Screw ramp joiner bracket and system for adjoining light fixture sections
11313543 · 2022-04-26
Assignee
Inventors
- Megan A. Donnelly (Darien, IL, US)
- Paul O. Ocampo (Chicago, IL, US)
- Alec J. Schultz (Chicago, IL, US)
- Sam Riehl (Chicago, IL, US)
Cpc classification
F21V15/015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An example joiner system for joining a first section and a second section of a fixture includes a joiner bracket that has formed therein a depressed ramp region. A joiner fastener, such as a screw, may engage against the angled walls of the joiner bracket ramp, to translate the vertical movement of the screw into a horizontal, longitudinal movement of the joiner bracket. The joiner bracket may be rigidly coupled to one section of a light fixture assembly, such that engaging the screw ramp with a fastener that extends through another section of the light fixture causes the two fixture sections to move toward each other. As vertical movement of a fastener produces horizontal movement of the joiner bracket, the joiner fastener or set screw may extend outside of the light fixture assembly, so as to be readily accessible by a technician.
Claims
1. A lighting fixture system comprising: a first fixture section having a proximal end and a distal end opposite the proximal end, a first sidewall and a second sidewall each extending between the proximal and distal ends of the first fixture section, and a top portion extending between the first and second sidewalls of the first fixture section, the top portion of the first fixture section having a boss extending therethrough, and wherein the proximal and distal ends of the first fixture section define a longitudinal direction; a second fixture section having a proximal end and a distal end opposite the proximal end, a first sidewall and a second sidewall each extending between the proximal and distal ends of the second fixture section, and a top portion extending between the first and second sidewalls of the second fixture section, the proximal end of the second fixture section being adapted for positioning adjacent to the distal end of the first fixture section; a joiner bracket adapted for positioning beneath, and for engagement with, respective undersides of both the top portion of the first fixture section and the top portion of the second fixture section, said joiner bracket being capable of being rigidly coupled to the second fixture section such that a portion of the joiner bracket extends beyond the proximal end of the second fixture section toward the distal end of the first fixture section, in which the portion of the joiner bracket extending beyond the proximal end of the second fixture section has an angled wall that is angled downwardly toward the second fixture section; an outer bracket configured for positioning above, and for engagement with, respective top sides of both the top portion of said first fixture section and the top portion of said second fixture section; and a fastener configured to extend through the outer bracket and through the boss in the top portion of the first fixture section, and to directly engage the angled wall of said joiner bracket, to produce a force in the longitudinal direction toward the proximal end of the first fixture section, wherein, when the joiner bracket is rigidly coupled to the second fixture section, engaging the fastener directly with the angled wall of said joiner bracket both aligns and pulls the proximal end of the second fixture section toward the distal end of the first fixture section.
2. The lighting fixture system according to claim 1, wherein the boss of the first fixture section is a threaded boss, and wherein the fastener is a threaded fastener.
3. The lighting fixture system according to claim 1, wherein the fastener is a first fastener, and a portion of the joiner bracket positioned beneath the second fixture section includes one or more bores, and wherein the lighting fixture system further comprises one or more second fasteners configured to extend through the second fixture section and into the one or more respective bores to rigidly couple the joiner bracket to the second fixture section.
4. The lighting fixture system according to claim 1, in which said first fixture section further includes a first rail positioned along the first sidewall of the first fixture section, and said second fixture section further includes a first rail positioned along the first sidewall of the second fixture section, and wherein the joiner bracket further includes a first sidewall and a second sidewall, said first sidewall of the joiner bracket having formed therein an offset having a shape that is complementary to the first rail of the first fixture section and the first rail of the second fixture section.
5. The lighting fixture system according to claim 1, wherein the fastener is a first fastener, wherein the joiner bracket further comprises a finishing aperture, in which said first fixture section further comprises a finishing bore, and wherein the lighting fixture system further includes a finishing fastener adapted to extend through the finishing bore and said finishing aperture of the joiner bracket.
6. The lighting fixture system according to claim 1, wherein the first fixture section further comprises at least one lipped channel extending longitudinally along the top portion of said first fixture section, in which said outer bracket is adapted to slideably engage with the at least one lipped channel of the first fixture section.
7. The lighting fixture system according to claim 1, wherein the lighting fixture system further comprises a cable gripper coupled to said outer bracket, the cable gripper being adapted to maintain a suspension cable therethrough for suspending the light fixture system from a ceiling.
8. The lighting fixture system according to claim 1, in which said first fixture section further includes a first rail positioned along the top portion of said first fixture section, and wherein the joiner bracket further includes an elongated male projection adapted to slideably engage with the first rail of said first fixture section, to facilitate alignment of the joiner bracket with respect to said first fixture section.
9. The lighting fixture system according to claim 1, wherein the angled wall of the joiner bracket comprises a first angled wall and a second angled wall that converge to form an oblique corner.
10. The lighting fixture system according to claim 1, in which the portion of said joiner bracket positioned beneath the proximal end of the second fixture section has a first top surface, the portion of said joiner bracket extending beyond the proximal end of the second fixture section has a second top surface, and wherein the first top surface is angled relative to the second top surface.
11. The lighting fixture system according to claim 10, wherein the fastener is a first fastener, wherein the joiner bracket further comprises a finishing aperture positioned within the first top surface, in which said first fixture section further comprises a finishing bore, and wherein the lighting fixture system further includes a finishing fastener adapted to extend through the finishing bore and said finishing aperture of the joiner bracket, wherein engaging the finishing fastener with said finishing aperture produces a torque that further pulls the second fixture section toward the first fixture section.
12. A joiner system comprising: a joiner bracket adapted for positioning beneath, and for engagement with, respective undersides of both a top portion of a first fixture section and a top portion of a second fixture section, said joiner bracket being capable of being rigidly coupled to the second fixture section such that a portion of the joiner bracket extends beyond a proximal end of the second fixture section toward a distal end of the first fixture section, in which the portion of the joiner bracket extending beyond the proximal end of the second fixture section has an angled wall that is angled downwardly toward the second fixture section; an outer bracket configured for positioning above, and for engagement with, respective top sides of both the top portion of said first fixture section and the top portion of said second fixture section; and a fastener configured to extend through the outer bracket and through an aperture in the top portion of the first fixture section, and to directly engage the angled wall of said joiner bracket, to produce a force toward the proximal end of the first fixture section, wherein, when the joiner bracket is rigidly coupled to the second fixture section, the fastener directly engages the angled wall of said joiner bracket to align and pull the proximal end of the second fixture section toward and into juxtaposition with the distal end of the first fixture section.
13. The joiner system according to claim 12, wherein the fastener is a threaded fastener.
14. The joiner system according to claim 12, wherein the joiner bracket further includes a first sidewall and a second sidewall, in which said first sidewall of the joiner bracket has formed therein an offset having a shape that is substantially complementary to at least a rail of the first fixture section.
15. The joiner system according to claim 12, wherein the fastener is a first fastener, wherein the joiner bracket further comprises a finishing aperture, wherein the joiner system further includes a finishing fastener adapted to extend through finishing aperture of the joiner bracket, to couple the joiner bracket to the first fixture section.
16. The joiner system according to claim 12, wherein the joiner bracket further includes an elongated male projection adapted to slideably engage with a rail of said first fixture section, to facilitate alignment of the joiner bracket with respect to at least said first fixture section.
17. The joiner system according to claim 12, wherein the angled wall of the joiner bracket includes a first angled wall and a second angled wall, which first and second angled walls converge to form an oblique corner.
18. The joiner system according to claim 12, in which the portion of said joiner bracket has a first top surface positioned beneath the proximal end of the second fixture section, the portion of said joiner bracket extending beyond the proximal end of the second fixture section having a second top surface, and wherein the first top surface is angled relative to the second top surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the invention, and to show how the same may be implemented, there will now be described, by way of example, specific embodiments, methods and processes according to the present invention with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(12) There will now be described by way of example, several specific modes of the invention as contemplated by the inventor. In the following description, numerous specific details are set forth in order to provide a thorough understanding. It will be apparent however, to one skilled in the art, that the present invention may be practiced without limitation to these specific details. In other instances, well known methods and structures have not been described in detail so as not to unnecessarily obscure the description of the invention.
(13) Embodiments of the present invention provide for a joiner system for adjoining adjacent light fixture sections. As described above, joining together sections of a light fixture can be challenging, dangerous, and sometimes require the use of specialized tools to operate a joining system—particularly in situations where sections of a light fixture assembly are suspended separately, and joined together while suspended to form a complete light fixture assembly. Some joining systems may be relatively inexpensive and simple to manufacture, but such systems often require a technician to perform difficult maneuvers. For example, joiners are often positioned within the inner walls of a light fixture to obscure them from view after installation, which makes them difficult to access and operate safely, and often leads to frustration, misalignment and/or possible injury. Other more robust joining systems have attempted to improve upon the installation process for the technician, but the increased mechanical complexity of such systems typically renders such systems significantly more expensive and less reliable than simpler alternatives. The joiner systems shown and described herein address these problems using a ramp and fastener system that translates downward movement of a fastener into horizontal movement that pulls together adjacent fixture sections, enabling a set screw construction that is easily accessible from outside of the light fixture assembly.
(14) An example joiner includes a depressed “screw ramp” region formed along its top section, which includes an angled wall or walls that serve to translate downward movement of a screw or other fastener into longitudinal forces that pull together sections of a light fixture assembly. By rigidly coupling the joiner bracket to one section of a light fixture, the “pulling” forces applied to that joiner bracket by way of a joiner fastener through another section of the light fixture causes the two fixture sections to be joined together. Other brackets, fasteners, and/or other elements may be provided to reinforce the joint and improve robustness and longevity of the joining system.
(15) The present application addresses the realization that a joiner may include an angled “ramp” section that can convert a force in one direction (e.g., a downward vertical direction) into a force in an orthogonal horizontal direction (e.g., a longitudinal direction). As many joining systems for light fixture assemblies attempt to bring together two elongated horizontally displaced light fixture sections, this realization enables the construction of a screw ramp joiner system in which the screw or fastener that effectuates the joining of the two fixture sections can extend above or below the light fixture, and therefore be relatively easy to access and operate without using specialized tools that can reach into the inner cavity of the light fixture assembly. The use of a ramp and fastener over more complex mechanical systems (e.g., gear systems such as a rack-and-pinion gear) for converting motion from one axis to another enables joiner systems according to the present disclosure to be manufactured at a relatively low cost, while also reducing the number of components that have the potential to fail.
(16) As described herein, upwardly illuminating light fixtures may be referred to as “indirect” (e.g., illuminating the ceiling), downwardly illuminating light fixtures may be referred to as “direct” (e.g., illuminating the floor or other surfaces beneath the light fixture), and upwardly and downwardly illuminating light fixtures may be referred to as “bidirectional.”
(17) As described herein, the term “screw” generally refers to any type of actuatable fastener, and does not necessarily refer solely to a threaded fastener. For example, bolts, pins, cams, and/or other types of fasteners may be suitable for use in a joiner system based on the principles disclosed herein. Accordingly, any element shown and/or described herein as a screw-based element, such as a screw ramp or a screw ramp joiner, is not limited to threaded fasteners and may use other suitable non-threaded fasteners. The use of the term “screw” throughout the present disclosure is provided for explanatory purposes, and should not be construed as limiting the scope of the present application in any way.
(18) As described herein, the term “screw ramp” refers to a wall or walls formed within a joiner or bracket at a non-right angle relative to its adjacent surfaces, such that a force applied against the angled wall or walls is translated from the direction of the force to a direction that is orthogonal to the direction of the force. The screw ramp may be substantially smooth, or may have features formed in the walls to increase friction or otherwise enhance the engagement between a fastener and the wall or walls of the screw ramp. For the purposes of the present application, a “screw ramp” refers generally to a feature, surface, wall, or some combination thereof that in operation translates a force applied thereto in one direction to another direction.
(19) The following description of
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(21) Fixture sections 110 and 120 may each be formed as an extruded aluminum housing, for example, and incorporate one or more rails, lips, channels, bores, threaded screw holes, and/or other features to which various elements may be affixed or with which various elements may engage. For example, rails 113, 114, 123, and 124 (see, e.g.,
(22) The channels formed in fixture sections 110 and 120 may also serve as anchor points for affixing light sources (e.g., light emitting diodes, or LEDs) or other elements to the outer surface of the top portions of fixture sections 110 and 120, which may direct light upwardly (in the positive z-direction) to produce an “indirect” lighting effect, and/or for affixing light sources to the inner surfaces of fixture sections 110 and 120 to direct light downwardly (in the negative z-direction) to produce a “direct” lighting effect. In some embodiments, bores, holes, and/or bosses may extend through the top surfaces of fixture section 110 and/or fixture section 120, through which a screw or other fastener may extend to engage with components within fixture section 110 and/or fixture section 120.
(23) In this example embodiment, outer bracket 150 includes cable gripper hole 157 (see
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(25) Screw ramp joiner 130 also includes screw ramp 134, which is angled (in the negative z-direction and in the positive y-direction) and extends downwardly from the top section of screw ramp joiner 130. In the particular implementation shown in
(26) In some implementations, one or more components of the light fixture system may include scoring, marks, or other indications to assist a technician in the alignment of the components during the installation of light fixture assembly 100. For example, as shown in
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(28) An initial installation step (or a pre-assembly step performed by a manufacturer) may involve slideably positioning screw ramp joiner 130 along rails 123 and 124 of fixture section 120, such that approximately half of screw ramp joiner 130 is contained within the inner walls of fixture section 120 (see
(29) Similarly, another installation or pre-assembly step may involve slideably positioning outer bracket 150 along lipped channels 115 and 116 of fixture section 110, such that a portion of outer bracket 150 extends beyond the end of fixture section 110 (see
(30) With screw ramp joiner 130 in a desired position, such as the position shown in
(31) In some cases, fixture sections 110 and 120 may be suspended proximate to each other from a ceiling or the like. In such cases, fixture section 110 may also “rest” on screw ramp joiner 130, such that frictional forces maintains fixture section 110 temporarily in position without the need for a technician to hold fixture sections 110 and 120 manually in place.
(32) Once fixture sections 110 and 120 are positioned adjacent to each other—with screw ramp joiner 130 extending into the inner walls of fixture section 110, and outer bracket 150 extending into and along lipped channels 125 and 126 of fixture section 120—joiner screw 154 may be driven through hole 155 in outer bracket 150, bore 118 of first fixture section 110, and against screw ramp 134 of joiner bracket 130. As joiner screw 154 is driven against the angled walls of screw ramp 134, screw ramp joiner 130 is “pulled” in toward first fixture section 110 (in the negative x-direction). Accordingly, the extent to which joiner screw 154 is driven downwardly can control the relative longitudinal positioning of fixture sections 110 and 120. In this manner, an operator or technician may engage joiner screw 154, observe the movement of fixture sections 110 and 120, and stop turning the joiner screw 154 once fixture sections 110 and 120 are sufficiently adjacent to each other and form—a joining operation that is performed by turning a relatively accessible and easy-to-reach fastener.
(33) In some embodiments, an additional fastener, such as finishing screw 156, may be provided to further increase the strength of the joining system. As shown in
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(35) As shown in
(36) With fixture sections 110 and 120 immediately adjacent to each other, as illustrated in
(37) In an example implementation—such as the implementation shown in
(38) While the asymmetric, partially-sloped top section of screw ramp joiner 130 may beneficially enable the joiner to exert additional forces or torques to facilitate the joining of fixture sections 110 and 120, the slight angle may also enable the joiner system to tolerate slight vertical misalignment during the installation process—to increase the likelihood that the joining system functions properly within a range of manufacturing tolerances. Once joiner screw 154 and finishing screw 156 are sufficiently driven into place, as is illustrated in
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(40) As shown in
(41) As shown in
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(43) In some implementations, such as the embodiment shown in
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(45) Although
(46) Although certain example methods and apparatus have been described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatuses, and articles of manufacture fairly falling within the scope of the appended claims, either literally or under the doctrine of equivalents.
(47) It should be understood that arrangements described herein are for purposes of example only. As such, those skilled in the art will appreciate that other arrangements and other elements (e.g. machines, interfaces, operations, orders, and groupings of operations, etc.) can be used instead, and some elements may be omitted altogether according to the desired results. Further, many of the elements that are described are functional entities that may be implemented as discrete or distributed components or in conjunction with other components, in any suitable combination and location, or as other structural elements described as independent structures may be combined.
(48) While various aspects and implementations have been disclosed herein, other aspects and implementations will be apparent to those skilled in the art. The various aspects and implementations disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope being indicated by the following claims, along with the full scope of equivalents to which such claims are entitled. It is also to be understood that the terminology used herein is for the purpose of describing particular implementations only, and is not intended to be limiting.