AN INSERT MODULE IN A DISPENSER
20230240481 · 2023-08-03
Inventors
- Dan Wanninger (Philadelphia, PA, US)
- Erol Searfoss (Philadelphia, PA, US)
- Peter Bergman (Göteborg, SE)
Cpc classification
A47K5/1217
HUMAN NECESSITIES
International classification
Abstract
The present disclosure relates to an insert module which is configured to be removably positioned in a dispenser for liquid, wherein the dispense comprises a dispensing mechanism which causes liquid to be discharged, and wherein the dispenser is suited for comprising a replaceable liquid container for said liquid. The insert module is configured for accommodating said liquid container.
Claims
1. An insert module which is configured to be removably positioned in a dispenser for liquid, wherein the dispenser comprises a dispensing mechanism which causes liquid to be discharged, and wherein the dispenser is suited for comprising a replaceable liquid container for said liquid; wherein the insert module is configured for accommodating said liquid container.
2. An insert module according to claim 1, wherein said insert module comprises a transponder reader unit for cooperating with a transponder unit on said replaceable liquid container.
3. An insert module according to claim 2, wherein said transponder reader unit is arranged for obtaining stored data from said transponder unit corresponding to a unique identity of said liquid container.
4. An insert module according to claim 2, wherein the transponder reader unit is an RFID reader unit and that said transponder unit is an RFID tag.
5. An insert module according to claim 1, wherein said insert module comprises a detection unit which is configured for detecting the cumulative consumption of the contents of said liquid container, so as to indicate whether said liquid container needs to be replaced.
6. An insert module according to claim 5, wherein the detection unit comprises a magnetometer sensor.
7. An insert module according to claim 5, wherein the detection unit is configured for being actuated by means of actuation means in said dispenser.
8. An insert module according to claim 5, wherein the detection unit comprises an actuator which is configured for being pivotally displaced by means of said dispensing mechanism, thereby allowing detection of the usage of the contents of the liquid container.
9. An insert module according to claim 8, wherein the actuator comprises a geared element which meshes with a rotating gear element which is arranged in said insert module.
10. An insert module according to claim 2, wherein said transponder reader unit is connected to a microprocessor which is arranged for communicating with an external computer unit.
11. An insert module according to claim 1, wherein said dispensing mechanism comprises a foam pump unit for discharging liquid in said replaceable liquid container in the form of foam.
12. Method for using an insert module which is configured to be removably positioned in a dispenser for liquid, comprising: providing a dispensing mechanism in said dispenser for causing liquid to be discharged; and providing a replaceable liquid container for said liquid in said dispenser; wherein the method further comprises: accommodating said liquid container within said insert module.
13. A method according to claim 12, wherein said method furthermore comprises: providing cooperation between a transponder reader unit arranged on the insert module and a transponder unit on said replaceable liquid container.
14. A method according to claim 12, wherein said method furthermore comprises: obtaining stored data from said transponder unit, by means of said transponder reader unit, corresponding to a unique identity of said liquid container.
15. A method according to claim 12, wherein said method furthermore comprises: detecting the cumulative consumption of the contents of said liquid container by means of a detection unit; and indicating whether said liquid container needs to be replaced.
16. A method according to claim 15, wherein said method furthermore comprises: detecting the usage of the contents of said liquid container by allowing an actuator to be pivotally displaced by means of said dispensing mechanism.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0042] The disclosure will be described in greater detail below with reference to the figures shown in the appended drawings.
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
DETAILED DESCRIPTION
[0055] Different aspects of the present disclosure will be described more fully hereinafter with reference to the enclosed drawings. The disclosure can be realized in many different forms and should not be construed as being limited to the embodiments below.
[0056] With initial reference to
[0057] According to an embodiment which is shown in the drawings, the dispenser 1 is used for dispensing soap which is processed so as to be discharged as foam. To this end, the dispenser 1 can be actuated by means of a foam pump unit which is not shown in
[0058] The dispenser 1 shown in
[0059] Other designs for opening the housing 2 are also possible within the scope of this disclosure. Furthermore, the housing 2 may be made of any suitable material, for example a plastic, a metal, or a combination thereof.
[0060] As mentioned above, the dispenser 1 is provided with an actuation device 7 which, in the embodiment shown in the drawings, is in the form of a manual push button. A user who wishes to discharge an amount of soap from dispenser 1 will have to push the actuation device 7, which causes discharging a liquid in a manner which will be described below.
[0061] According to an embodiment which is not shown in the drawings, the dispenser 1 can alternatively be provided with an automatic actuation device, which may comprise a touch-free sensor unit which may be based for example on an infrared sensor unit. Actuation of the sensor may cause an electric motor to be activated in order to operate the dispenser upon detection of the presence of a user.
[0062] Furthermore, the dispenser 1 is of the type which is provided with a transponder reader unit 8, i.e. an antenna unit or transponder detection unit which is arranged for detecting and cooperating with a transponder unit on a liquid container. The transponder unit will be described below with reference to
[0063]
[0064] As shown in
[0065] Furthermore, the liquid container 9 comprises a pump unit 11 which acts to transfer liquid from the liquid reservoir 10 and to selectively dispense same. To this end, the liquid reservoir 10 is connected via the pump unit 11 to the dispensing opening 12 through which the liquid is discharged. A pump unit 11 for a liquid dispenser of the kind mentioned above is previously known as such from the patent document WO 2011/133085. For this reason, the pump unit 11 is not described in any greater detail here.
[0066] However, it should be mentioned that activation of the pump unit 11 by displacing its lower portion upwards, i.e. in a first generally vertical direction (arrow V), discharges a quantity of liquid from the liquid reservoir 10 via the dispensing opening 12. As illustrated in
[0067] As mentioned above, the liquid container 9 may contain, for example, a sanitizer, lotion, shampoo, skin care product, detergent, disinfectant, moisturizer, alcogel or a similar liquid, or alternatively fluids such as dispersions. Also, the contents of the liquid container can be discharged in many forms, suitably but not limited to foam, spray, gel, lotion or similar. Different types of contents in the liquid container and different methods of discharging said contents may require different types of pump units, which are adapted to the contents of the liquid container. This means that the disclosure is not limited to dispenser systems with a pump unit as described with reference to
[0068]
[0069] In a first position, shown in
[0070] It is previously known, for example through the above-mentioned document WO 2011/133085, how an actuation device as shown in for example
[0071] The replaceable liquid container 9 is arranged with means for storing unique identification data related to said liquid container 9. As indicated in
[0072] A particular type of known transponder which is suitable in the context of this disclosure is an RFID transponder, also referred to as an “RFID tag.” The RFID transponder is normally designed as a tag or a label comprising an antenna component which receives the incoming signal, a processor component which processes the incoming signal and also transmits the outgoing signal via the antenna component.
[0073] An RFID transponder can be programmed with data representing the transponder’s unique identity. Accordingly, the RFID transponder 13 shown in the illustrative embodiment in the drawings is programmed with data indicating the identity of a corresponding liquid container 9 to which the RFID transponder 13 is attached. This means that already during manufacturing of each liquid container 9, its unique identity is stored in the attached RFID transponder 13.
[0074] The RFID transponder 13 can be either passive (i.e., not requiring a power source) or active (i.e., comprising a power source). Also, in addition to data representing the actual identity of a particular liquid container, the RFID transponder 13 can be programmed with data representing for example the type of liquid stored in the liquid container 9 and the total amount of liquid stored in the liquid container 9. Also, the RFID transponder 13 may comprise data representing the date of manufacturing of the liquid container 9, or a suitable size of a soap dose which can be dispensed, or other types of data related to the liquid container and/or its contents.
[0075] In other contemplated embodiments, the transponder 13 can be of another type, such as an optically readable barcode or a tag or label based on Bluetooth® technology, for example.
[0076] Furthermore, data being associated with the transponder 13 can be detected and read by means of the transponder reader unit 8 which is shown in
[0077] An interrogation signal from the microprocessor 18 to the transponder 13 is suitably transmitted from the transponder reader unit 8 when a user pushes on the actuation device 7. The signal is transmitted to the transponder 13, which in turn generates a response signal including data which represents the actual identity of the transponder 13. This response signal is forwarded to the microprocessor 18. This can be carried out at specific point in time or at a certain frequency, or when the actuation device 7 transmits an activation signal indicating that dispensing has been initiated.
[0078] The information which has been collected by the microprocessor 18 can subsequently be forwarded to a communications unit 19 which is configured for transmitting data to an external computer unit 20 which is configured for processing the incoming data. According to an embodiment, the communications unit 19 comprises a radio transceiver which is arranged for providing two-way radio communication with the external computer unit 20. A computer memory unit 21 such as a database is suitably connected to the external computer unit 20.
[0079] In one embodiment, the RFID transponder 13 only contains information regarding the unique identity of a liquid container 9. During an interrogation situation, data related to the identity of the liquid container 9 is transmitted to the external computer 20, which fetches relevant data regarding the liquid container 9 and its contents from the database 21. Such relevant data may comprise information regarding the container’s 9 identity and the accumulated amount of travel of the pump unit 11. Based on such relevant data, information regarding for example a suitable time to replace the liquid container 9 can be forwarded to cleaning staff.
[0080] Consequently, the external computer unit 20 may send information to cleaning staff related to the liquid level of the liquid container 9, or alternatively whether a particular liquid container 9 has passed its “best if used before” date, or whether a liquid container 9 needs to be replaced due to quality reasons, for example.
[0081] In summary, the dispenser 1 is to house the replaceable liquid container 9, which is provided with a unique identity and which also carries a transponder unit 13 with stored identification data representing the identity of the liquid container 9. In a specific embodiment, the dispenser 1 comprises a transponder reader unit 8 that cooperates with the transponder unit 13 and which is also configured for communicating with an external computer unit 20. Also, the dispenser 1 is configured to detect the usage of the liquid container 9 so as to indicate whether the liquid container 9 needs to be replaced.
[0082] With reference to
[0083] In one embodiment, insert module 22 is configured to support and accommodate a replaceable liquid container 9 during operation of the dispenser 1. More precisely, the insert module 22 is first positioned in the housing 2, after which the liquid container 9 will be positioned in the insert module 22. In one embodiment, the insert module 22 is designed with a base portion 23 which is generally U-shaped and used for supporting a liquid container 9, and a rear portion 24 which is positioned to be placed behind the replaceable liquid container 9 during use of the dispenser 1.
[0084] In summary, insert module 22 is configured to be removably positioned in the dispenser. Furthermore, the dispenser comprises a dispensing mechanism which in one embodiment comprises a pump unit 11 which permits selective discharging of liquid. Also, the dispenser 1 comprises a replaceable liquid container 9 containing said liquid. Furthermore, the insert module 22 is configured for accommodating the liquid container 9, which leads to the advantages stated above.
[0085] Also, according to one embodiment, the dispenser 1 which is used together with the insert module 22 can also be configured as shown in
[0086] According to a further embodiment shown in
[0087] This means that the insert module 22 is suitable for use in a dispenser system which is not provided with any transponder reader unit and where there is a need for detecting a transponder unit 13 on the liquid container 9. In other words, a dispenser 1 which has not been manufactured with any transponder reader unit can be retrofitted with an insert module 22 (with the built-in transponder reader unit 8a) as shown in
[0088] It should be noted that the dispenser 1 is configured to be operated either with the insert module 22 or without the insert module 22. The first case is particularly suitable if the dispenser 1 is not provided with any transponder reader unit. This can be relevant for example as regards alternative dispenser types which were not originally manufactured with the intention of being used with a liquid container having a transponder unit.
[0089] Furthermore, it should be noted that, in a specific, alternative embodiment, the insert module 22 is arranged without any transponder reader unit. Such an insert module 22 may be suitable in those cases in which the dispenser 1 itself already has a transponder reader unit 8, as shown in the embodiment of
[0090] Consequently, the dispenser system as a whole comprises a transponder reader unit, either positioned in the housing or in the insert module (in case such an insert module is used). This means that the insert module 22 is removably arranged and that the dispenser system can be operated either with or without the insert module shown in
[0091] The fact that the dispenser 1 comprises a transponder reader unit 8, 8a for detecting a transponder 13 should consequently be construed as meaning that either the insert module 22 or the dispenser 1 as such (i.e. suitably within the housing 2) may be equipped with such a transponder reader unit 8, 8a.
[0092] Furthermore, in the embodiment shown in
[0093]
[0094]
[0095] In the embodiment of
[0096] The gear wheel 29 is arranged so as to cooperate with a suitable sensor, for example a Hall sensor, which is a type of magnetometer sensor based on a magnetic sensor which senses the presence of a magnetic field as generated by a permanent magnet 30.
[0097] According to an embodiment, the sensor comprises a 2-dimensional or 3-dimensional Hall effect sensor that measures the orthogonal magnetic fields in the rotational plane of the magnet. When the magnet rotates during the actuation of the dispenser, the ratio of magnetic field strength among the measured dimensions changes and this ratio is used to determine the rotation angle of the magnet.
[0098] The magnet sensor is not shown as such in
[0099] Consequently, the magnetic sensor is positioned on the printed circuit board 31 which is enclosed within a waterproof compartment (defined by the base portion 23 and the lower section 33), whereas the magnet 30 is arranged outside said waterproof compartment.
[0100] The actuating device 7 shown for example in
[0101] This means that the detection unit 25 can be used for measuring the actual cumulative amount of liquid which has been dispensed from the liquid container 9. Such information is suitably combined with information regarding the points in time at which dispensing has occurred, i.e. when a user has pushed on the actuating device 7.
[0102]
[0103] The displacement of the pump unit 11 as actuated by users of the dispenser 1 is detected by the detection unit 25. By means of information regarding the liquid container 9, for example regarding the pump type and the type of liquid in the container 9, which has been obtained by reading the transponder unit 13, the cumulative amount of displacement of the pump unit 11 can be translated into a precise measurement of the consumption of the liquid container 9. This translation can be carried out through the use of previously stored information regarding a nominal amount of liquid which is dispensed for each actuation of the dispenser or which amount of liquid corresponds to a given displacement of the pump unit 11.
[0104]
[0105] In one embodiment, the detection unit 25 is operatively connected to the microprocessor 18. In this manner, a signal corresponding to the usage, i.e. the cumulative dispensed amount of liquid in the liquid container 9, can be generated when the actuation device 7 is activated by a number of users. Information defining the cumulative dispensed amount of liquid can be derived from the total displacement of the pump unit 11, as detected by the detection unit 25 and measured by the Hall sensor.
[0106] Data regarding such usage can be transmitted to the microprocessor 18. This means that the cumulative amount of soap that has been dispensed can be calculated by means of the microprocessor 18. Data related to the usage of soap can furthermore be transmitted from the microprocessor 18 and to an external computer unit 20 via a communications unit 19.
[0107] By means of the system as described above, the insert module 22 is configured so that a number of processes for detecting and tracking usage of the dispenser 1 can be implemented. First, the external computer unit 20 can be configured for calculating the cumulative usage of liquid in each liquid container 9 with which computer unit 20 communicates. This means that the external computer unit 20 can be configured for sending alert messages and instructions to maintenance staff when it has detected that a particular replaceable liquid container 9 is empty or close to empty.
[0108] The calculation of the cumulative usage of liquid may depend on information related to the volume of the liquid container in question or the type of liquid used. Such information can be stored in the transponder unit 13. In general terms, the transponder unit 13 can be used to store information about each liquid container 9, as regards for example its manufacturing date, ingredients, shelf life, usage, waste instructions and more.
[0109] The detection unit 25 is based on a magnetometer sensor which provides a highly accurate measurement of the movement of the actuator 26, which in turn yields an accurate measurement of the liquid used.
[0110] Furthermore, data from a large number of liquid containers can be used for collecting statistics regarding the use of the dispensers, for example for determining whether certain dispensers are used more frequently than others and for determining the overall consumption of liquid at a particular site, such as a hospital or airport. Also, the average use of liquid for each dispenser which is connected to the external computer unit 20 can be determined.
[0111] Also, information regarding the usage of liquid can be combined with other information which can be programmed on the transponder unit 13, for example which type of liquid is in the liquid container 9. This means that statistics regarding the usage of different types of liquids can be obtained.
[0112] Furthermore, the dispenser 1 can be configured for recognizing whether the liquid container 9 is of a particular brand, by checking (by means of the external computer unit 20 and the memory unit 21) whether the identity of the liquid container 9 is included in a pre-stored database of approved liquid containers.
[0113] Also, the dispenser can be configured to recognize whether the liquid container 9 is a full, unused liquid container by checking, in the external computer unit 20, whether the identity of the liquid container corresponds to a unit which has not been used before.
[0114] Furthermore, the dispenser can be configured for displaying information related to the contents of an individual liquid container, e.g., type of fluid, volume, suitably on a display which is provided on the dispenser (not shown in the drawings).
[0115] Also, the information which is transmitted from the dispenser could comprise time stamp information, i.e. information on when a dispenser has been activated by a user. This means that information regarding when the liquid container needs to be replaced could be calculated both depending on cumulative usage data as well as depending on the intensity of the user traffic associated with the dispenser.
[0116] The insert module 22 is not limited to the embodiments described above but can be varied. For example, the insert module 22 can be arranged either with or without a transponder reader unit, depending on its intended use. Also, the insert module 22 can be arranged either with or without a detection unit.
[0117] Although the described embodiments relate to an insert module 22 which is intended to be used with a liquid container 9 which contains soap, it should be noted that other liquids are alternatively contemplated, such as detergent, disinfectants, skin-care liquids, moisturizers, sanitizers, lotions, shampoo and other medicaments. The choice and composition of the liquid can be varied by the skilled person depending on the properties needed for the liquid and the desired result.
[0118] Also, the actuating device can be either a manually operated or a motorized type. In the embodiment of