A DISPENSER COMPRISING A REPLACEABLE LIQUID CONTAINER
20230240480 · 2023-08-03
Inventors
- Dan Wanninger (Philadelphia, PA, US)
- Erol Searfoss (Philadelphia, PA, US)
- Peter Bergman (Göteborg, SE)
Cpc classification
A47K5/1217
HUMAN NECESSITIES
International classification
Abstract
The present disclosure relates to a dispenser system comprising a dispenser and a replaceable liquid container, and a dispensing mechanism causing fluid to be discharged from the liquid container upon actuation and comprising a pump unit for discharging said liquid; said dispenser also comprising a detection unit for detecting displacement of said pump unit; and wherein information related to said displacement can be transmitted to an external computer unit. The pump unit is configured with a displaceable element which, upon actuation, has a linear motion during discharging of liquid, that the displaceable element interacts with a rotating gear element, and that the gear element is associated with a sensor of the magnetometer type.
Claims
1-16. (canceled)
17. A dispenser system comprising a dispenser and a replaceable liquid container, and a dispensing mechanism causing fluid to be discharged from the liquid container upon actuation and comprising a pump unit for discharging said liquid and a manual actuating device arranged for mechanically activating said pump unit upon actuation; said dispenser also comprising a detection unit for detecting displacement of said pump unit; and wherein information related to said displacement can be transmitted to an external computer unit; wherein the pump unit is configured with a displaceable element which, upon actuation, has a linear motion during discharging of liquid, that the displaceable element interacts with a rotating gear element, and that the gear element is associated with a magnetometer sensor.
18. The dispenser system according to claim 17, wherein the sensor comprises a rotating magnet on the gear element which cooperates with a fixed Hall effect sensor, in order to detect the rotational position of said gear element.
19. The dispenser system according to claim 17, wherein the detection unit comprises an actuator which is configured for being pivotally displaced through movement of said displaceable element, said actuator having a geared section which meshes with said gear element.
20. The dispenser system according to claim 17, wherein the displaceable element is configured for interacting with the gear element via a pivotally arranged and generally L-shaped actuator element having a geared section which meshes with said gear element.
21. The dispenser system according to claim 17, where the displaceable element (17) is configured for interacting with the gear element via a generally linear geared section which is arranged on the pump unit and which meshes with said gear element.
22. The dispenser system according to claim 17, wherein the sensor comprises a 2-dimensional or 3-dimensional Hall effect sensor that measures the orthogonal magnetic fields in the rotational plane of said magnet, said sensor being configured so that when the magnet rotates during the actuation of the dispenser, the ratio of magnetic field strength among the measured dimensions changes and is used to determine the rotation angle of the magnet.
23. The dispenser system according to claim 17, wherein the dispenser comprises an insert module which is configured to be removably positioned in said dispenser, said insert module being configured for accommodating said liquid container.
24. The dispenser system according to claim 23, wherein the detection unit is arranged in said insert module.
25. The dispenser system according to claim 17, wherein the dispenser comprises a transponder reader unit for cooperating with a transponder unit supported by said replaceable liquid container.
26. The dispenser system according to claim 25, wherein said transponder unit is an RFID tag and the transponder reader unit is an RFID reader unit.
27. The dispenser system according to claim 17, wherein the rotating gear element is constituted by a gear wheel.
28. The dispenser system according to claim 17, wherein the actuation device is configured in a pivotable manner with reference to a pivoting axis arranged in the dispenser and comprises an actuator surface which is configured so that a user may push on it, and a pump actuator which is configured so as to be positioned below an annular flange extending around the pump unit when said actuation device is in a stand-by condition.
29. A method for operating a dispenser system comprising a dispenser and a replaceable liquid container, said method comprising: providing a pump unit for discharging liquid from the liquid container upon actuation of said dispenser system; mechanically activating said pump unit by means of a manual actuating device; detecting a displacement of said pump unit upon actuation; and transmitting information related to said displacement to an external computer unit; wherein said method comprises: detecting a linear motion during discharging of liquid, upon actuation, of a displaceable element forming part of said pump unit; providing interaction of the displaceable element and a rotating gear element; and arranging the gear element so as to be associated with a magnetometer sensor.
30. The method according to claim 29, wherein said method furthermore comprises: detecting a rotational position of said gear element by means of a rotating magnet forming part of the sensor and provided on the gear element and cooperating with a fixed Hall effect sensor.
31. The method according to claim 29, wherein said method furthermore comprises: pivotally displacing an actuator forming part of the detection unit, through movement of said displaceable element, said actuator having a geared section which meshes with said gear wheel.
32. The method according to claim 29, wherein said method furthermore comprises: allowing interaction of the displaceable element and the gear element via a generally linear geared section which is arranged on the pump unit and which meshes with said gear element.
33. The method according to claim 29, wherein said method furthermore comprises: providing cooperation between a transponder reader unit and a transponder unit supported by said replaceable liquid container.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0039] The disclosure will be described in greater detail below with reference to the figures shown in the appended drawings.
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DETAILED DESCRIPTION
[0055] Different aspects of the present disclosure will be described more fully hereinafter with reference to the enclosed drawings. The disclosure can be realized in many different forms and should not be construed as being limited to the embodiments described below.
[0056] With initial reference to
[0057] In an embodiment shown in the drawings, the dispenser 1 is used for dispensing soap which is discharged as foam. To this end, the dispenser 1 can be actuated by means of a foam pump unit which is not shown in
[0058] The dispenser 1 shown in
[0059] This is clearly shown in
[0060] Other designs for opening the housing 2 are also possible within the scope of this disclosure. Furthermore, the housing 2 may be made of any suitable material or combination of materials that may for example include plastic and/or metal.
[0061] As mentioned initially, the dispenser 1 is provided with an actuation device 7. The embodiment shown in the drawings comprises an actuation device 7 in the form of a manual push button. A user who wishes to discharge an amount of soap will have to push the actuation device 7, which causes discharging a liquid in a manner which will be described below.
[0062] According to an embodiment which is not shown in the drawings, the dispenser 1 can alternatively be provided with an automatic actuation device, which may comprise a touch-free sensor unit which may be based for example on an infrared sensor unit. Actuation of the sensor may then cause an electric motor to be activated in order to operate the dispenser upon detection of the presence of a user.
[0063] Furthermore, the dispenser 1 is of the type which is provided with a transponder reader unit 8, i.e. an antenna unit or transponder detection unit which is configured to detect and cooperate with a transponder unit on a liquid container. The transponder unit will be described below with reference to
[0064]
[0065] As shown in
[0066] Furthermore, the pump unit 11 acts to transfer liquid from the liquid reservoir 10 and dispense it. To this end, the liquid reservoir 10 is fluidly connected via the pump unit 11 to the dispensing opening 12 through which the liquid is discharged. A pump unit 11 for a liquid dispenser of the kind mentioned above is previously known as such from the patent document WO 2011/133085. For this reason, the pump unit 11 is not described in any greater detail here.
[0067] However, it should be mentioned that activation of the pump unit 11 by displacing its lower portion upwards, i.e. in a first generally vertical direction (arrow V), discharges a quantity of liquid from the liquid reservoir 10 via the dispensing opening 12. As illustrated in
[0068] As mentioned above, the disclosure is based on the fact that the liquid container 9 may contain, for example, a sanitizer, lotion, shampoo, skin care product, detergent, disinfectant, moisturizer, alcogel or a similar liquid, or alternatively fluids such as dispersions. Also, the contents of the liquid container can be discharged in many forms, suitably but not limited to foam, spray, gel, lotion or similar. Different types of contents in the liquid container and different methods of discharging said contents may require different types of pump units, which are adapted to the contents of the liquid container.
[0069] This means that the disclosure is not limited to dispenser systems with a pump unit as described with reference to
[0070]
[0071] In a first position, shown in
[0072] It is previously known, for example through the above-mentioned document WO 2011/133085, how an actuation device as shown in for example
[0073] The replaceable liquid container 9 is arranged with means for storing unique identification data related to said liquid container 9. As indicated in
[0074] As discussed above, term “transponder” refers to an electronic device which is configured for receiving a signal and for emitting a response signal in response to the incoming signal. A particular type of known transponder which is suitable in the context of this disclosure is an RFID transponder, also referred to as an “RFID tag,” which uses electromagnetic radiation to receive and process an incoming signal and to emit an outgoing signal. The RFID transponder is normally designed as a tag or a label comprising an antenna component which receives the incoming signal, and a processor component which processes the incoming signal and transmits the outgoing signal via the antenna component.
[0075] The RFID transponder can be programmed with data representing a unique identity. Accordingly, the RFID transponder 13 shown in the drawings is programmed with data indicating the identity of a corresponding liquid container 9 to which the RFID transponder 13 is attached. This means that already during manufacturing of each liquid container 9, its unique identity is stored on the attached RFID transponder 13.
[0076] The RFID transponder can be either passive (i.e. not requiring a built-in power source) or active (i.e. comprising a power source). Also, in addition to data representing the actual identity of a given liquid container, the RFID transponder 13 can be programmed with data representing for example the type of liquid stored in the liquid container 9 and the total amount of liquid stored in the liquid container 9. Also, the RFID transponder 13 may comprise data representing the date of manufacturing of the liquid container 9, or a suitable size of a soap dose which can be dispensed, or other types of data related to the liquid container and/or its contents.
[0077] According to other contemplated examples, the transponder can take other forms, such as an optically readable barcode or a tag or label based on for example Bluetooth® technology, for example.
[0078] Furthermore, data associated with the transponder 13 can be detected and read by means of the transponder reader unit 8 which is shown in
[0079] An interrogation signal from the microprocessor 18 to the transponder 13 is suitably transmitted from the transponder reader unit 8 when a user pushes on the actuation device 7. The signal is transmitted to the transponder 13, which in turn generates a response signal including data which represents the actual identity of the transponder 13. This response signal is forwarded to the microprocessor 18. This can be carried out at a specific point in time or at a certain frequency, or when the actuation device 7 transmits an activation signal indicating that dispensing has been initiated.
[0080] The information which has been collected by the microprocessor 18 can subsequently be forwarded to a communications unit 19 which is configured for transmitting data to an external computer unit 20 which processes the incoming data.
[0081] According to an embodiment, the communications unit 19 comprises a radio transceiver which is arranged for providing two-way radio communication with the external computer unit 20. A computer memory unit 21 such as a database is suitably also connected to the external computer unit 20.
[0082] In one embodiment, the RFID transponder 13 only contains information regarding the unique identity of a liquid container 9. During an interrogation situation, data related to the identity of the liquid container 9 is transmitted to the external computer 20, which is arranged to fetch relevant data regarding the liquid container 9 and its contents from the database 21. Such relevant data may comprise information regarding the container's 9 identity and the accumulated amount of displacement of the pump unit 11. Based on such relevant data, information regarding for example a suitable time to replace the liquid container 9 can be forwarded to cleaning staff.
[0083] Consequently, the external computer unit 20 may send information to cleaning staff related to the liquid level of the liquid container 9, or alternatively whether a particular liquid container 9 has passed its “best before” or “use by” date, or whether a liquid container 9 needs to be replaced for example due to quality reasons.
[0084] In summary, the above-mentioned dispenser 1 is configured to house the replaceable liquid container 9, which is provided with a unique identity and which also carries a transponder unit 13 with stored identification data representing the identity of that particular liquid container 9. In a specific embodiment, the dispenser 1 comprises a transponder reader unit 8 that cooperates with the transponder unit 13 and which is also configured for communicating with an external computer unit 20. Also, the dispenser 1 is configured to detect the usage of the liquid container 9 so as to indicate whether the liquid container 9 needs to be replaced.
[0085] In one embodiment, the dispenser system is provided with a removable insert module 22 that accommodates a replaceable liquid container 9 during operation of the dispenser system. The term “insert module” is used to describe a unit which can be positioned inside the housing 2 in a releasable manner, i.e. temporarily or permanently. Consequently, the insert module 22 may or may not form part of the dispenser system. The insert module 22 is shown separately in
[0086] In one embodiment, insert module 22 supports and accommodates a replaceable liquid container 9 during operation of the dispenser 1. More precisely, the insert module 22 is first positioned in the housing 2, after which the liquid container 9 will be positioned so as to be supported by the insert module 22. In that regard, the insert module 22 in that example embodiment is designed with a base portion 23 which is generally U-shaped and used for supporting a liquid container 9, and a rear portion 24 which is positioned to be placed behind the replaceable liquid container 9 during use of the dispenser 1.
[0087] Furthermore, the insert module 22 is provided with a transponder reader unit 8a which is arranged for cooperating with a transponder unit 13 carried by the liquid container 9, in a similar manner as described above with reference to transponder reader unit 8 shown in
[0088] This means that the insert module 22 can be used for a dispenser which is not provided with any transponder reader unit and where there is a need for detecting a transponder unit 13 on the liquid container 9. In other words, a dispenser 1 which has not been manufactured with any transponder reader unit can be retrofitted with an insert module 22 (suitably with the built-in transponder reader unit 8a) as shown in
[0089] It should be noted that the dispenser 1 is configured to be operated either with or without the insert module 22. The first case is suitable if the dispenser 1 is not provided with any transponder reader unit. This can be relevant for example as regards older dispenser types which were not originally manufactured with the intention of being used with a liquid container having a transponder unit.
[0090] Furthermore, it should be noted that, in a specific embodiment, the insert module 22 may alternatively be arranged without any transponder reader unit. Such an insert module 22 may be suitable in those cases in which the dispenser 1 itself already has a transponder reader unit 8, as shown in
[0091] Consequently, the dispenser as a whole comprises a transponder reader unit, either positioned in the housing or in the insert module (in case such an insert module is used).
[0092] This means that the dispenser 1 can be operated either with or without the insert module shown in
[0093] The fact that the dispenser 1 comprises a transponder reader unit 8, 8a for detecting a transponder 13 should consequently be construed as meaning that either the insert module 22 or the dispenser 1 as such (i.e., suitably within the housing 2) is equipped with such a transponder reader unit 8, 8a.
[0094] In the example embodiment shown in
[0095]
[0096]
[0097] In the embodiment of
[0098] The gear wheel 29 is arranged so as to cooperate with a suitable sensor, for example a Hall sensor, which is a previously known type of magnetometer sensor based on a magnetic sensor which senses the presence of a magnetic field as generated by a permanent magnet, such as magnet 30 in the figures.
[0099] The actuating device 7 shown for example in
[0100] The magnet sensor is not shown as such in
[0101] Consequently, the magnetic sensor is positioned on the printed circuit board 31 which is enclosed within a waterproof compartment (defined by the base portion 23 and the lower section 33), whereas the magnet 30 is arranged outside that waterproof compartment.
[0102] In summary, the above-mentioned dispenser system comprises a dispenser 1 and a replaceable liquid container 9 and a dispensing mechanism which causes fluid to be selectively discharged from the liquid container 9 upon actuation. The dispensing mechanism comprises a pump unit 11 for discharging said liquid and the dispenser 1 comprises a detection unit 25 for detecting the displacement of the pump unit 11. Also, information related to the displacement can be transmitted to an external computer unit 20.
[0103] Furthermore, according to the embodiment described with reference for example to
[0104]
[0105] The L-shaped actuator 35 is biased by means of a spring element (not shown) with an upwards directed force, i.e. so that a first edge portion 37 of the actuator 35 rests against the underside of the flange 17 of the pump unit 11. When a user activates the dispenser 1 and the pump unit 11, the flange 17 will be displaced with a generally linear motion as indicated with an arrow in
[0106] The L-shaped actuator 35 has a second, oppositely disposed edge portion 38 which is formed with a geared section 39. The geared section 39 meshes with a gear wheel 40 which is arranged in the insert module (if this is used), alternatively in the housing 2 of the dispenser (if no insert module is used). The gear wheel 40 is associated with a magnetometer sensor which is configured to detect the rotational position of the gear wheel 40. This means also that a measurement of the movement of the pump unit 11, and consequently also the cumulative consumption of the dispenser 1, can be calculated.
[0107]
[0108] The geared section 41 is arranged so that it meshes with a rotating gear wheel 42 which is disposed so as to pivot about a further pivot axis 43. In the event that the dispenser 1 is configured with an insert module 22 as described above, this further pivot axis 43 is suitably arranged in said insert module 22. In the event that the dispenser 1 is not provided with any insert module, the pivot axis 43 is suitably arranged in the housing 2 of the dispenser 1.
[0109] The gear wheel 42 shown in
[0110] In summary, the embodiments in
[0111] More precisely, and according to an embodiment, the sensor comprises a 2-dimensional or 3-dimensional Hall effect sensor that measures the orthogonal magnetic fields in the rotational plane of the magnet. When the magnet rotates during the actuation of the dispenser, the ratio of magnetic field strength among the measured dimensions changes and this ratio is used to determine the rotation angle of the magnet.
[0112] In another embodiment, not shown in the drawings, there is provided a detection unit which comprises a pair of Hall effect sensors which produces a voltage proportional to a magnetic field, and are configured such that when the dispenser is at rest, a magnet points more directly towards the first sensor of the pair and when the actuator is pressed, the magnet rotates to a point more directly towards the second sensor, which results in a shift of voltage from the first sensor to the second sensor. Such an embodiment gives a more precise process for measuring the angular position of the gear wheel in question.
[0113]
[0114]
[0115] Furthermore, the detection unit 25 is also connected to the microprocessor 18. In this manner, a signal corresponding to the usage, i.e. the cumulative dispensed amount of soap in the liquid container 9, can be generated when the actuation device 7 is activated by a number of users. Data regarding such usage can be transmitted to the microprocessor 18. This means that the cumulative amount of soap which has been dispensed can be calculated by means of the microprocessor 18. Data related to the usage of soap can furthermore be transmitted from the microprocessor 18 and to an external computer unit 20 via a communications unit 19.
[0116] By means of the system as described above, a number of processes for detecting and tracking usage of the dispenser 1 can be implemented. Firstly, the external computer unit 20 can be configured for calculating the cumulative usage of liquid in each liquid container 9 with which it communicates. This means that the external computer unit 20 can be configured for sending alert messages and instructions to maintenance staff when it has detected that a particular replaceable liquid container 9 is empty or close to empty.
[0117] The detection unit 25 is based on a magnetometer sensor which gives a highly accurate measurement of the movement of the actuator 26, which in turn gives an accurate measurement of the liquid used i.e. as in the embodiments of
[0118] Furthermore, data from a large number of liquid containers can be used for collecting statistics regarding the use of the dispensers, for example for determining whether certain dispensers are used more frequently than others and for determining the overall consumption of liquid at a particular site, such as a hospital or airport. Also, the average use of liquid for each dispenser which is connected to the external computer unit 20 can be determined.
[0119] Also, information regarding the usage of liquid can be combined with other information which can be programmed on the transponder unit 13, for example which type of liquid is in the liquid container 9. This means that statistics regarding the usage of different types of liquids can be obtained.
[0120] Furthermore, the dispenser 1 can be configured for recognizing whether the liquid container 9 is of a particular brand, by checking (by means of the external computer unit 20 and the memory unit 21) whether the identity of the liquid container 9 is included in a pre-stored database of approved liquid containers.
[0121] Also, the dispenser can be configured for recognizing whether the liquid container 9 is a full, unused liquid container by checking, in the external computer unit 20, whether the identity of the liquid container corresponds to a unit which has not been used before.
[0122] Furthermore, the dispenser can be configured to display information related to the contents of an individual liquid container (e.g., type of fluid, volume) suitably on a display which is provided on the dispenser (not shown in the drawings).
[0123] Also, the information that is transmitted from the dispenser could comprise time stamp information, i.e. information on when a dispenser has been activated by a user. This means that information regarding when the liquid container needs to be replaced could be calculated both depending on cumulative usage data and also depending on the intensity of the user traffic associated with the dispenser.
[0124] The invention is not limited to the embodiment but can be varied within the scope of the appended claims.
[0125] Although the described embodiments relate to a liquid container 9 that contains soap, it should be noted that other liquids are contemplated, such as detergent, disinfectants, skin-care liquids, moisturizers, sanitizers, lotions, shampoo and other medicaments. The choice and composition of the liquid can be varied by the skilled person depending on the properties needed for the liquid and the desired result.
[0126] Also, the actuating device can be either of a manually operated or a motorized type. In the embodiment in
[0127] In another embodiment, the actuating device can be motorized, which means that an electric motor is activated so as to operate the pump unit when a user pushes on the actuating device. Also, the actuating device can be automatic, i.e. based on a touch-free sensor, for example based on infrared technology, which senses the presence of a user and activates an electric motor when a user has been detected.