2, and the boom bottom pressure sensor 44 for detecting the boom bottom pressure (P44) representing a pressure in the bottom-side chamber 17B of the boom cylinder 17. The controller 38 assumes that the hypothetical joint line 41 has an end connected to the second pump 2 and the other end connected to the boom bottom line 13 that interconnects the bottom-side chamber 17B of the boom cylinder 17 and the boom control valve 19, with the hypothetical flow rate control valve 45 provided in the hypothetical joint line 41, computes the opening degree (A45) of the hypothetical flow rate control valve 45 on the basis of an operation amount of the boom operation device 21, and computes the hypothetical flow rate (Qv) on the basis of the second pump pressure (P32), the boom bottom pressure (P44), and the opening degree (A45) of the hypothetical flow rate control valve 45.
(113) The third embodiment arranged as described above offers the advantages similar to those for the first embodiment.
(114) Furthermore, when the value of the pressure sensor 33 is small, for example, the hypothetical flow rate (Qv) can have its characteristics determined in a desired manner, e.g., can be set to 0 by setting the opening degree (A45) of the hypothetical flow rate control valve 45 to 0.
(115) Either one of the hypothetical flow rate control valve 45 and the hypothetical check valve 39 may be positioned upstream of the other. According to the present embodiment, only the pressure information on the pressure sensor 33 is input to the hypothetical flow rate control valve opening calculating section 38b-5. However, the hypothetical flow rate control valve opening calculating section 38b-5 may compute the opening degree (A45) of the hypothetical flow rate control valve 45 on the basis of pressure information from other pressure sensors. Moreover, the hypothetical joint line 41 may be connected on its downstream side to a point at the same position as with the first embodiment.
Fourth Embodiment
(116) A fourth embodiment of the present invention will be described below with reference to
(117) An arrangement of the hydraulic control system 200 that includes a hypothetical circuit for the fourth embodiment will be described below with reference to
(118) The hydraulic control system 200 for the fourth embodiment is different from that for the first embodiment (illustrated in
(119) Functions of the controller 38 and functions of the hydraulic pump target flow rate calculating section 38b for the fourth embodiment will be described below with reference to
(120) The functions of the controller 38 for the fourth embodiment are different from the functions (illustrated in
(121) The functions of the hydraulic pump target flow rate calculating section 38b for the fourth embodiment are different from the functions (illustrated in
(122) The hydraulic working fluid density calculating section 38b-6 determines the density (p) of the hydraulic working fluid by using a table illustrated in
(123) The work machine 100 for the present embodiment further includes the temperature sensor 48 for detecting the temperature of the hydraulic working fluid. The controller 38 computes the density (p) of the hydraulic working fluid based on the temperature of the hydraulic working fluid detected by the temperature sensor 48 and computes the hypothetical flow rate (Qv) on the basis of the first pump discharge pressure (P31), the second pump discharge pressure (P32), the opening degree of the hypothetical restrictor 40, and the density (p) of the hydraulic working fluid.
(124) The fourth embodiment of the present invention thus arranged is capable of realizing operability and energy saving ability that are equivalent to those of work machines that have a joint line to be used during swinging/boom raising operation, taking into account effects due to changes in the density of the hydraulic working fluid, without incorporating a joint line for supplying a pressurized fluid from the second pump 2 to the bottom-side chamber 17B of the boom cylinder 17.
Fifth Embodiment
(125) A fifth embodiment of the present invention will be described below with reference to
(126) Functions of the hydraulic pump target flow rate calculating section 38b and a process of calculating a viscosity of the hydraulic working fluid for the fifth embodiment will be described below with reference to
(127) The functions of the hydraulic pump target flow rate calculating section 38b for the fifth embodiment are different from the functions of the hydraulic pump target flow rate calculating section 38b for the fourth embodiment (illustrated in
(128) The hydraulic working fluid density calculating section 38b-6 determines the viscosity (p) of the hydraulic working fluid by using a table illustrated in
(129) Next, a computation formula for computing the flow rate in the hypothetical joint line 41 for the fifth embodiment will be described below with reference to
(130)
(131) The work machine 100 for the present embodiment further includes the temperature sensor 48 for detecting the temperature of the hydraulic working fluid. The controller 38 computes the viscosity (p) of the hydraulic working fluid on the basis of the temperature of the hydraulic working fluid detected by the temperature sensor 48 and computes the hypothetical flow rate (Qv) on the basis of the first pump discharge pressure (P31), the second pump discharge pressure (P32), the opening degree of the hypothetical restrictor 40, and the viscosity (p) of the hydraulic working fluid.
(132) The fifth embodiment of the present invention thus arranged is capable of realizing operability and energy saving ability that are equivalent to those of work machines that have a joint line to be used during swinging/boom raising operation, taking into account effects due to changes in the viscosity of the hydraulic working fluid, without incorporating a joint line for supplying a pressurized fluid from the second pump 2 to the bottom-side chamber 17B of the boom cylinder 17.
(133) Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above embodiments, but covers various modifications. For example, the above-described embodiments have been described in detail for easy understanding of the present invention, and should not be limited to arrangements that include all the components described above. Furthermore, it is possible to add some of the components for a certain embodiment to some of the components for other embodiments, or to delete some of the components for a certain embodiment, or to replace some of the components for a certain embodiment with some of the components for other embodiments.
DESCRIPTION OF REFERENCE CHARACTERS
(134) 1: Hydraulic pump (first pump) 2: Hydraulic pump (second pump) 3, 4: Line 5, 6: Check valve 7, 8: Line 9, 10: Line 11, 12: Tank line 13: Boom bottom line 14: Right rotation line 15: Boom rod line 16: Left rotation line 17: Boom cylinder 17B: Bottom-side chamber 17R: Rod-side chamber 18: Swing motor 18R: Right-rotation-side chamber 18L: Left-rotation-side chamber 19: Directional control valve (boom control valve) 19u, 19d: Operation port 20: Directional control valve (swing control valve) 20r, 201: Operation port 21: Operation lever (boom operation device) 22: Operation lever (swing operation device) 23, 24: Pilot valve 25, 26: Line 27, 28: Line 29: Regulator (first regulator) 30: Regulator (second regulator) 31: Pressure sensor (first pump pressure sensor) 32: Pressure sensor (second pump pressure sensor) 33, 34, 35: Pressure sensor 36: Tank 37: Engine 38: Controller 38a: Sensor signal receiving section 38b: Hydraulic pump target flow rate calculating section 38b-1: Provisional target flow rate calculating section 38b-2: Constant storage section 38b-3: Final target flow rate calculating section 38b-4: Directional control valve opening calculating section 38b-5: Hypothetical flow rate control valve opening calculating section 38b-6: Hydraulic working fluid density calculating section 39: Hypothetical check valve 40: Hypothetical restrictor 41: Hypothetical joint line 42, 43: Relief valve 44: Pressure sensor (boom bottom pressure sensor) 45: Hypothetical flow rate control valve 46: Check valve 47: Line 48: Temperature sensor 100: Hydraulic excavator (work machine) 101: Lower track structure 101a: Track device 101b: Track motor 102: Upper swing structure 102a: Operation room 102b: Control valve 103: Work implement 104: Boom 105: Arm 106: Bucket 107: Arm cylinder 108: Bucket cylinder 200: Hydraulic pressure control system