PHOTOELECTROCHEMICAL SECONDARY CELL AND BATTERY
20220123391 · 2022-04-21
Inventors
Cpc classification
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A photoelectrochemical secondary cell comprising a photocatalytic anode, or photoanode; an anode; a cathode comprising a metal hydride; electrolyte; separator; and case at least a portion of which is transparent to the electromagnetic radiation required by said photoanode to charge said photoelectrochemical secondary cell.
Claims
1. A method of storing hydrogen by photochemically and/or electrochemically charging a metal hydride, the method comprising: a. providing a photoelectrochemical secondary cell comprising a photocatalytic anode or photoanode electrode, an anode electrode, a negative electrode comprising substantially a metal hydride, and an electrolyte capable of being reduced to hydrogen at the negative electrode, the photocatalytic anode or photoanode electrode, the anode electrode and the negative electrode, all being immersed in the electrolyte; b. exposing the photocatalytic anode or photoanode electrode to radiation while applying zero bias voltage potential, or a bias voltage potential that is lower than the theoretical water splitting voltage of 1.48 VDC, between said photocatalytic anode or photoanode electrode and said negative electrode, and/or applying a voltage potential of at least 1.48 VDC between said anode electrode and said negative electrode, thereby charging said metal hydride with hydrogen.
2. The method of claim 1 wherein the photoelectrochemical secondary cell further comprises a connecting busbar that is placed between the external terminal of the photoanode and of the negative electrode.
3. The method of claim 1 wherein the photoelectrochemical secondary cell further comprises a case provided with removable vents for filling electrolyte into said case.
4. The method of claim 1 wherein said metal hydride is removable from said conducting substrate and said apparatus.
5. The method of claim 3 wherein the photoelectrochemical secondary cell further comprises two titanium contacts and one stainless steel contact that protrude through the case and allow the photoanode, anode, and cathode respectively to be accessed electrically through the case in order to apply a bias voltage.
6. The method of claim 1 wherein said photocatalytic anode or photoanode electrode comprises one or more of the following: titania that is dyed; titania that is doped; strontium titanate; compounds and alloys of titania and titanium with tungsten, tungsten oxide, cadmium sulfide, iron, oxides of iron, or silicon; silicon seeded with nickel surface particles; nanotubes of titanium dioxide; carbon nanotubes further comprising semiconductor materials; graphene; quantum dots; photonic bandgap crystals; strained semiconductor; and strained titania.
7. The method of claim 1 wherein said photocatalytic anode or photoanode electrode and said anode electrode are provided with apertures extending therethrough.
8. The method of claim 1 wherein said anode electrode comprises at least one or more of: nickel hydroxide on nickel; mixed metal oxides of ruthenium, titanium and iridium on titanium; plated nickel or nickel hydroxide film on titanium; and nickel or nickel hydroxide particles on titanium; and wherein said titanium is a rod, plate, sheet, foil, or expanded mesh.
9. The method of claim 1 wherein said anode electrode is formed by at least one or more of: applying a paste; sintering; calcification; thermal oxidation; anodizing; alloying; plating; powder coating; mechanical compression; casting; vacuum deposition; or chemical vapor deposition.
10. The method of claim 1 wherein the photoelectrochemical secondary cell further comprises a gas separator comprising a non-woven felt of at least one or more of: polyolefin; polyethylene; or polypropylene.
11. The method of claim 1 wherein said negative electrode comprises metal hydride in electrical contact with a nickel foam ribbon.
12. The method of claim 1 wherein said metal hydride comprises a metal alloy of one or more of elemental forms: AB; AB2; AB5; or AB5-B.
13. The method of claim 1 wherein said electrolyte comprises at least one of potassium hydroxide or potassium carbonate and may further comprise one or more of the following additives: co-electrolytes, additives for improved high or low temperature performance, or for viscosity or polymerization for leak containment, methanol; thickeners; co-electrolytes; or refractive index matching additives, or for more efficient gas evolution.
14. The method of claim 3 wherein said case further comprises a portion or window that is transparent to electromagnetic radiation and comprises at least one of ultraviolet-transmitting (UVT) acrylic or borosilicate 3.3 glass.
15. The method of claim 3 wherein said case is constructed of an electrically conductive material such that said anode comprises a portion of said case.
16. The method of claim 3 wherein said negative electrode is sealed to said case such that two compartments are formed within said case such that two different electrolytes can be retained within said case.
17. A method of storing hydrogen by photochemically and/or electrochemically charging a metal hydride, the method comprising: a. providing a photoelectrochemical secondary cell comprising a photocatalytic anode or photoanode electrode, an anode electrode, a negative electrode comprising substantially a metal hydride, and an encased electrolyte capable of being reduced to hydrogen at the negative electrode, the photocatalytic anode or photoanode electrode, the anode electrode and the negative electrode all being immersed in the electrolyte, and the photocatalytic anode or photoanode being electrically connected to the negative metal hydride electrode; b. applying a direct current voltage potential between said anode electrode and said negative electrode, whereupon hydrogen is both produced and absorbed by the metal hydride of said negative electrode, thereby charging said metal hydride with hydrogen.
18. A method of storing hydrogen by photochemically and/or electrochemically charging a metal hydride, the method comprising: a. providing a photoelectrochemical secondary cell comprising a photocatalytic anode or photoanode electrode, an anode electrode, a negative electrode comprising substantially a metal hydride, and an electrolyte capable of being If to hydrogen at the negative electrode, the photocatalytic anode or photoanode electrode, the anode electrode and the negative electrode, all being immersed in the electrolyte; b. exposing the photocatalytic anode or photoanode electrode to radiation while applying zero bias voltage potential, or a bias voltage potential, between said photocatalytic anode or photoanode electrode and said negative electrode, and/or applying a voltage potential of at least 1.48 VDC between said anode electrode and said negative electrode, thereby charging said metal hydride with hydrogen.
19. The method of claim 18 wherein the photoelectrochemical secondary cell further comprises a case constructed of an electrically conductive material such that said anode comprises a portion of said case.
20. The method of claim 18 wherein the photoelectrochemical secondary cell further comprises a case having a portion or window that is transparent to electromagnetic radiation and comprises at least one of ultraviolet-transmitting (UVT) acrylic or borosilicate 3.3 glass.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The structure and operation of the invention, together with the objects and advantages thereof, may best be understood by reading the detailed description to follow in connection with the drawings in which unique reference numerals have been used throughout for each part and wherein:
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION OF THE INVENTION
[0030] Disclosed herein is a photoelectrochemical secondary cell used singly or in multiples to form a metal hydride (MH) rechargeable battery that is (1) more efficiently charged and (2) is charged with light alone or (3) light together with electricity or (4) electricity alone. Said photoelectrochemical secondary cell comprises a photocatalytic anode, or photoanode, an anode, a metal hydride cathode, separator means for keeping gas products separate while passing ions, and case that comprises at least in part a window that is able to transmit at least the part of the electromagnetic spectrum required by said photoanode to produce hydrogen and therefore to charge the cell.
[0031] Referring to
[0032] Referring to
[0033] Referring to
[0034] Referring to
[0035] It will further be understood that the photoelectrochemical secondary cell and substantially light-rechargeable MH batteries comprised thereof claimed in this invention and described herein, can have the same physical form as the vast variety of batteries in the art, and are not limited to the shapes shown schematically in the figures. So for example, they can be cylindrical as well as rectangular, they can have aspect ratios nearing unity or they can be flat.
[0036] Returning briefly to charging management, to allow the user to choose between zero-bias trickle charging anytime the battery is illuminated and higher-rate light-assisted charging, a connecting busbar can be placed between the external terminal of the photoanode 1 and of the MH cathode 6. In this mode, anytime the battery is illuminated, it will be charged at a low rate, or trickle-charged. (Note that this only works for the case where the photoanode and anode are electrically isolated.) Removing this busbar and connecting an external power supply between the photoanode 1 and MH cathode 6 terminals allows charging at higher rates, with maximum charge rate occurring at about 1 VDC. If the photoanode and anode share the same conductive base, then a diode can be used in place of the busbar, which has the advantage that it can always remain in place without shorting, but at the cost of some amount of voltage drop that even the most efficient diodes exhibit. Finally, even higher-rate charging can be achieved in the normal fashion, with a charging power supply connected between the anode 1 and the cathode 6. When the battery is integral with a device, then the management of charging modality just described can be more conveniently and effectively accomplished with an integrated circuit (shown in block diagram form as 12 in
[0037] Photoanode 1 may be any photocatalytic anode or photoanode material known in the art. It is within the spirit and intent of this invention that any and all kinds of photoanode materials may be used. Examples of possible photoanode materials are provided in U.S. Pat. Nos. 7,485,799 and 8,673,399, the contents of which are incorporated by reference herein, disclose photoanodes in which nanostructures strain a semiconductor such as titanium dioxide (titania or TiO.sub.2) such that the bandgap of the semiconductor is altered to favorably absorb more of the solar spectrum and also the band edges are more favorably aligned with the hydrogen and/or oxygen evolution potentials.
[0038] Additional photoanode 1 materials, whether in the art or not, are also within the scope and spirit of this invention. They include but are not limited to (1) titania that is dyed to absorb light beyond that which is normally absorbed by titania, (2) titania that is doped with nitrogen, carbon, silicon, or other element, (3) strontium titanate, (4) compounds and alloys of titania and titanium with tungsten or tungsten oxide, cadmium sulfide, iron or oxides of iron, silicon, or other, (5) silicon seeded with protective nickel surface particles, (6) nanotubes of titanium dioxide further comprising dopants, dyes, or compounds as listed above, (7) carbon nanotubes further comprising semiconductor materials, (8) and graphene alone or combined with photoanode materials listed above, (9) photoanodes that incorporate either quantum dots or photonic bandgap crystals for enhanced light absorption, and (10) any or all of the preceding photoanode materials in combination with the strained titania photoanode taught in U.S. Pat. Nos. 7,485,799 and 8,673,399.
[0039] The nickel hydroxide material for the anode 2, that is to say other than the photoanode 1, may be any nickel hydroxide material known in the art. It is within the spirit and intent of this invention that any and all kinds of nickel hydroxide materials may be used. Examples of possible nickel hydroxide materials are provided in U.S. Pat. Nos. 5,348,822 and 5,637,423 and 6,017,655 the contents of which are incorporated by reference herein.
[0040] The anode 2 may also comprise materials and anodes not now found in commercial Ni-MH batteries. For example, a titanium metal base (rod, plate, sheet, foil, expanded mesh, or other) coated with mixed metal oxides (MMO, typically a mixture of oxides of ruthenium, titanium, and iridium) or with nickel or nickel hydroxide film or particles may also serve as a suitable anode. These anodes can have other conductive bases such as but not limited to carbon and graphite, or other conductive material that can function as either anode (during charging) or cathode (during discharging) in an alkaline environment. Means of manufacturing said anodes includes but is not limited to steps that may comprise one or more of applying a paste, sintering, calcification, thermal oxidation, anodizing, alloying, plating, powder coating, mechanical compression, casting, vacuum deposition, chemical vapor deposition, or other. Anodes formed with these or other processes and with these or other materials are within the spirit and scope of this invention.
[0041] In general, a photoelectrochemical secondary cell comprises, just as an electrochemical cell does, at least one positive electrode, at least one negative electrode, and an electrolyte surrounding the positive and negative electrodes. In addition, the photoelectrochemical secondary cell further comprises at least one photoanode. The electrolyte 11 is an alkaline electrolyte which may comprise a potassium hydroxide solution (KOH) or a potassium carbonate solution (K.sub.2CO.sub.3), and may further comprise other electrolytes as well as additives and/or co-electrolytes for improved performance such as but not limited to low or high temperature performance, or more efficient gas release, or beneficial leak-containment properties such as viscosity or polymerization, or higher index of refraction.
[0042] The metal hydride negative electrode 6 comprises metal hydride material 7 affixed to an electrically conductive substrate 8, which is often a nickel foam ribbon but can also be carbon, graphite, or titanium. It is within the spirit and intent of this invention that any and all kinds of metal hydride materials and substrates may be used, including but not limited to those surveyed herein. Since the early work at Battelle in the 1960's shortly after invention of the Ni-MH battery, which employed negative electrodes based on sintered Ti2Ni+TiNi+x alloys, many improvements have been made and new materials found. Intermetallic compounds with preferred hydrogen storage properties for Ni-MH batteries are commercially available through sources such as Sigma-Aldrich. One is a metal alloy with elemental form AB.sub.2 is ZrV.sub.2 that forms the hydride ZrV.sub.2H.sub.5.5 with structure Fd3m. It exhibits high 3.01% hydrogen storage by weight (Wt % H.sub.2) with an equilibrium pressure at temperature Kelvin (P.sub.eq, T(K)) of only 10.sup.−8 bar @323° K. One of AB.sub.5 form is LaNi.sub.5, with hydride LaNi.sub.5H.sub.6. With P6/mm structure, it exhibits 1.37 Wt % H.sub.2 at only 2 bar and 298° K. And one of form AB is FeTi, forming hydride FeTiH.sub.2. With Pm3m structure, it exhibits 1.89 Wt % H.sub.2 at only 5 bar and 303° K. Additional examples of metal hydride materials are the Ti—V—Zr—Ni type active materials such as disclosed in U.S. Pat. No. 4,551,400 (“the '400 patent”) to Sapru, Hong, Fetcenko, and Venkatesan, the disclosure of which is incorporated by reference. These materials reversibly form hydrides in order to store hydrogen.
[0043] Further metal hydride materials are described in U.S. Pat. No. 4,728,586 (“the '586 patent”) to Venkatesan, Reichman, and Fetcenko, the disclosure of which is incorporated by reference. The '586 patent describes a specific sub-class of Ti—V—Ni—Zr alloys comprising Ti, V, Zr, Ni, and a fifth component, Cr. The '586 patent, mentions the possibility of additives and modifiers beyond the Ti, V, Zr, Ni, and Cr components of the alloys, and generally discusses specific additives and modifiers, the amounts and interactions of these modifiers, and the particular benefits that could be expected from them. Other examples of metal hydride materials are provided in U.S. Pat. No. 5,536,591, the disclosure of which is incorporated by reference herein.
[0044] In contrast to the Ovonic alloys just described, the older alloys were generally considered “ordered” materials that had different chemistry, microstructure, and electrochemical characteristics. The performance of the early ordered materials was poor, but in the early 1980's, as the degree of modification increased (that is as the number and amount of elemental modifiers increased), their performance began to improve significantly. This is due as much to the disorder contributed by the modifiers as it is to their electrical and chemical properties. This evolution of alloys from a specific class of “ordered” materials to the current multicomponent, multiphase “disordered” alloys is shown in the following patents: (i) U.S. Pat. No. 3,874,928; (ii) U.S. Pat. No. 4,214,043; (iii) U.S. Pat. No. 4,107,395; (iv) U.S. Pat. No. 4,107,405; (v) U.S. Pat. No. 4,112,199; (vi) U.S. Pat. No. 4,125,688 (vii) U.S. Pat. No. 4,214,043; (viii) U.S. Pat. No. 4,216,274; (ix) U.S. Pat. No. 4,487,817; (x) U.S. Pat. No. 4,605,603; (xii) U.S. Pat. No. 4,696,873; and (xiii) U.S. Pat. No. 4,699,856. (These references are discussed extensively in U.S. Pat. No. 5,096,667 and this discussion is specifically incorporated by reference).
EXAMPLE
[0045] A photoelectrochemical secondary cell comprising (1) a photoanode as taught in U.S. Pat. No. 8,673,399 comprising strained titanium dioxide on grade 1 titanium base, (2) a commercially available anode comprised of mixed metal oxide (MMO) coating on titanium base, (3) a gas separator comprising non-woven polyethylene felt, (4) a cathode, and (5) a case comprising solvent-welded ultraviolet-transmissive acrylic sheet. The cell outer dimensions are 19 cm wide×11 cm high×1.5 cm depth. The acrylic is 4 mm thick. The case further comprised vents to vent out excess gas while containing the electrolyte, with vents also removable to allow electrolyte fill. Both potassium hydroxide (KOH @ 26%) as well as potassium carbonate (saturated K.sub.2CO.sub.3) were tested as electrolytes individually. Two grade 2 titanium contacts and one 360 stainless steel contact protrude through the case and allow the photoanode, anode, and cathode respectively to be accessed electrically through the sealed case in order to measure voltage, current, and to apply a bias voltage. The light source was natural sunlight of about 700 watts per square meter (Concord, Mass. at astronomical noon in May) as measured with a Thor Labs radiometer. However, results similar to those in this example were also obtained with a solar simulator from Oriel. The temperature of the electrolyte was monitored and kept equal when comparing the charging rate of the photoanode versus the MMO anode.
[0046] This example is simply one illustration of the advantages of this invention, and in no way is meant to limit the scope of this invention or to exclude the use of other photoanodes, anodes, cathodes, electrolytes, separators, or cases. For example, a non-woven polyolefin or non-woven polypropylene felt can also be used as gas separator(s), the photoanode can be any of the photoanodes discussed in this specification as well as any other photoanodes including but not limited to dyed titania, doped titania, tungsten, cadmium sulfide, any of the iron oxides, titania alloyed or compounded with cadmium sulfide or tungsten or any of the iron oxides, silicon with nickel coating, and photoanodes comprising in part graphene or carbon nanotubes, the conventional anode can be nickel hydroxide as in commercial Ni-MH batteries or nickel plated onto titanium as film or particles as described earlier in this specification, the cathode can comprise the standard cathode commercially available in Ni-MH batteries or any of the metal hydrides whether discussed in this specification or not, and the case can be a metal case and the transparent window can be borosilicate 3.3 glass. Similarly, the size can be larger or smaller or thinner or thicker.
[0047] The rate of charging of this cell, i.e. hydrogen production at cathode, is indicated by electrical current flow between the photoanode and cathode or the anode and cathode respectively. (A current of 1 ampere indicates hydrogen production at a rate of 6.9 SCCM or standard cubic centimeters per minute.) Current was measured with a Fluke ammeter connected between the photoanode and the cathode, and then the MMO anode and the cathode, respectively, with a direct current (DC) bias voltage supply also connected and varied between zero VDC and 3 VDC. First the charging current was obtained with the photoanode in sunlight or artificial light as a function of applied voltage bias to produce a current-voltage (IV) curve. Then the same IV curve data were taken for the MMO anode, with care taken that the electrolyte temperature and light intensity for both measurements was the same. Further, the area of the MMO anode was optimized to produce the highest charging current as a function of applied voltage.
[0048] As taught in U.S. Pat. No. 8,673,399, the strained titania photoanode produced hydrogen at even zero volts of bias in sunlight and so is able to charge with no electricity. Applying a bias voltage increases the charge rate by at least 3× with maximum charge rate (as indicated by the electrical current measured by Fluke ammeter) occurring at about 0.9 VDC. The MMO anode, on the other hand, required 2.0 VDC to produce the same charging rate (electrical current) as the photoanode produced at only 0.9 VDC. However, the MMO anode was also able to produce even higher charging rates by increasing the bias voltage to more than 2.0 VDC. While this is a good option to have in a battery, the charging efficiency continues to decrease as the required voltage is increased.
[0049] Earlier in the specification the electrolyzer, or Faraday, efficiency was given as (1.48 V)/(electrolyzer voltage) where 1.48 VDC is the theoretical electrical potential required to produce hydrogen from water. On an electrical energy basis only, the measured photoanode electrical potential of 0.9 VDC indicates an efficiency of 164% compared to 75% for the MMO anode at measured 2.0 VDC. The round trip efficiency for Ni-MH batteries is typically 60%, with charging efficiency of about 66% and discharge efficiency of 90%. Therefore, because the photoelectrochemical secondary cell in this example has a charging efficiency of 164% on an electrical energy basis, a roundtrip efficiency of 148% follows (with the extra energy supplied of course by light and its interaction with the photocatalytic anode; no violation of thermodynamic laws are claimed). Because Ni-MH batteries are often coupled with PV panels (15% solar to electricity conversion efficiency) in the field, revisiting the discussion in the specification concerning solar-to-stored-and-discharged electrical efficiency we obtain 15%×148%=22%, compared to less than 4% obtained with PV, electrolyzer, compressor and fuel cell. Trickle charging mode (zero bias voltage) results in even higher efficiency. The trade-off clearly is charging rate, but even if higher charging rates are obtained by using the anodes (as MMO anodes above) in supplemental charging mode, round trip efficiency of close to 100% can be obtained for solar-to-stored-and-discharged electrical efficiency of 15%, which is to say lossless storage on an electrical energy basis (i.e., not including the light energy received by the photoanode).
[0050] The nickel plated titanium anode produced hydrogen at a slightly higher rate than the MMO anode at the same bias voltage. Similarly, the KOH electrolyte yielded slightly higher hydrogen production rates compared to the potassium carbonate, but in some cases the latter is less-caustic and so the slightly lower charging rate is tolerable.
[0051] This example demonstrates that the photoelectrochemical secondary cell can, with at least one photoanode technology, recharge in light even without external electrical charge, and further that even at maximum charge rate obtained with external electrical charge, the electrical power required is less than half that of the MMO anode. In practice, the cell will “trickle” charge whenever there is light available to it, so that the battery comprised of the cells will always be ready for discharge. When deeper or faster charge is required, concentrators can be used for additional light for photoanode charging alone, or external electricity of up to 0.9 VDC can be applied to the photoanode. And still faster and deeper charging can occur with an external electrical supply of 2 VDC or more applied during the day in combination with the photoanode, or separately at night as is now done to store night-time wind energy or excess grid electricity.
[0052] Many photoanodes are able to operate at light concentrations of 10 suns and more. Some photoanodes' hydrogen production, and therefore charging, is linear with concentration up to 10 suns, after which hydrogen production increases more slowly, but even so the use of an optical concentrator may be beneficial to the economics or performance of the battery. The scope of the present invention therefore includes combining the photoelectrochemical secondary cell and battery claimed herein with an optical concentrator such that sunlight or other light source is collected, concentrated, and used to illuminate the photoanodes in said invention.