ROBUST IMPACTOR
20220117756 · 2022-04-21
Inventors
Cpc classification
International classification
Abstract
A method and apparatus for urging a prosthetic femoral component into a desired position at a target location and apparatus for implanting a prosthetic stem into a terminal end region of bone are disclosed. The apparatus for urging a prosthetic femoral component into a desired target location comprises a rigid arm member (310) having a first end region that includes a locating member (370), a wedge element (342) that can be driven with an associated shaft member (340) along a drive axis, and a rotatable handle element (346) that is rotatable to turn a threaded region of the shaft member in a mating threaded region (348) carried by the rigid arm member. The rotatable handle element is rotatable to selectively drive the wedge member in a first drive direction or an opposite drive direction along the drive axis.
Claims
1. An apparatus for urging a prosthetic femoral component into a desired position at a target location, comprising: a rigid arm member having a first end region that includes a locating member; a wedge element that can be driven, with an associated shaft member, along a drive axis; and a rotatable handle element that is rotatable to turn a threaded region of the shaft member in a mating threaded region carried by the rigid arm member; whereby the rotatable handle element is rotatable to thereby selectively drive the wedge member in a first drive direction or an opposite drive direction along the drive axis.
2. The apparatus as claimed in claim 1, wherein the drive axis is associated with a longitudinal axis that is parallel and adjacent to a first arm axis associated with a first end region of the rigid arm member.
3. The apparatus as claimed in claim 1, wherein selective rotation of the rotatable handle element urges the wedge element towards an end of the first end region to thereby locate a narrowed portion of the wedge element between the first end region of the arm member and a neck region of the femoral component.
4. The apparatus as claimed in claim 3 wherein, the narrowed portion of the wedge element is provided by two angled walls which provide an angled opening of the wedge element.
5. The apparatus as claimed in claim 3, wherein the narrowed portion of the wedge element can receive a variety of stems.
6. The apparatus as claimed in claim 1, wherein the rigid arm member is bent at a bent region intermediate the first end region and a remaining end region.
7. The apparatus as claimed in claim 6, wherein the first end region has a respective first arm axis that is offset from a corresponding further arm axis of the remaining end region by about around 15° to 40°.
8. The apparatus as claimed in claim 7, wherein the first arm axis and the further arm axis are oriented at an angle of around 135° or 145°.
9. The apparatus as claimed in claim 1, wherein the mating threaded region comprises a threaded through bore in a protuberance of the arm member in the first end region.
10. The apparatus as claimed in claim 1, wherein the wedge element comprises a first sliding surface that faces a respective sliding surface provided by an outer surface of the first end region, and an abutment surface.
11. The apparatus as claimed in claim 10, wherein the abutment surface comprises a recessed channel region provided in an outer surface of the wedge element.
12. The apparatus as claimed in claim 11, wherein the recessed channel comprises a widened and a narrowed region, and the sliding surface of the wedge element comprises a protruding element, of a width that is narrower than the widened region and is wider than the narrowed region.
13. The apparatus as claimed in claim 11, wherein a primary axis associated with the first sliding surface is angled with respect to a primary axis associated with the channel region by about around 10° to 40°.
14. The apparatus as claimed in claim 1, wherein a remaining end region comprises at least one elongate through hole.
15. The apparatus as claimed in claim 1, wherein a remaining end region comprises at least one predominantly circular through hole for receiving an elongate bolt.
16. The apparatus as claimed in claim 1, wherein a remaining end region comprises an end that includes a flared-out impact receiving head.
17. The apparatus as claimed in claim 16, wherein the flared-out impact receiving head is oriented at an angle of between 5° and 20° with respect to a vertical axis.
18. The apparatus as claimed in claim 1, wherein a remaining end region comprises a plurality of discrete rigid spaced apart elongate members that extend in a substantially parallel relationship.
19. The apparatus as claimed in claim 18, wherein a radially outermost surface of each elongate member includes wrinkles or corrugations.
20. The apparatus as claimed in claim 1, wherein the locating member is removable and/or replaceable.
21. A method of urging a prosthetic femoral component into a desired position at a target location, comprising the steps of: locating a rigid arm member with respect to a femoral component via a locating member at a first end region of the arm member; turning a handle at a first end of a shaft member supported by the arm member thereby driving the shaft member and a wedge element carried at a remaining end of the shaft member, along a respective drive axis; wherein: as the shaft member is driven in a first drive direction, driving a narrowed portion of the wedge element between a region of the rigid arm member and a femoral neck portion of the femoral component thereby securing the arm member with respect to the femoral component; and subsequently urging the prosthetic femoral head component into a desired position with respect to a femur.
22. The method of claim 21, further comprising locating a shaft of a prosthetic femoral component in a channel in a femur.
23. The method of claim 21, further comprising urging the prosthetic femoral component by hand or via a surgical mallet member by hitting a remaining end of the rigid arm member.
24. The method of claim 21, further comprising subsequent to the prosthetic femoral component being duly located at a desired position, turning the handle member to drive the wedge member and shaft member away from the femoral neck; and urging the arm member away from the femoral component.
25. The method of claim 21, further comprising hitting the remaining end by impacting a flared-out end of the arm member with a surgical mallet.
26. The method of claim 21, further comprising locating the rigid arm member at a presentation position via manipulation of a plurality of elongate handle members at an end of the rigid arm member distal to the locating member.
27. Apparatus for implanting a prosthetic stem into a terminal end region of bone comprising: an elongate body region; a stem securement region connected to the elongate body region comprising a slidable wedge element, for imparting a first securing force on the stem, and a screw element for selecting the position of said wedge element wholly or partly along the elongate body region; and a stem coupling region comprising a protrusion element for coupling with the stem, wherein the protrusion element imparts a further securing force in response to the first securing force, thereby securing the stem to the apparatus.
Description
[0054] Embodiments of the present invention will now be described hereinafter, by way of example only, with reference to the accompanying drawings in which:
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[0063] In the drawings like reference numerals refer to like parts.
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[0067] A terminal end of the impactor 250, can optionally comprise a plate element 326. Aptly this is comprised of a metallic material. Aptly this is comprised of an alloy material. Aptly this is comprised of any rigid polymer material. Aptly this is comprised of any other suitable material. This can optionally be a terminal end of the handle region 305. The plate element is a flared-out region. The plate element 326 can allow a user to use further medical apparatus, such as a medial mallet, to aid in urging a hip stem into a femur during a hip replacement procedure. Aptly the plate element 326 is oriented such that the elongate axis of the plate element 326 is perpendicular to the elongate axis of the handle region 305. Aptly the plate element 326 is oriented such that the direction of a first impact force, as applied to the plate element 326 in a direction perpendicular to the elongate axis of the plate element 326, results in a further force at the stem coupling region 320, said further force having a vector component analogous to the major elongate axis of the impactor 250 that is equivalent to the respective component of the first force and a vector component that is perpendicular to the major elongate axis of the impactor 250 that is opposed to the respective component of the first force.
[0068] The shape of the arm that includes the elongate body region 310 is generally characterised as being rod-like. Aptly this is comprised of a metallic material. Aptly this is comprised of an alloy material. Aptly this is comprised of any other suitable material. The elongate body region is bent and thus comprises a first curvature 330 near the centre of its length 330 such that a first significantly linear portion 332 of the elongate body region 310 is described by a first plane and is connected to the handle region 305, said first plane also describing the elongate axis of the handle region 305. A further significantly linear portion 334 of the elongate body region 310 is oriented such that it is bent away from the first plane at the first curvature 330. Aptly the arm is bent by between 10° and 80°. Aptly the radius of curvature of the first curvature 330 is 135°. Aptly any other suitable angle can be used. Aptly the impactor 250 does not contain a first bend and is straight.
[0069] The arm/elongate body region 310 also comprises a further bend/curvature 336 opposing the first curvature 330 such that an end region 338 of the elongate body region, connected to the stem coupling region 320, is described by a further plane parallel with, but spaced apart from, the first plane wherein further bend/curvature 336 is connected between the end region 338 and the further substantially linear portion 334. Aptly the further bend/curvature 336 is between 10° and 80°. Aptly the radius of curvature of the further curvature 336 is 135°. Aptly any other suitable angle can be used. Aptly the impactor 250 does not contain a further curvature 336. Aptly the impactor 250 does not contain a first curvature 330 and a further curvature 336 and the elongate body region 310 is straight.
[0070] The stem securement region 315 comprises a screw element 340 that is shaft like and a wedge element 342. Aptly the screw element comprises metallic material. Aptly the screw element comprises alloy material. Aptly the screw element comprises any other suitable material. Aptly the wedge element comprises polyether ether ketone. Aptly the wedge element comprises polymeric material. Aptly the wedge element comprises any other suitable material. The shaft/screw element 340 comprises a thread 344 and a handle element 346 at a terminal end of the screw element 340. The screw element 340 is connected to the elongate body region via a threaded flange element 348, the threaded flange element 348 has an internal bore with a threaded internal wall of thread pitch, thread depth and thread angle analogous to the thread 344 on the screw element 340, said threaded flange element protruding from the elongate body region 310 on the convex side of the further substantially linear portion 334 and in close proximity to the first curvature 330. Optionally the threaded flange element 348 can be included at any other suitable location on the elongate body region 310. Optionally the threaded flange element 348 is manufactured as part of the elongate body region 310. Optionally the threaded flange element 348 is connected to the elongate body region 310 via appropriate securement.
[0071] The screw element 340 is coupled to the elongate body element 310 via the threaded flange element 348 at the thread 344. A terminal end of the screw element is connected to the wedge element 342 such that turning the screw element 340 at the handle element 346 lengthens or shortens the separation between the wedge element 342 and the threaded flange element 348. A sliding element 350 on the underside of the wedge element 342 sits inside a sliding recess 352 in the convex side of the further substantially linear portion 334 thereby securing the wedge element 342 to the elongate body region 310 whilst also permitting a slidable ability of the wedge element 342 in response to the turning of the screw element 340 via the handle element 346. Aptly the sliding recess 352 can be at any other suitable position on the elongate body region 310. Turning the handle thus moves the shaft and the wedge member carried with the shaft selectively backwards or forwards along a longitudinal axis.
[0072] The wedge element 342 contains a slotted region 360 in an outermost surface facing the stem coupling region 320. This forms an abutment surface onto which the stem neck can intrude. The wedge element 342 thus imparts a first securing force on the stem neck which can be increased by turning the screw element 340 such that the separation between the wedge element 342 and the threaded flange element 348 is increased. The walls on either side of the slotted region 360 prevent the rotation or misalignment of the stem both when securing the stem to the impactor 250 and during implantation of the stem into a femur thereby improving the precision of the hip replacement procedure.
[0073] The stem coupling region 320 comprises a protrusion element 370 which intrudes into a recess in a stem. The protruding peg thus behaves as a locating member. Aptly the recess is included in the stem by design. Aptly the recess in the stem is created or modified by the user to be compatible with the protrusion element 370. Aptly the protrusion element is removable and can be replaced with further protrusion elements to suit a variety of stems. The protrusion element 370 imparts a further securing force on the inner wall of the stem recess in response to, and substantially, partly or wholly opposing, the first securement force. Therefore, as the first securing force is increased by turning the screw element 340, the further securing force also increases. The combination of these forces thereby secures the stem to the impactor 300.
[0074] The combination of the stem securement region 315 and the stem coupling region 320 then provides a more robust method of stem securement to the impactor 250 than is currently available via conventional techniques. This allows for a more precise and more robust method of stem insertion into a femur. This securement allows for the use of medical mallets to urge the stem into the femur via the impactor 250 whereby the energy provided by the mallet is not sufficient to overcome the first and further securement forces. The present invention also provides a more controlled method of impactor removal from the stem post implantation as opposed to conventional methods. In certain embodiments of the present invention a user can simply turn the screw element 340 such to reduce the first and further securing forces thereby releasing the implanted stem with minimal risk of disturbing or dislodging it or the prosthetic femoral component.
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[0076] The handle region 305 comprises grip elements 324 comprising a corrugated outer gripping surface. Aptly the distance between a first innermost point of the gripping surface 430 and a further innermost point of the gripping surface 432 is between 10 mm and 30 mm. Aptly the distance between a first innermost point of the gripping surface 430 and a further innermost point of the gripping surface 432 is 20 mm. Aptly any other suitable distance between a first innermost point of the gripping surface 430 and a further innermost point of the gripping surface 432 can be utilised. Aptly the distance between the first innermost point of the gripping surface 430 and an opposed innermost surface of the gripping surface 434 is between 10 mm and 40 mm. Aptly the distance between the first innermost point of the gripping surface 430 and an opposed innermost surface of the gripping surface 434 is 27 mm. Aptly any other suitable distance between the first innermost point of the gripping surface 430 and an opposed innermost surface of the gripping surface 434 can be used. Aptly The tapering region 322 is located between grip elements 324. Aptly the tapering angle 450, located between tapering elements 452, is between 40° and 80°. Aptly the tapering angle 450 is 60°. Aptly any other suitable tapering angle 450 can be used. Aptly the tapering elements 452 comprise a thickness between 5 mm and 15 mm. Aptly the tapering elements 452 comprise a thickness of 9 mm. Aptly the tapering elements 452 comprise any other suitable thickness. Aptly there is a handle recess 460 between gripping elements. Aptly the width of the handle recess 460, whereby the width is the axis perpendicular to the elongate axis of the handle region 305, is between 10 mm and 30 mm. Aptly the width of the handle recess 460 is 18 mm. Aptly the width of the handle recess is of any other suitable length. Aptly the handle region 305 comprises a length between 50 mm and 200 mm. Aptly the handle region comprises a length of 110 mm. Aptly the handle region is any other suitable length.
[0077] Aptly the elongate body region 310 is of length between 200 mm and 400 mm. Aptly the elongate body region 310 has a of length of 305 mm. Aptly the elongate body region has any other suitable length. Aptly the elongate body region comprises a further linear portion 334 of length between 50 mm and 200 mm. Aptly the elongate body region comprises a further linear portion 334 of length 120.8 mm. Aptly the elongate body region comprises a further linear portion 334 of any other suitable length.
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[0079] With similarity to the impactor illustrated in
[0080] With similarity to the impactor illustrated in
[0081] The terminal handle region 502 additionally includes two circular through-holes 518a, 518b. One circular through-hole is located proximate to the plate element 518b and one circular through-hole is located proximate to/within the tapering region 518a. Aptly a circular through-hole is provided at any other suitable position within the impactor. Aptly only a single circular through-hole is utilised. Aptly any number of through-holes can be utilised. Aptly these through-holes can be of any suitable shape and size. Elongate bolts (not shown in
[0082] The elongate body region 504 or arm region is generally rod-like. Aptly the elongate body region 504 is comprised of a metallic material. Aptly the elongate body region 504 is comprised of an alloy material. Aptly the elongate body region 504 is comprised of a polymeric material. Aptly the elongate body region 504 is comprised of any other suitable material. As is illustrated in
[0083] The elongate body region 504 extends from the terminal handle region 502 to the stem coupling region 506 and comprises a further curvature such 528 that an extending terminal end 530 that is an end region of the elongate body region 504 most proximate to the stem coupling region 508 (distal the terminal handle region 502), the extending terminal end 530 also being connected to the further substantially linear portion 522, is oriented to be parallel with, but in a different plane to, the first substantially linear portion 520. The further curvature 528 thus opposes the first curvature 524. Aptly the further curvature 528 is better characterised as a sharp bend. Aptly the further curvature is between 10° and 80°.
[0084] The stem coupling region 508 comprises a protrusion element/pin 532 that is a locating member which protrudes out from the extending terminal end 530 of the elongate body region along the same axis as this extending terminal end 530 of the elongate body region 504. The protrusion element 532 is thus oriented along an axis that is parallel to the major axis defined by the terminal handle region 502 and the first substantially linear portion 520 of the elongate body region 504. Aptly the protrusion element 532 comprises a metallic material. Aptly the protrusion element 532 comprises an alloy material. Aptly the protrusion element 532 comprises a polymeric material. Aptly the protrusion element 532 comprises any other suitable material. Aptly the protrusion element 532, and therefore the stem coupling region 508, is removable from the impactor. Aptly the protrusion element 532 comprises a threaded region (not shown in
[0085] With similarity to the impactors illustrated in
[0086] The screw element 538 is connectable to the elongate body portion/region 504 via a flange element 542 located on a surface of the further substantially linear portion 522 of the elongate body region 504, proximate to the first curvature 524 and on the side of the elongate body region 504 that includes the convex side of the first curvature 524. The flange element 542 comprises a threaded bore which is mateable with a threaded portion 544 of the screw element 536. Aptly the screw element 536 is removable from the flange element 542. Aptly the flange element 542 and/or the screw element 536 is provided with a catch which prevents removal of the screw element 536 from the flange element 542 (and thus from the impactor device 500). Aptly the thread pitch, depth and angle of the threaded bore in the flange element 542 and the threaded potion 544 of the screw element 536 are substantially the same. Turning the screw element 536 in a particular direction thus drives the screw element 536 towards an end of the further substantially linear portion 522 of the elongate body region 504.
[0087] The stem securement region 506 also includes a wedge element 536 that is slidably coupled to the further substantially linear portion 522 of the elongate body region 504 and is also connected to the screw element 536. Thus, by rotating the screw element 536, the wedge element 534 can be driven up or down the further substantially linear portion 522 of the elongate body region 504 along a longitudinal drive axis that is defined by the further substantially linear portion 522. The wedge element 534 is coupled to the further substantially linear portion 522 via a sliding recess 546 in the further substantially linear portion 522, the recess 546 being located on the same face of the substantially linear portion 522 onto which the flange element 542 is located. A protruding portion of the wedge element that is a sliding element extends into the recess. Sliding of the wedge element 534 is permitted by motion of the protruding portion/sliding element of the wedge element 534 in the recess 546 of the further substantially linear portion 522 of the elongate body region 504 along a longitudinal drive axis that is defined by the major axis of the further substantially linear portion 522 of the elongate body region 504. The recess 546 comprises a widened region 548 most proximate to the first curvature 534 and a narrowed region 550 most proximate to the further curvature 528. Aptly the narrowed region 550 of the recess 546 is formed from at least one overhanging lip 552 at the opening of the recess 546. The protruding portion/sliding element of the wedge element 534 has a T-shaped cross section that is narrower in width that the widened region 548 of the of the recess 546 but is wider in width than the narrowed region 550 of the recess 546. Thus, the wedge element 534 may be placed into, and removed from, the recess 546 at the widened region 548 of the recess. When the wedge element 534 is driven (by the screw element 536) to be located in the narrowed region 550 of the recess 546 (and towards the stem for secure coupling) however, the wedge element 534 is captured in the recess 546 due to the abutment of the flared out wings of the T-shaped protruding portion of the wedge element 534 against the overhanging lips 552 of the recess 546. The wedge element 534 is thus prevented from tilting away from the elongate body portion 504 in use which helps limit misalignment of a stem during a surgical procedure.
[0088] The wedge element 534 contains a slotted region 554 in an outermost surface facing the stem coupling region 508. This forms at least one abutment surface onto which a stem neck can intrude. Aptly the abutment surface or surfaces is/are provided by walls 556a, 556b of the slotted region 554. The walls on either side of the slotted region 554 prevent the rotation or misalignment of the stem both when securing the stem to the impactor 500 and during implantation of the stem into a femur thereby improving the precision of the hip replacement procedure. The walls 556a, 556b of the slotted region 554 are substantially slanted/angled and thereby provide an angled opening of the slotted region 554. The opening of the slotted region defines an opening angle which is suitable for engagement for a particular stem or a variety of stems. Aptly this angle is between 45° and 90°. Aptly this opening angle is around 80°.
[0089] The angled opening of the slotted region 554 allows the wedge element 534 to receive multiple types of stem. The wedge element 534 therefore does not have to be manufactured to be specific to a particular stem type. This is due to the narrowing of the slotted region 554 provided by the angled walls 556a, 556b and also due to the angle at which the slotted region 554 is oriented with respect to the drive axis/the axis of the further substantially linear portion 522. Instead of fitting/gripping a particular stem, the wedge element 534 bites opposing circumferential edges of a stem neck region. Aptly the biting region engages with substantially wider terminal circumferential edges of a stem neck region. Stems with differing centrum-collum-diaphyseal (CCD) angles can thus be secured in the slotted region 554 of the wedge element 534. Compatible POLARSTEM products include Valgus (CCD angle=145°), Standard (CCD angle=135°) and Lateral (CCD angle=126°) femur stems. It will be understood that stems with a lower CCD angle will be secured at a substantially upper position in the slotted region as opposed to stems with a higher CCD angle which will be secured at a substantially lower position in the slotted region 534.
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[0092] It can be seen in
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[0095] Throughout the description and claims of this specification, the words “comprise” and “contain” and variations of them mean “including but not limited to” and they are not intended to (and do not) exclude other moieties, additives, components, integers or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
[0096] Features, integers, characteristics or groups described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of the features and/or steps are mutually exclusive. The invention is not restricted to any details of any foregoing embodiments. The invention extends to any novel one, or novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
[0097] The reader's attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference.