GLASS-SUBSTRATE-BASED MEMS MIRROR DEVICE AND METHOD FOR ITS PRODUCTION
20230244076 · 2023-08-03
Inventors
- Stephan Marauska (Kaltenkirchen, DE)
- Ulrich Hofmann (Itzehoe, DE)
- Thomas von Wantoch (Kiel, DE)
- Fabian SCHWARZ (Itzehoe, DE)
Cpc classification
B81B7/02
PERFORMING OPERATIONS; TRANSPORTING
G02B26/0858
PHYSICS
G02B6/3518
PHYSICS
International classification
Abstract
The invention relates to a glass substrate-based MEMS mirror device for variable deflection of an incident electromagnetic beam, as well as a method for its production. The MEMS mirror device has a disk-shaped first glass substrate structured into a plurality of subregions with a mirror subregion formed at least partially as a MEMS mirror for reflecting electromagnetic radiation and a frame subregion surrounding the mirror subregion at least in sections. The mirror subregion is designed as a subregion of the first glass substrate suspended so as to be capable of oscillating in several dimensions relative to the frame subregion by means of at least one connecting element connecting the mirror subregion and the frame subregion and which can be designed in particular as a connecting web or mechanical spring.
Claims
1. A MEMS mirror device (100) for variable deflection of an incident electromagnetic beam (L1), wherein the MEMS mirror device (100) has a disk-shaped first glass substrate (120) structured into several subregions with a mirror subregion (130) designed at least partially as a MEMS mirror for reflecting electromagnetic radiation, and a frame subregion (125) surrounding the mirror subregion (130) at least in sections; wherein the mirror subregion (130) is formed as a subregion of the first glass substrate (120) suspended so as to be capable of oscillating in several dimensions relative to the frame subregion (125) by means of at least one connecting element (135) connecting the mirror subregion (130) and the frame subregion (125).
2. The MEMS mirror device (100) according to claim 1, further comprising: a second glass substrate (145) directly or indirectly connected to the first glass substrate (120) so as to cooperate therewith to form a cavity (175) surrounding the mirror subregion (130) on at least one side of the first glass substrate (120), into which the immersing mirror subregion (130) is capable of oscillatory motion.
3. The MEMS mirror device (100) according to claim 2, wherein the second glass substrate (145) has a dome shape at least in sections.
4. The MEMS mirror device (100) according to claim 2 or 3, further comprising: a third substrate (110; 305) directly or indirectly connected to the first glass substrate (120) on its side opposite the second glass substrate (145) in such a way that, together with the second glass substrate (145), it forms the cavity (175) in such a way that it surrounds the mirror subregion (130) on both sides in such a way that the mirror subregion (130) can execute the oscillatory motion in the cavity (175).
5. The MEMS mirror device (100) according to claim 4, wherein the cavity (175) is formed as a gas-tight cavity (175) in which a gas pressure lower than normal conditions prevails.
6. The MEMS mirror device (200) according to claim 5, further comprising: a residual gas getter element (195) comprising a chemically reactive material that is disposed in the cavity (175) and is configured to chemically bind any gas particles present in the cavity (175) to the residual gas getter element (195).
7. The MEMS mirror device (100) according to any one of claims 2 to 6, further comprising one or more fourth substrates (115) collectively forming a spacer layer through which the respective indirect connection of the second glass substrate (145) or the third substrate (110) to the first glass substrate (120) occurs.
8. The MEMS mirror device (1700) according to any one of the preceding claims, wherein the mirror subregion (130) is formed as a double-sided MEMS mirror (140, 240).
9. The MEMS mirror device (1700) according to claim 8 and to any one of claims 4 to 7, wherein the third substrate (305) has a dome shape at least in sections.
10. The MEMS mirror device (100) according to any one of the preceding claims, wherein the first glass substrate or, optionally, one of the further glass substrates is made of a silicate-based glass material, a quartz glass, or a glass material comprising two or more such glass materials.
11. The MEMS mirror device (100) according to any one of the preceding claims, further comprising a position determination device for determining a current deflection position of the mirror subregion (130).
12. The MEMS mirror device (100) according to claim 11, wherein the position determination device is configured to utilize at least one of the following measurement principles to determine the position of the mirror subregion (130): magnetic induction due to magnetic interaction between a permanent magnet (270) and a magnetic field sensor (275), wherein the permanent magnet (270) is disposed on or in the mirror subregion (130) and the magnetic field sensor (275) is disposed separately from the mirror subregion (130), or vice versa; generation of an electrical measuring voltage at a piezoelectric element (260) mechanically coupled to the mirror subregion (130) or its suspension (135); optical position determination by means of an optical transmitter (290), which transmits electromagnetic radiation onto the mirror subregion (130), and an optical receiver (295), which measures the radiation thereby reflected from the mirror subregion (130); electrical capacitance measurement between two electrodes (140, 180) arranged on the MEMS mirror device in such a way that the electrical capacitance measurable between the two electrodes (140, 180) depends on the current deflection position of the mirror subregion (130) use of at least one strain gauge to measure a state of at least one connecting element (135).
13. The MEMS mirror device (100) according to claim 12, wherein, in the case of electrical capacitance measurement, one of the electrodes is formed in one of the following ways: as a metallic layer (140) on or in the mirror subregion (130), which at least in sections simultaneously forms the MEMS mirror for reflecting electromagnetic radiation (L1); as a metallic layer (240) on or in the mirror subregion, which is formed separately from the mirror surface forming the MEMS mirror; as a metallic layer (205) on or in the frame subregion (125) of the first glass substrate; as at least one electrode element (180) formed on one side of the third substrate (110); as an electrode (180) structured into several separate electrode elements, wherein at least two of the separate electrode elements are differentially interconnected.
14. The MEMS mirror device (100) according to any one of the preceding claims, wherein the respective glass materials of at least two interconnected ones of the glass substrates (120; 145) have a thermal expansion coefficient that is the same or differs by no more than 10.sup.−4 K.sup.−1.
15. The MEMS mirror device (100) according to any one of the preceding claims, further comprising a drive device (105; 260; 310; 315) adapted to impart multi-dimensional oscillatory motion to the mirror subregion (130) relative to the frame subregion (125).
16. The MEMS mirror device (100) according to claim 15, wherein the mirror subregion (130) is suspended for oscillation relative to the frame subregion (125) such that, when appropriately excited by the drive device (105; 260; 315), the mirror subregion performs the multi-dimensional oscillatory motion in the form of a Lissajous oscillatory motion.
17. The MEMS mirror device (100; 1300; 1900) according to claim 15 or 16, wherein the drive device comprises a piezo-actuator (260; 315) indirectly mechanically coupled to the first glass substrate (120) via at least one of the other one or more glass substrates.
18. The MEMS mirror device (100; 1900) according to any one of the preceding claims, wherein: the mirror subregion (130) includes a metallic layer (140; 240) formed at least in part as a mirror surface for deflecting the electromagnetic beam; and the metallic layer (140; 240) includes one or more of the following metallic materials: aluminum, gold, silver.
19. The MEMS mirror device (200) according to any one of claims 2 to 18, wherein at least one side of the second glass substrate (120) is coated with metal over its entire surface.
20. The MEMS mirror device (800) according to any one of the preceding claims, further comprising a separate housing (220; 225) for housing the connected substrates (120; 115) of the MEMS mirror device.
21. The MEMS mirror device (1000) according to any one of the preceding claims, wherein the mirror subregion (130) or the frame subregion (125) are thickened in thickness by bonding to at least one further substrate (230).
22. The Method (2000) for producing a MEMS mirror device (100), wherein the method comprises: simultaneously forming (2005 to 2050) a plurality of similar MEMS mirror devices (100) according to any one of the preceding claims using at least one disk-shaped glass substrate (120) common to all of said MEMS mirror devices (110); and separating (2055) the MEMS mirror devices according to their simultaneous formation.
23. The Method (2000) according to claim 22, wherein the common disk-shaped glass substrate (120) is a glass substrate that has a rectangular disk shape prior to singulation.
24. The Method (2000) according to claim 22 or 23, wherein the respective first glass substrate (120) of the individual MEMS mirror devices (100) emerges from the common glass substrate by the patterning thereof using at least one glass patterning process.
25. The Method (2000) according to any one of claims 22 to 24, wherein a patterning of the common glass substrate (120) or at least one other of the substrates (110, 115, 145) respectively present in the MEMS mirror devices is performed using a laser-based etching method.
26. The Method (2000) according claim 25, wherein the patterning of the common glass substrate (120) or at least one other of the substrates (110, 115, 145) respectively present in the MEMS mirror devices (100) is performed using a laser-induced chemical etching method.
Description
[0054] Further advantages, features and possible applications of the present invention will be apparent from the following detailed description in connection with the figures.
[0055] Showing:
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[0078] In the figures, the same reference signs are used throughout for the same or corresponding elements of the invention. The features of the exemplary embodiments described below can in each case be combined with one another as desired, unless this is expressly excluded or would be technically impossible, in particular contradictory.
[0079]
[0080] The MEMS mirror device 100 has a piezoelectric actuator 105 as a driving device, which also forms a base plate of the MEMS mirror device 100. On the piezoelectric actuator 105, there is arranged a stacked multilayer structure comprising various substrates stacked on top of each other. The core of this multilayer structure is formed by a first substrate (glass substrate) 120 made of a glass material, which is structured into various interconnected subregions as shown in
[0081] The mirror subregion 130 is movably mounted in the frame subregion 125 via the connecting webs 135, which can twist, in such a way that the mirror subregion 130 can perform a two-dimensional oscillating motion relative to the frame subregion 125. The connecting webs 135 thus provide a suspension for the mirror subregion 130. The mirror subregion 130 is provided on one of its main surfaces with a metallic coating 140 in such a way that this metallic coating 140 forms a mirrored reflection surface for deflecting incident electromagnetic radiation, in particular a laser beam, for example in the visible or infrared range of the electromagnetic spectrum.
[0082] In particular, the metallic coating 140 may include one or more of the following materials: aluminium (Al), gold (Au), silver (Ag). These materials may have both high long-term durability and good mirror properties. Thus, the mirror subregion 130 or its mirrored reflection surface 140 represents a MEMS mirror whose diameter is typically less than 30 mm, for example 10 mm. The shape of the mirrored reflection surface 140 may be circular, in particular as shown in
[0083] This multilayer structure further includes a second substrate (glass substrate) 145 made of a glass material that can correspond in particular to that of the first glass substrate. The second glass substrate has a dome shape and is hermetically connected to the frame subregion 125 of the first glass substrate 120 by means of a substrate bonding material 150, e.g. a glass frit material, to form a first (in
[0084] On the side of the first glass substrate 120 opposite the second glass substrate 145, there is a third substrate 110 serving as a bottom plate in the multilayer structure, as well as a further, fourth substrate 115 between the first glass substrate and the third substrate, which is formed as a spacer or (equivalently) spacer layer. The third and fourth substrates can each be made in particular of a glass material or, for example, also of silicon or another semiconductor material. In particular, however, like the first and second substrates, they can also be formed as glass substrates. Ideally, all glass substrates are made of the same glass material and thus have the same material-dependent coefficient of thermal expansion. Thus, thermal stresses in the multilayer stacked structure of the MEMS mirror device 100 can be avoided.
[0085] In other variants of this and other embodiments described below, the third substrate 110 and/or the fourth substrate 115 may in particular be made of a semiconductor material, such as silicon. This in turn has the advantage that, due to the extensive opacity of such materials, the penetration of parasitic radiation into the cavity 175 and in particular to the mirror subregion 130 can thereby be counteracted.
[0086] The fourth substrate 115 is structured to include a cavity disposed below the mirror subregion 130 such that, together with its bottom-side boundary provided by the bottom plate 110, it forms a second (in
[0087] The respective adjacent individual substrates are hermetically sealed to one another, for example again by means of a substrate bonding material 155, e.g. in the case of two glass substrates to be joined by means of a glass frit material, so that the cavity 175 is hermetically sealed overall. It is preferably evacuated so that a residual gas pressure prevails therein, preferably significantly below normal conditions (101.325 kPa=1013.25 mbar), which is preferably below 10 kPa/10.sup.+1 kPa (10.sup.−1 mbar), particularly preferably at 10.sup.−1 kPa (10.sup.−3 mbar). Typically, the first to fourth substrates 110, 115, 120, 145 each have the same basic shape, in particular a rectangular shape, although other shapes are equally possible.
[0088] The piezoelectric actuator 105 is configured to generate and transmit oscillatory motion to the stack assembly, and in particular to the mirror subregion 130, when electrically actuated. In this manner, the mirror subregion 130 can be excited with its mirror surface 140 to perform a oscillatory motion, particularly a resonant or forced multi-dimensional oscillatory motion such as a Lissajous motion relative to the frame subregion 125. During this oscillatory motion, the mirror subregion 130 can move out of the plane of the first glass substrate 120, in particular by tilting, and in doing so can be immersed in the subregions 175a and 175b of the cavity 175 on both sides. Due to the evacuation of the cavity 175, the remaining friction in the gas is very low, so that only a small, in particular a negligible, damping occurs.
[0089] Furthermore, the MEMS mirror device 100 has a capacitive position determination device. The position determination device includes two electrodes between which an electrical capacitance measurement is performed for the purpose of determining the respective current deflection position, in particular orientation, of the mirror subregion 130. A first of the two electrodes is formed by the metallic mirror surface 140, which is thus intended to perform a dual function (deflecting incident electromagnetic radiation; electrode). The second of the two electrodes is formed on the inner surface of the bottom plate 110, in the cavity region 175, as a corresponding metallic coating 180 of the bottom plate 110. In the present example, this bottom electrode 180 is formed as a multi-part structured metallic coating. As can be seen from
[0090] The bottom electrode 180 is electrically contacted via one or more so-called vias 185 (specifically “through glass vias”, TGV), i.e. connection tunnels filled with electrically highly conductive (conductivity>10.sup.6 S/m), usually metallic, material, which extend from the bottom electrode 180 through the bottom plate 110 to corresponding connection pads 190 on the piezo actuator 105. The mirror electrode 140, in turn, is electrically connected via a rewiring layer to a connection pad 165 disposed on the first glass substrate 120 outside of the dome formed by the second glass substrate, and from there is electrically connected via a bonding wire 160 to another connection pad 170 on the piezoelectric actuator 105. Thus, the mirror electrode as a whole is electrically contacted via the connection pad 170. Consequently, an electrical capacitance measurement used to determine the position of the mirror subregion 130 can be made between the connection pads 190 and 170.
[0091] Segmentation of the bottom electrode 180 in
[0092] The bottom electrode is connected via 3D through-glass vias (TGV) in the bottom wafer, which enable an electrical vertical connection to the substrate contact. Instead of the structured metallization of the first glass substrate shown here, a full-surface metallization of the first glass substrate is just as good for implementing the reflection layer on the one hand and the electrode for the position sensor to be read out on the other. The advantage of an unstructured metallization is the saving of a lithography layer or another structuring method, which can make the production process even more cost-effective. In addition to or instead of using glass frit to connect the respective adjacent substrates, other methods such as glass direct bonding, eutectic bonding or metal direct bonding can also be used.
[0093] In
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[0101] The bottom electrode 180 and optionally also, as shown, one or more residual gas getter elements 195, may thereby be provided on the inside of the bottom of the package (such as CDIP or TO packages), which may in particular be formed by the piezoelectric actuator 105. An advantage of this embodiment is that it makes it particularly easy to provide a package that can be soldered (in particular by (through-hole technology, THT, or by surface-mount technology, SMT)), including the MEMS mirror device itself, resulting in easier assembly in a system environment, for example in a projection system constructed from multiple assemblies.
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[0105] Thus, an advantage of this embodiment 1100 is in particular that this MEMS mirror device can be used very well in applications with high laser power, in particular laser-assisted material processing, since it is stable at high temperatures and its substrate material in particular has a high melting point. The enlargement of the cavity 175, in particular the cavity region 175a above the mirror surface 140, also increases the thermal robustness of the structure. Furthermore, quartz glasses are subject to particularly low aging in the face of high laser radiation power.
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[0108] When, during operation of the MEMS mirror device 1300, the mirror subregion 130 is deflected and thus changes its position, this motion is transmitted to the piezoelectric element(s) 260 via the connecting webs 135, resulting in a deformation of the piezoelectric material 250 and subsequently in the generation of a measurable electrical voltage between the bottom electrode 245 and the top electrode 255 due to the known piezoelectric effect. Thus, by means of measuring this voltage, the position of the mirror subregion 130 can be determined. In this way, even a particularly precise position determination is possible, in particular one with a good signal quality with a large signal-to-noise ratio (SNR).
[0109] In addition, the or each piezoelectric element 260 can also be used as a drive device by applying a suitable voltage to it, utilizing the inverse piezoelectric effect to cause a oscillatory motion which, due to the mechanical coupling, is transmitted via the connecting webs 135 to the mirror subregion 130, causing it to oscillate. The piezoelectric element(s) 260 can thus combine multiple functionalities in the sense of “dual-use”. In particular, in this case, a further drive device, in particular the bottom piezoelectric actuator 105, can be dispensed with. The latter can in particular be replaced by a printed circuit board 265 or be omitted altogether.
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[0111] Additionally or alternatively, the permanent magnetic material may be embedded in the substrate of the mirror subregion 130 itself. The sinking of magnetic material into glass pockets can be enabled, for example, via the insertion of sub-mm magnetic spheres (e.g. made of rare earth magnets SmCo), which are fixed in the holes, e.g. via an “atomic layer deposition” process.
[0112] When the mirror subregion 130 is deflected, particularly when it performs an oscillatory motion, an electrical voltage is generated in the detection coil 280 due to induction, which can be measured to perform at least relative position determination for the mirror subregion 130. The detection coil 280 may alternatively be disposed in or on the bottom substrate 110 or on an external substrate.
[0113] By exploiting the magnetic interaction, particularly good signal-to-noise ratios (SNR) can be achieved for position determination. In addition, a separate drive of the mirror subregion 130, in particular by means of the piezoelectric actuator 105, can also be dispensed with here (cost saving) by temporarily using the detection coil 280 as an excitation coil via the known Lorenz force to exert a force effect on the permanent magnets 270, which in turn can cause an oscillatory motion of the mirror subregion 130. In particular, the piezoelectric actuator 105 (shown here) may again be replaced by a printed circuit board 265 as in
[0114] In addition to inductive detection, Hall, xMR, fluxgate, or other magnetic field sensors can be used, which can be arranged or inserted, in particular, on the first glass substrate 120, the bottom substrate 110, or an external substrate.
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[0116] Here, the mirror subregion 130 is driven magnetically, for which purpose one or more permanent magnets 270 are arranged on the mirror subregion 130, preferably—as shown—on its bottom rear side. One or more drive and detection coils 285 are arranged opposite these permanent magnets 270. During operation of the MEMS mirror device 1500, these drive and detection coils 285 enter into magnetic interaction with the permanent magnets 270. If this magnetic arrangement is thereby used as a drive device for the mirror subregion 130, a—typically variable—magnetic field is generated in the drive and detection coils 285 by charging with a suitably defined electric current, which field acts on the permanent magnets 270 and, via these, sets the mirror subregion 130 into a desired oscillatory motion.
[0117] On the other hand, if, at other times, the same arrangement is used to detect the respective current position of the mirror subregion 130, the drive and detection coils 285 serve as induction coils in which, due to the magnetic interaction with the permanent magnets 270 moved as a result of the oscillatory motion of the mirror subregion 130, an electrical voltage is induced which can be measured for the purpose of determining the position. Alternatively, the corresponding induction current or a quantity dependent thereon can be measured.
[0118] This embodiment is particularly, but not exclusively, suitable for quasi-static MEMS mirror devices. In particular, due to the omission of encapsulation, it also enables alternative projection principles and thus additional applications, such as laser welding, laser cutting and other types of laser microprocessing.
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[0120] So that the measuring radiation can reach the rear mirror 240 and subsequently the receiver 295, the bottom substrate 110 is designed as a glass substrate. Insofar as—as shown—a drive device, in particular a piezoelectric actuator 105, is also provided on the bottom side, this is arranged in such a way or its shape is designed in such a way that the beam path of the measuring radiation 300 is not or only negligibly affected by the drive device. The advantages of this embodiment include, in particular, that no electrical substrate feedthroughs (e.g., TGVs) are required and that the MEMS mirror device 1600 is particularly robust and can be produced at low cost. In addition, a particularly high accuracy in position determination can be realized by means of the above-mentioned optical measurement method.
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[0122] The combination of these modifications allows the mirror subregion 130 to be used on both sides as a deflecting mirror for electromagnetic radiation, thereby significantly extending the illuminable scan range, particularly for one or more axes of oscillation of the mirror subregion in each case up to nearly 360°, with substantially only the angular regions covered by the first glass substrate itself limiting the achievable scan range angle. Furthermore, the bottom dome-shaped cavity subregion 175b, which is defined by the glass substrate 305, allows an additional spacer substrate 115 to be dispensed with. In particular, driving the mirror subregion 130 and determining its current position may, but is not limited to, again be accomplished by means of one or more piezoelectric elements 260. The connections of the piezoelectric elements 260 are not explicitly shown in
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[0124] In particular, the piezoelectric elements 260 can again be used as position determining devices, or optionally as additional drive devices. The advantages of the double-sided dome-shaped encapsulation of embodiment 1700 of
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[0126] The piezoelectric elements 260 can again be used here as position determining devices, optionally also or instead as additional drive devices. The advantages of the double-sided dome-shaped encapsulation of embodiment 1700 from
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[0128] (a) full circular (simple processing),
[0129] (b) double segmentation semicircle (differential interconnection, better SNR),
[0130] (c) quarter segmentation pie shape (differential interconnection, better SNR),
[0131] (d) double segmentation ring shape (differential interconnection, better SNR),
[0132] (e) non segmented ring shape with hole (optical aperture for mirror subregion rear side use with mirror surface 240)
[0133] f) as b) but in rectangular shape (depending on cavity shape and mirror geometry, this allows optimum area coverage).
[0134] Segmentation of the electrode(s) allows, in particular, differential interconnection to optimize capacitance measurement.
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[0136] The process steps 2005 to 2045 and 2060 described in detail below each represent only one MEMS mirror device 100 or its precursors for the purpose of clarity. However, within the scope of the process 2000, a simultaneous processing of several such MEMS mirror devices 100 or of their intermediate products on the basis of a common substrate or substrate stack (cf. step 2050, in which several such intermediate products are arranged next to each other on the basis of common substrates) actually takes place (in analogy to chip production in the semiconductor industry, in which a plurality of chips are processed simultaneously on a single wafer) up to and including step
[0137] A first method section comprising steps 2005 to 2030 relates to the fabrication of a base assembly supporting the first glass substrate 120. This first method section begins with a step 2005, in which a disc-shaped substrate 115 is provided, which, depending on the design, may in particular be made of a glass material or of a semiconductor material, such as silicon, and which may in particular have a round wafer shape or a rectangular panel shape.
[0138] Next, a glass structuring process 2010, which may in particular be or include a laser-based etching process, such as a laser induced deep etching, (LIDE) etching method, is used to structure the substrate 115 as a spacer substrate 115. In this process, a cavity is formed in the substrate 115 for each MEMS mirror device 100 to be fabricated, which later defines a side wall of the respective cavity region 175b. The disc-shaped substrate 115 from step 2005 is selected to be large enough so that a plurality of laterally adjacent MEMS mirror devices 100 can be fabricated on its base (cf. step 2050). In particular, the substrate 115 may have an area of 100 cm.sup.2, preferably 1000 cm.sup.2 or more.
[0139] In a further step 2015, electrical contact holes (vias) 185 for contacting the respective bottom electrode 180 of the later MEMS mirror device 100 are formed in a further substrate 110, which will later form the respective bottom plates of the MEMS mirror devices 100, in a known manner, for which, depending on the substrate material used for the substrate 110, an appropriately suitable structuring process, such as a dry etching process (e.g., reactive ion etching, RIE) or again, for example, a LIDE method can be selected.
[0140] After forming the vias 185 in the bottom substrate 110, this is connected to the spacer substrate 115 resulting from step 2010 by means of a suitable, usually material-dependent, substrate bonding process, for example a wafer bonding process. If both substrates 110 and 115 are glass substrates, a glass frit bonding process can be used here in particular.
[0141] Then, in a further step 2025, one or more bottom electrodes 180 are formed within the cavities formed by the spacer substrate 115 and on bottom substrate 110 for each MEMS mirror device to be produced, so that they are in electrical contact with at least one associated via 185 each and are contacted in this way.
[0142] Finally, in a further step 2030, solder balls (solder bumps) are formed at the ends of the vias 185 on the side of the bottom substrate 110 opposite or briefly opposite the bottom electrodes 180, in order to enable subsequent contacting, in this case specifically with a piezoelectric actuator 105. Thus, the base assembly, but not yet singulated, is prefabricated as an intermediate product.
[0143] In a second process step, the first glass substrate 120, which in particular supports the MEMS mirror 140, is produced. First, a suitable glass substrate 120 is provided in step 2035, the dimensions of which may correspond in particular to those of the substrate 110 or 115. The glass material may in particular be a silicate glass, such as a borosilicate glass, or a quartz glass.
[0144] A metallic coating is selectively deposited on the glass substrate 120 at a suitable location for each MEMS mirror device 100 to be produced, for example on the basis of a lithography and structuring process, in order to create, on the one hand, a mirror surface 140 for the MEMS mirror and, on the other hand, one or more connection pads 165 for electrical contacting of the mirror surface 140. The electrical contacting of the mirror surface 140 allows the mirror surface 140 to also be used as a top electrode for capacitive position determination of the MEMS mirror or the mirror subregion 130 of the first glass substrate 120. As part of this metallization process, the mirror surface 140 may also be machined, in particular polished, to produce the desired mirror properties.
[0145] Next, the first glass substrate 120 is structured, which in particular can again be carried out by means of one or more of the aforementioned structuring processes, in particular a LIDE process. In this process, a frame subregion 125, a mirror subregion 130, and one or more connecting webs 135 extending between these two regions are formed in the glass substrate 120 for each MEMS mirror device 100 to be produced (cf. shape of the glass substrate 120 in
[0146] In a third method section, which is summarized as step 2050, the base assembly with the substrates 110 and 115 generated in the first process section, the structured first glass substrate 120 generated in the second process section and, for each MEMS mirror device 100 to be produced, a dome-shaped second glass substrate 145 are stacked on top of one another as shown and joined to one another so that a hermetically encapsulated cavity 175 is formed around each mirror subregion 130. In the course of the third method section 2050, this cavity 175 can in particular also be evacuated, for which purpose this process section can in particular also take place under appropriate vacuum conditions. As a result of the third method section 2050, a plurality of intermediate products connected to one another within the framework of the same stack structure and arranged next to one another results, each of which essentially already corresponds to one of the MEMS mirror devices 100 to be produced.
[0147] In a fourth method section, shown here as step 2055, these intermediate products are separated into individual assemblies.
[0148] Finally, in a fifth method step, which is summarized here as step 2060, a corresponding finished MEMS mirror device 100 is produced from one of the intermediate products in each case, to which end a piezoelectric actuator 105 is added, in particular on the bottom side, as a drive device for the mirror subregion 130 with corresponding electrical connections, and the corresponding electrical contacting of the bottom electrode(s) 180 and of the top electrode, which also serves as a mirror surface 140, is carried out.
[0149] While several exemplary embodiments have been described above, it should be noted that a large number of variations thereon exist. It should also be noted that the exemplary embodiments described are only non-limiting examples, and it is not intended thereby to limit the scope, applicability, or configuration of the devices and methods described herein. Rather, the foregoing description will provide guidance to those skilled in the art for implementing at least one exemplary embodiment, wherein it is understood that various changes in the operation and arrangement of the elements described in an exemplary embodiment may be made without departing from the subject matter set forth in each of the appended claims as well as its legal equivalents.
LIST OF REFERENCE SIGNS
[0150] 100 first embodiment of a MEMS mirror device [0151] 200 second embodiment of a MEMS mirror device [0152] 300 third embodiment of a MEMS mirror device [0153] 400 fourth embodiment of a MEMS mirror device [0154] 500 fifth embodiment of a MEMS mirror device [0155] 600 sixth embodiment of a MEMS mirror device [0156] 700 seventh embodiment of a MEMS mirror device [0157] 800 eighth embodiment of a MEMS mirror device [0158] 900 ninth embodiment of a MEMS mirror device [0159] 1000 tenth embodiment of a MEMS mirror device [0160] 1100 eleventh embodiment of a MEMS mirror device [0161] 1200 twelfth embodiment of a MEMS mirror device [0162] 1300 thirteenth embodiment of a MEMS mirror device [0163] 1400 fourteenth embodiment of a MEMS mirror device [0164] 1500 fifteenth embodiment of a MEMS mirror device [0165] 1600 sixteenth embodiment of a MEMS mirror device [0166] 1700 seventeenth embodiment of a MEMS mirror device [0167] 1800 eighteenth embodiment of a MEMS mirror device [0168] 1900 nineteenth embodiment of a MEMS mirror device [0169] 2000 embodiment of a production method for MEMS mirror devices [0170] 105 Piezoelectric actuator [0171] 110 Third substrate, bottom plate [0172] 115 Fourth substrate, spacer layer [0173] 120 First (glass) substrate [0174] 125 Frame subregion [0175] 130 Mirror subregion [0176] 135 Connecting webs [0177] 140 Metallic mirror coating, mirror electrode [0178] 145 Second (glass) substrate, dome-shaped [0179] 150 Substrate bonding material, i.e. Glass frit [0180] 155 Further substrate bonding material, i.e. Glass frit [0181] 160 Bonding wire [0182] 165 Connection pad on first (glass) substrate 120 for connecting the upper electrode (top electrode) 140 [0183] 170 Connection pad on piezoelectric actuator 105 for connecting the upper electrode 140 [0184] 175a Upper area of the cavity 175 [0185] 175b Lower area of the cavity 175 [0186] 180 Structured, if necessary multi-part bottom electrode [0187] 185 Vias (Through-Glass Vias, TGVs) with solder bumps for contacting the piezoelectric actuator [0188] 190 Connection pads on piezoelectric actuator 105 for connection of bottom electrode 180 [0189] 195 Residual gas getter elements [0190] 205 Upper electrode on frame subregion [0191] 210 Spacer/spacer substrate [0192] 215 Planar cover substrate [0193] 220 Side walls [0194] 225 Planar glass substrate, window substrate [0195] 230 Reinforcement substrate for mirror subregion [0196] 235 Further Spacer/spacer substrate [0197] 240 Rear electrode layer, in some embodiments rear side mirrors [0198] 245 Bottom electrode for piezoelectric material 250 [0199] 250 Piezoelectric material layer [0200] 255 Top electrode for piezoelectric material 250 [0201] 260 Piezoelectric element with piezoelectric material 250, bottom electrode 245 and top electrode 255 [0202] 265 Printed circuit board [0203] 270 Permanent magnets [0204] 275 Detection coil [0205] 280 Connection pad for detection coil [0206] 285 Detection and drive coils [0207] 290 Optical transmitter [0208] 295 Optical receiver [0209] 300 Measuring radiation [0210] 305 Dome-shaped (bottom) glass substrate [0211] 310 External drive coil [0212] 315 Piezoelectric actuator external to the capsule [0213] 320 Solder bumps [0214] L1 Incident light beam [0215] L2 Light beam reflected on dome of second glass substrate [0216] L3 Light beam reflected at the mirror