VEHICLE UNIT, GROUND UNIT AND METHOD FOR CHARGING A BATTERY OF AN ELECTRIC VEHICLE
20230241988 · 2023-08-03
Inventors
Cpc classification
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/35
PERFORMING OPERATIONS; TRANSPORTING
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01R13/71
ELECTRICITY
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
B60L53/35
PERFORMING OPERATIONS; TRANSPORTING
H01R13/71
ELECTRICITY
Abstract
A vehicle unit for charging a battery of an electric vehicle including a receptacle, which is designed and configured to receive a contact head, inserted in an insertion direction of a floor unit, and contact elements for establishing an electrical connection with contacts of the contact head, wherein the contact elements can be moved in a plane perpendicular to the insertion direction for the purpose of establishing the electrical connection with the contact head.
Claims
1-16. (canceled)
17. A vehicle unit for charging a battery of an electric vehicle, comprising: a receptacle configured to receive a contact head of a floor unit, wherein the contact head is insertable in the receptacle in an insertion direction; and contact elements configured to establish an electrical connection with contacts of the contact head, wherein the contact elements are configured to move in a plane perpendicular to the insertion direction to establish the electrical connection with the contact head.
18. The vehicle unit of claim 17, further comprising a contact arm, wherein a contact element is arranged on the contact arm, and the contact arm is configured such that a movement of the contact arm results in a movement of the contact element into or out of the receptacle in a plane perpendicular to the insertion direction of the contact head.
19. The vehicle unit of claim 18, wherein the contact arm comprises a first contact arm and a second contact arm, and a plurality of contact elements are arranged on each of the first contact arm and the second contact arm.
20. The vehicle unit of claim 19, wherein the first contact arm and the second contact arm are connected to one another via a kinematic system, and the kinematic system enables the plurality of contact elements to move into and out of the receptacle.
21. The vehicle unit of claim 20, wherein the kinematic system comprises a rotational closure kinematic system.
22. The vehicle unit of claim 17, wherein the receptacle is defined by a housing having a cutout through which the contact elements are configured to pass to establish the electrical connection with the contacts of the contact head.
23. The vehicle unit of claim 22, further comprising a cover configured to cover the cutout.
24. The vehicle unit of claim 17, further comprising a centering device, wherein the centering device is placeable in the receptacle to position the contact head, and the centering device extends in the insertion direction.
25. The vehicle unit of claim 24, wherein the centering device comprises a pin.
26. The vehicle unit of claim 17, wherein the receptacle is substantially rotationally symmetrical and an axis of symmetry of the receptacle extends in the insertion direction.
27. The vehicle unit of claim 26, wherein the receptacle is cylindrical.
28. The vehicle unit of claim 17, further comprising a cover configured to cover the receptacle, wherein the cover comprises a flap with a pivot axis.
29. The vehicle unit of claim 28, wherein the cover comprises a hook, and when the cover is closed, the hook is configured to be secured by a kinematic system via securing elements arranged on a contact arm of the vehicle unit.
30. A floor unit comprising: a contact head configured to charge a battery of an electric vehicle arranged on a lifting device, wherein the contact head is configured to be inserted into a receptacle of a vehicle unit in an insertion direction, the contact head comprises contacts configured to establish an electrical connection with contact elements of the vehicle unit, and the contacts are configured to be contacted in a plane perpendicular to the insertion direction.
31. The floor unit of claim 30, wherein the contact head is rotationally symmetrical, an axis of symmetry of the contact head extends in the insertion direction, and the contacts are arranged in grooves in a lateral surface of the rotationally symmetrical contact head.
32. The floor unit of claim 31, wherein the contact head is cylindrical.
33. The floor unit of claim 31, wherein the contacts are arranged one above another in the insertion direction in the lateral surface of the rotationally symmetrical contact head, and three contacts or six contacts are arranged in the form of a ring, one above another.
34. The floor unit of claim 31, wherein the contacts extend substantially in only half of the lateral surface of the rotationally symmetrical contact head, and the contacts each extend in a circular segment that is smaller than 180 degrees and greater than 90 degrees.
35. A charging device for charging a battery of an electric vehicle comprising: the vehicle unit of claim 17; and the floor unit comprising the contact head.
36. A method for automatically charging an electric vehicle, comprising: providing a vehicle unit that is mountable in an underbody of the electric vehicle, wherein the vehicle unit comprises a receptacle and movable contact elements; inserting a contact head of a floor unit into the receptacle of the vehicle unit in an insertion direction; and moving the movable contact elements in a plane perpendicular to the insertion direction to establish an electrical connection between the contact head and the vehicle unit.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0044] Further embodiments of the invention are explained in more detail in the following description of the figures.
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
DETAILED DESCRIPTION
[0061] Exemplary embodiments are described below with the aid of the figures. In this case, the same or similar elements or elements with the same effect are denoted by identical reference signs in the different figures and repeated description of these elements is sometimes omitted in order to avoid redundancy.
[0062] In
[0063] In this case, an electric vehicle is understood to be any vehicle which has a traction battery which may be externally charged—i.e. plugin hybrid vehicles as well as electric vehicles, for example.
[0064] The external charging of a traction battery arranged in the electric vehicle is carried out accordingly via the vehicle unit 1. In order to enable the supply of charging current, the vehicle unit 1 must be connected to a floor unit 6 (indicated schematically in
[0065] The floor unit 6 is connected to the grid via corresponding conditioning devices, monitoring devices and/or charging controls, so that the correspondingly conditioned, monitored and controlled charging current may be delivered to the vehicle unit 1 via the floor unit 6 in order to execute the charging procedure of the traction battery arranged in the electric vehicle when contacting is established between the floor unit 6 and the vehicle unit 1. The means for providing, conditioning, monitoring and controlling a corresponding charging current are known per se.
[0066] The vehicle unit 1 and the floor unit 6 together form a charging device 100. In the embodiment shown, the vehicle unit 1 in this case provides the function of a charging socket, as it were, and the floor unit 6 provides the function of a plug. Mechanical and electrical contact between the floor unit 6 and the vehicle unit 1 may therefore be achieved.
[0067] The charging device 100 serves to establish automatic mechanical and electrical contact between the power supply and the traction battery in the electric vehicle so that the charging procedure may then be started in order to charge the traction battery in the electric vehicle.
[0068] In this case, by means of the charging device 100, it may be achieved that the entire mechanical and electrical contacting procedure, the charging procedure and, after completing the charging procedure, the separation of the mechanical and electrical contact proceed substantially automatically so that the user or driver of the electric vehicle does not have to intervene, or simply has to initiate the procedure, but does not have to perform any subsequent steps.
[0069] Instead, the user of the electric vehicle merely has to position the electric vehicle above a floor unit arranged on the floor of the parking space for the electric vehicle and park it there. The remaining steps of the mechanical and electrical contacting procedure and the charging procedure then take place without further activity on the part of the user.
[0070] In other words, automatic communication may take place between the electric vehicle to be charged and the charging device and, if a specified charge status of the electric vehicle is not met, for example, a charging procedure may be started automatically. However, it may also be provided that the user actively triggers the charging procedure, but at least further manual interaction between the user and the charging device is then unnecessary.
[0071] The floor unit then establishes physical contact with the electric vehicle via a contacting method (described below) in order to thus be able to provide a charging current for charging the traction battery of the electric vehicle. In particular, a contact head of the floor unit is connected to one or more contact arms of the vehicle unit, and electrical contact is thus established. Accordingly, by means of the charging device, particularly convenient operation of an electric vehicle provided with an electric motor and an associated traction battery may be enabled, in which the user, after parking the electric vehicle over the floor unit and possibly triggering the charging procedure, does not have to perform any further steps, since the charging device implements this automatically and independently.
[0072] To connect the traction battery to a power source, there is in particular no need for the user of the electric vehicle to have to manually guide a charging cable with a plug from a charging column or a wall box to the electric vehicle and to have to then carry out a corresponding plugging-in procedure; instead, this manual process may be omitted.
[0073] Equally, if contacting of the electric vehicle is still established, the proposed device is able to prevent a situation in which a user of the vehicle, who is already ready to drive off, then has to climb out of the vehicle again in order to release the inadvertently still established connection. Instead, by means of the proposed charging device, automatic independent disconnection may be achieved, which is carried out, for example, when the actual charging procedure has ended, i.e. the traction battery is completely full again, or is triggered, for example, by a user opening the electric vehicle or stepping inside the electric vehicle or switching on the “ignition” of the electric vehicle. In other words, a user also does not have to perform any active steps to disconnect the established contact with the charging device.
[0074] However, it may also be provided that the user specifies active disconnection via a corresponding disconnection command. In any case, the user does not have to perform any manual steps to disconnect the electric vehicle from the power supply.
[0075] The vehicle unit may be integrated in the underbody of the electric vehicle in order to be automatically contacted by a floor unit 6 integrated in the floor. It is likewise possible to fix the vehicle unit 1 on the side or in/on the roof of the electric vehicle, although the exemplary embodiments below are restricted to an assembly of the vehicle unit 1 on or in the underbody of the electric vehicle.
[0076] The vehicle unit 1 is illustrated in a view from below in
[0077] The cover 2 is arranged such that it can pivot about a pivot axis 20 mounted near to the underbody so as to be able to move from an open position into a closed position. The cover 2 in various embodiments terminates the vehicle 1 in a planar manner. The vehicle unit 1 is in certain embodiments integrated in the underbody of the electric vehicle such that both the housing of the vehicle unit 1 and the cover 2 terminate flush with the rest of the underbody and an aerodynamically advantageous configuration may thus be achieved.
[0078] The opening and closing of the cover 2 could alternatively also be implemented by means of a four joint mechanism or by means of a displacement mechanism. However, the pivotable cover 2 enables a particularly simple design. An additional lock of the cover 2 is formed for this purpose, whereby a greater sealing contact pressure of a seal of the cover 2 may be achieved, as described in detail with reference to
[0079] In
[0080] With an open position of the cover 2, the receptacle 3 is ready to receive a contact head 5. In this case, the receptacle 3 is designed and configured such that a contact head 5 may be inserted into the receptacle 3 in an insertion direction Z.
[0081] The receptacle 3 here is incorporated in the underbody of the electric vehicle in the form of a depression. The receptacle 3 is defined by a housing 30 and corresponds to the form of the contact head 5. A pin 31 for positioning the contact head 5 is provided in the receptacle 3 defined by the housing 30, wherein the pin 31 extends into the receptacle 3 in the insertion direction Z. When the contact head 5 is inserted into the receptacle 3, the pin 31 is inserted into a complementary depression in the contact head 5 in order to guide the contact head 5 laterally or radially and also to secure it in the inserted position.
[0082] The geometric design of the receptacle 3 depends, amongst other things, on the design of the contact head 5. In the present embodiments, the contact head 5 is designed to be cylindrical, so the receptacle is likewise designed to be substantially cylindrical. In this case, it is designed to be substantially geometrically complementary to the contact head 5, so that this latter may be easily inserted. In this case, the insertion direction Z coincides with the cylinder axis so that insertion of the contact head along the cylinder axis may be achieved.
[0083] The pin 31 therefore extends both in the insertion direction Z and along the cylinder axis of the receptacle 2 and the contact head 5 to be inserted.
[0084] In order to achieve lateral or radial guidance, the pin 31 may have a conical design.
[0085] Two cutouts 32 are positioned opposite one another on side walls of the housing 30. Guide elements 41 with contact elements 42 for contacting contacts 51 of the contact head 5 may pass through these cutouts 32. The form of the cutouts 32 is matched to the geometry of the guide elements 41 and the contact elements 42.
[0086] The housing 30 in
[0087] In
[0088] The two contact arms 4L, 4R are connected to one another by means of a kinematic system, which is designed as a rotational closure kinematic system here and which enables the guide elements 41R, 41L to move symmetrically into the receptacle 3 arranged between the contact arms 4L, 4R and out of it again. In this case, the guide elements 41R, 41L are moved into the receptacle 3 together with the contact elements 42R, 42L in a direction which is perpendicular to the insertion direction Z for the contact head 5.
[0089] In this case, both contact arms 4R, 4L are rotatably connected to a connecting rod 45 via a coupling element 44R, 44L in each case. The connecting rod 45 may be pivoted through 180 degrees by means of a drive axle 46 in order to bring the contact arms 42R, 42L from a closed position into an open position and vice versa. In the closed position, the guide elements 42R, 42L are guided into the receptacle 3, as depicted in
[0090] A symmetrical design of the three contact elements 42R, 42L on each contact arm 4L, 4R in each case matches the embodiment of the contact head of
[0091] In
[0092] In
[0093] In
[0094] After the insertion of the contact head 5 into the receptacle 3, as will be explained with reference to
[0095] In
[0096] In
[0097] At the other end, the contact arms are in communication with the coupling elements 44R, 44L by means of pivot joints 441R, 411L. The two coupling elements 44R and 44L are therefore rotatably coupled to contact arms 4R, 4L at one end and to the connecting rod 45 at the other end. The connecting rod 45 may be rotated via the drive axle 46. Upon an anti-clockwise rotation through 180 degrees about the drive axle 46, the coupling elements 44R, 44L are drawn together. Since the two contact arms 4R, 4L are connected to the coupling elements 44R, 44L, these are also symmetrically drawn together and are transferred from an open position according to
[0098] The contact arms 4R, 4L are assembled in a plane parallel to the underbody or in a plane parallel to the insertion direction Z of the contact head 5. In other words, the pivot axes of the pivot joints 432R, 432L are aligned parallel to the insertion direction Z.
[0099] An assembly of the contact arms 4R, 4L in a plane parallel to the insertion direction Z of the contact head 5 is likewise conceivable, wherein the guide elements 41R, 41L are then mounted on the contact arms 4R, 4L such that, upon a movement of the contact arms 4R, 4L in the plane parallel to the insertion direction Z, the guide elements 41R, 41L may move into the receptacle 3, and out of it again, in the plane perpendicular to the insertion direction Z.
[0100] In
[0101] In other words, the contacts 51R, 51L located one above another are arranged on the lateral surface of the cylindrical contact head 5.
[0102] The contacts 51L, 51R emerge underneath the contact head 5 in the form of conductor tracks 52L, 52R and are connected to the power source via a robot arm 62 or via another lifting device, as explained in more detail below with reference to
[0103] Alternative variants of the contact head 5 of
[0104] In
[0105] Instead of a robot arm, another lifting device which may insert the contact head 5 into the vehicle unit 1 may be provided. In this case, the contact head 5 is inserted into the receptacle 2 of the vehicle unit 1 in the insertion direction Z.
[0106] In the cylindrical design of the contact head 5 shown, the insertion direction Z coincides with the cylinder axis of the cylinder.
[0107] In
[0108] The contacting between the contact head 5 and the contact arms 4R, 4L is explained in detail below with reference to
[0109] In
[0110] A precise rotation of the contact head 5 after the insertion of the contact head 5 into the receptacle 3 is not required since the contacts 51 extend in a circular segment of 150 degrees and the precise point along this contact segment at which the contacts 51R, 51L are contacted by the contact elements 42R, 42L is irrelevant. It is, however, assumed that a rough orientation of the contact head 5 is ensured beforehand, for example in that a general orientation is specified by the parking place for the electric vehicle.
[0111] By way of example, the orientation of the contact head 5 can vary by +/−75 degrees when the contacts 51R, 51L are provided in a circular segment of 150 degrees. A contact head 5, which enables a fully rotationally symmetrical connection, is described below with reference to
[0112] A charging device 100 of
[0113]
[0114] Finally, two further embodiments of a charging device 100 are illustrated schematically in
[0115] A contact head 5 and a contact arm 4 in a further embodiment are illustrated schematically in
[0116] A contact head 5 in the form of a horizontal cylinder and a contact arm 4 in an alternative embodiment are illustrated schematically in
[0117] Where applicable, all individual features which are illustrated in the exemplary embodiments may be combined and/or interchanged with one another without deviating from the scope of the invention.