Adjustable sub-base mounting assembly for installing a pump
11313385 · 2022-04-26
Inventors
- Thomas R. Evans (Lakeland, FL, US)
- Dennis Szczepanek (Zephyrhills, FL, US)
- John Ruddell (Palm Coast, FL, US)
Cpc classification
F05B2230/604
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/97
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02D27/52
FIXED CONSTRUCTIONS
F04D13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02D27/52
FIXED CONSTRUCTIONS
Abstract
An adjustable sub-base mounting assembly for installing a pump onto a concrete base includes a track assembly having at least one upper track member, wherein one or more cradles supporting the pump are mounted to a portion of the upper track member. The track assembly includes at least one lower track member disposed in sliding engagement with the upper track member(s) to allow the pump to be movable via the track assembly. A sub-base assembly has a sub-base and at least one track support member, the lower track member(s) secured to the track support member. The adjustable sub-base mounting assembly includes one or more one jacking bolts to adjustably secure the track support member(s) to the sub-base, allowing for adjustable positioning of the track support member(s) relative to the sub-base, thereby permitting precise alignment of the rotating unit with the volute of the pump.
Claims
1. An adjustable sub-base mounting assembly for installing a pump onto a concrete base which allows for precise alignment of a rotating unit with a volute of the pump, said adjustable sub-base mounting assembly comprising: a track assembly having at least one cradle attached thereto to receive a portion of the pump therein, said track assembly comprising at least one upper track member, said at least one cradle mounted to said at least one upper track member, said track assembly further comprising at least one lower track member disposed in sliding engagement with said at least one upper track member, a sub-base assembly comprising a sub-base and at least one track support member adjustably mounted to said sub-base, said at least one lower track member secured to said at least one track support member, and at least one jacking bolt adjustably securing said at least one track support member to said sub-base, said jacking bolt allowing for adjustable positioning of said at least one track support member relative to said sub-base, thereby allowing for precise alignment of the rotating unit with the volute of the pump.
2. The adjustable sub-base mounting assembly as recited in claim 1 further comprising a plurality of cradles each attached to said at least one upper track member, said plurality of cradles receive the portion of the pump therein.
3. The adjustable sub-base mounting assembly as recited in claim 1 further comprising a plurality of upper track members, said at least one cradle mounted to at least one of said plurality of upper track members.
4. The adjustable sub-base mounting assembly as recited in claim 3 further comprising a plurality of lower track members each disposed in sliding engagement with a corresponding one of said plurality of upper track members.
5. The adjustable sub-base mounting assembly as recited in claim 1 further comprising at least one lock member, said at least one lock member releasably maintaining said at least one upper track member in position relative to said at least one lower track member.
6. The adjustable sub-base mounting assembly as recited in claim 1 further comprising a plurality of lower track members each secured to said at least one track support member.
7. The adjustable sub-base mounting assembly as recited in claim 1 further comprising a plurality of jacking bolts adjustably securing said at least one track support member to said sub-base, said plurality of jacking bolts allowing for adjustable positioning of said at least one track support member relative to said sub-base, thereby allowing for precise alignment of the rotating unit with the volute of the pump.
8. The adjustable sub-base mounting assembly as recited in claim 1 wherein said precise alignment is at least partially defined by a rotating unit axis disposed substantially parallel to and coincident with a volute axis of the pump.
9. An adjustable sub-base mounting assembly for installing a pump mounted on at least one cradle which allows for precise alignment of a rotating unit with a volute of the pump, said adjustable sub-base mounting assembly comprising: a track assembly comprising a plurality of upper track members, the at least one cradle attached to at least one of said plurality of upper track members, said track assembly further comprising a plurality of lower track members each disposed in a sliding engagement with a corresponding one of said plurality of upper track members, a sub-base assembly comprising a sub-base and at least one track support member adjustably mounted to said sub-base, each of said plurality of lower track members secured to said at least one track support member, and at least one jacking bolt adjustably securing said at least one track support member to said sub-base, each said jacking bolt allowing for adjustable positioning of said at least one track support member relative to said sub-base, thereby allowing for precise alignment of the rotating unit with the volute of the pump.
10. The adjustable sub-base mounting assembly as recited in claim 9 wherein the at least one cradle is mounted to each of said plurality of upper track members.
11. The adjustable sub-base mounting assembly as recited in claim 9 further comprising a plurality of lock members, each of said plurality of lock members releasably maintaining one of said plurality of upper track members in position relative to a corresponding one of said plurality of lower track members.
12. The adjustable sub-base mounting assembly as recited in claim 9 further comprising a plurality of jacking bolts adjustably securing said at least one track support member to said sub-base, said plurality of jacking bolts allowing for adjustable positioning of said at least one track support member relative to said sub-base, thereby allowing for precise alignment of the rotating unit with the volute of the pump.
13. The adjustable sub-base mounting assembly as recited in claim 12 wherein said precise alignment is at least partially defined by a rotating unit axis disposed substantially parallel to and coincident with a volute axis of the pump.
14. An adjustable sub-base mounting assembly for installing a pump mounted on a plurality of cradles onto a concrete base which allows for precise alignment of a rotating unit with a volute of the pump, said adjustable sub-base mounting assembly comprising: a track assembly comprising a plurality of upper track members, each of the plurality of cradles attached to at least one of said plurality of upper track members, a plurality of lower track members each disposed in a sliding engagement with a corresponding one of said plurality of upper track members, a sub-base assembly comprising a sub-base securely mounted to the concrete base, at least one track support member adjustably secured to said sub-base, each of said plurality of lower track members secured to said at least one track support member, and a plurality of jacking bolts adjustably securing each of said plurality of track support members to said sub-base, said plurality of jacking bolts allowing for adjustable positioning said at least one track support member relative to said sub-base, thereby allowing for precise alignment of the rotating unit with the volute of the pump, wherein said precise alignment is at least partially defined by a rotating unit axis disposed substantially parallel to and coincident with a volute axis of the pump.
15. The adjustable sub-base mounting assembly as recited in claim 14 further comprising at least one shim disposed between said at least one track support member and said sub-base to maintain the precise alignment of the rotating unit with the volute of the pump during operation.
16. The adjustable sub-base mounting assembly as recited in claim 14 further comprising a plurality of shims disposed between said at least one track support member and said sub-base to maintain the precise alignment of the rotating unit with the volute of the pump during operation.
17. The adjustable sub-base mounting assembly as recited in claim 14 wherein at least one of said plurality of lower track members or said corresponding one of said plurality of upper track members comprises a friction reducing surface.
18. The adjustable sub-base mounting assembly as recited in claim 17 wherein said friction reducing surface is self-lubricating.
19. The adjustable sub-base mounting assembly as recited in claim 18 wherein said friction reducing surface comprises an ultra-high molecular weight polyethylene composition.
20. The adjustable sub-base mounting assembly as recited in claim 14 wherein said friction reducing surface comprises a molybdenum disulfide coating.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a fuller understanding of the nature of the present invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:
(2)
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(7) Like reference numerals refer to like parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(8) The present invention is directed to an adjustable sub-base mounting assembly for a pump, generally as shown as at 10 throughout the figures. In at least one embodiment, an adjustable sub-base mounting assembly 10 in accordance with the present invention is utilized to mount a pump onto a concrete base, such as may be found in pump stations, and more in particular, in “dry-pit” type raw sewage pump stations.
(9) Looking first to the illustrative embodiment of
(10) As further shown in
(11) In accordance with at least one embodiment of the present invention, a track assembly 30 comprises at least one cradle 32 dimensioned and disposed to receive a portion of a pump 20 in a supported relation therein. With reference to the illustrative embodiment of
(12) As noted above, at least one embodiment of the present invention includes one or more cradles 32, which are integral with a track assembly 30, or alternatively, which are provided separately with a pump 20 by the pump manufacturer for subsequent attachment to a track assembly 30. As before, one or more cradles 32 may be securely attached to a portion of an upper track member 34 in accordance with the present invention. More in particular, one or more cradles 32 may be integrally formed with an upper track member 34. Alternatively, one or more cradles 32 may be securely attached to portions of an upper track member 34 by mechanical means including, but not limited to, welding, mechanical fasteners, etc. As will be appreciated by those of skill in the art, an upper track member 34 in accordance with the present invention may be constructed from a variety of materials including, but not limited to, aluminum, steel, stainless steel, 316 stainless steel, engineered composite materials, etc., provided the selected material(s) exhibit sufficient structural strength to support a pump 20 thereon. In at least one embodiment, an upper track member 34 of a track assembly 30 in accordance with the present invention is constructed of heavy stainless steel having a low carbon content to withstand the corrosive environment in a raw sewage pump station. In at least one further embodiment of the present invention, an upper track member 34 is constructed of 316 stainless steel.
(13) Turning next to the illustrative embodiment of
(14) Looking again to the illustrative embodiment of
(15) In at least one embodiment of the present invention, one or more of an upper track 34′ and/or a lower rail 36′ comprises a friction reducing surface 38. With further reference to the illustrative embodiment of
(16) In one further embodiment, wherein the components of the track assembly 30 and/or sub-base assembly 40 are constructed of 316 stainless steel, a friction reducing surface 38 may comprise a molybdenum disulfide coating to protect against galling and/or seizing of the upper and lower track members 34, 36. In accordance with at least one embodiment, a molybdenum disulfide coating shall have a tensile strength of 50 KSI at ambient operating temperatures, and in still one further embodiment, a molybdenum disulfide coating shall withstand exposure to moderate acidic conditions, such as may be experienced in a “dry-pit” raw sewage pump station environment. In accordance with at least one embodiment of the present invention, a molybdenum disulfide friction reducing coating 38 comprises NEVER GALL® as manufactured by SCW Associates LLC, Indianapolis, Ind.
(17) In accordance with at least one embodiment, a track assembly 30 comprises at least one lock member 35 to releasably maintain an upper track member 34 in position relative to a corresponding lower track member 36 while a pump 20 is mounted on an adjustable sub-base mounting assembly 10 of the present invention is an operation. Looking once again to the illustrative embodiment of
(18) With continued reference to the illustrative embodiment of
(19) As previously indicated, a sub-base assembly 40 in accordance with the present invention comprises at least one track support member 44. As may be seen, once again with reference to the illustrative embodiment of
(20) More in particular, as will further be appreciated by those of skill in the art, settlement of the concrete base CB within a pump station over time can result in a change in position of a track support member 44 such that a rotating unit axis 24′ of a pump 20 is no longer in precise alignment with a volute axis 28′, thereby resulting in reduced pump efficiency and/or premature failure of the pump 20 itself. As such, in accordance with at least one embodiment of an adjustable sub-base mounting assembly 10 of the present invention, a plurality of jacking bolts 46 are utilized to adjust the position of the track support member 44 relative to the sub-base 42, such that rotating unit 24, and more in particular, the rotating unit axis 24′, may be positioned in precise alignment relative to the volute 28, and again, more in particular, the volute axis 28′. As such, by way of the present invention, a rotating unit 24 can be quickly and easily aligned and/or realigned with a volute 28 of a pump 20, by simply raising or lowering one or more jacking bolt 46, so as to assure efficient operation of the pump 20 and to minimize the potential for premature failure of the same. One or more shims 48 are provided and may be positioned between select portions of a track support member 44 and a sub-base 42 in accordance with the present invention, so as to further assure that the rotating unit 24 is maintained in precise alignment relative to the volute 28.
(21) As will be appreciated by those of skill in the art, absent the combination of a sub-base 42, track support member 44, and one or more jacking bolts 46 in accordance with the present invention, correcting a misalignment of a rotating unit 24 with a volute 28 of a pump 20 requires taking the pump 20 out of operation, removing it from the pump station, levelling the concrete base “CB” within the pump station, and reinstalling the pump 20 such that the rotating unit 24 and the volute 28 are, once again, in precise alignment. The other alternative is to simply allow the pump 20 to operate while the rotating unit 24 and volute 28 are misaligned, such that the pump 20 will operate at a reduced efficiency, which may become a significantly reduced efficiency, and with an increased likelihood of premature failure of the pump itself, which can be costly in terms of pump replacement and downtime of a pumping station.
(22) At least one embodiment of the present invention further comprises a positioning assembly 50. As may be seen from the illustrative embodiment of
(23) As will be appreciated by those of skill in the art, and with reference to the illustrative embodiment of
(24) Under ideal operating conditions, the rotating unit 24 of the pump 20 is disposed in precise alignment with the volute 28 of the pump 20, wherein precise alignment is at least partially defined by a rotating unit axis 24′ being disposed substantially parallel to and coincident with a volute axis 28′, as further shown in the illustrative embodiments of
(25) As will be further appreciated by one of skill in the art, the positioning assembly 50 of the present invention facilitates ease of access to the rotating unit 24 for routine maintenance and/or repair, which is often a monumental task when dealing with large capacity submersible pumps. Upon completion of the maintenance and/or repair of the rotating unit 24, or other component of the pump 20, the positioning assembly 50 is actuated to reposition the pump 20 for operation, and the positioning arm 54 will extend outwardly from the actuator 52, which is again connected to a portion of a sub-base assembly 40 via interconnect 56, thereby causing the upper track member 34, also having an opposite interconnect 56 secured thereto, to slidingly engage the lower track member 36, thereby moving the pump 20 forward toward the volute 28, to facilitate repositioning the volute 28 relative to the pump 20 so that they may be secured together via bolts or other appropriate means, after which, the pump 20 is ready to be placed into or back into service.
(26) Since many modifications, variations and changes in detail can be made to the described embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.