Filter system having a primary and a secondary filter element and primary filter element for such a filter system

Abstract

A filter system (100) having a housing (110), a fluid inlet (102) formed in a housing wall (112), a fluid outlet (108) formed in a housing wall (120), a primary filter element (50) and a secondary filter element (10). The secondary filter element (10) arranged on a stand pipe (150) rigidly connected to one of the housing walls (120). The primary filter element (50) comprises a first end cap (52) at its top region (53) and a second end cap (54) at its bottom region (55). The housing wall (120) accommodates the stand pipe (150) and the bottom region (55) of the primary filter element (50), which are configured with mutual self-positioning elements (92, 62) to accommodate the primary filter element (50) on the housing wall (120) in a defined rotational position with respect to one or more struts (170) of the stand pipe (150).

Claims

1. A filter system (100) comprising a housing (110), a fluid inlet (102) formed in a housing wall (112), a fluid outlet (108) formed in a housing wall (120), a primary filter element (50) and a secondary filter element (10), both being accommodated in the housing (110), wherein the primary filter element (50) is arranged upstream the secondary filter element (10), the secondary filter element (10) being arranged on a stand pipe (150) having a longitudinal axis (L), the stand pipe (150) being rigidly connected to one of the housing walls (120), the inside of the stand pipe (150) being in fluid connection with the fluid outlet (108), wherein the primary filter element (50) comprises a first end cap (52) at its top region (53) and a second end cap (54) at its bottom region (55), and wherein the primary filter element (50) and the one of the housing walls (120) accommodating the stand pipe (150) and the bottom region (55) of the primary filter element (50) are configured with mutual self-positioning elements (92, 62) to arrange the primary filter element (50) on the one of the housing walls (120) accommodating the stand pipe (150) in a defined rotational position with respect to one or more struts (170) of the stand pipe (150).

2. The filter system according to claim 1, wherein the mutual self-positioning elements (92, 62) comprise a radially extending protrusion (64) and a guiding surface (94), the radially extending protrusion (64) being configured to glide along the guiding surface (94) on a relative rotational movement of the primary filter element (50) and the one of the housing walls (120) about a common rotational axis.

3. The filter system according to claim 2, wherein the radially extending protrusion (64) is arranged on the outside of an open end cap (55) of the primary filter element (50) and the guiding surface (94) is provided on the inside of the one of the housing walls (120), surrounding the stand pipe (150).

4. The filter system according to claim 1, wherein the secondary filter element (10) comprises a filter medium (16) forming a body (36) having at least one longitudinal seam (18) along the longitudinal axis (L).

5. The filter system according to any one of the claim 2, wherein the guiding surface (94) includes a notch (96) for accommodating the radially extending protrusion (64) in its final position.

6. The filter system according to claim 2, wherein the guiding surface (94) is formed as a ramp which has a maximum region with a maximum height in relation to the longitudinal axis (L) and a minimum region with a minimum height in relation to the longitudinal axis (L) configured such that the radially extending protrusion (64) can glide on the guiding surface (94) from the maximum region to the minimum region when the primary filter element (50) is rotated about the longitudinal axis (L) relative to the bottom housing wall (120) are.

7. The filter system according to claim 6, wherein a notch (96) is arranged in the minimum region in which the radially extending protrusion (64) of the primary filter element (50) can snap, glide or fall into place.

8. The filter system according to claim 1, wherein a ring (60) is embedded in the second end cap (54), wherein the ring (60) comprises one of the self-positioning elements (92, 62).

9. The filter system according to claim 1, wherein the secondary filter element (10) and the stand pipe (150) are configured with mutual self-positioning elements (30, 180) to arrange the secondary filter element (10) on the stand pipe (150) in a defined rotational position with respect to one or more struts (170) of the stand pipe (150).

10. The filter system according to claim 9, wherein the mutual self-positioning elements (30, 180) of the secondary filter element (10) and the stand pipe (150) comprise a guiding surface (182) and a projection element (32), wherein the guiding surface (182) is intended to guide the projection element (32) from an initial position to a final position where the secondary filter element (10) is in its defined rotational position with respect to the one or more struts (170) of the stand pipe (150), and/or wherein the mutual self-positioning elements (30, 180) comprise a contour arranged at an exterior surface of one of the stand pipe (150) and the secondary filter element (10) and a counter contour at an interior surface of the other one of the stand pipe (150) and the secondary filter element (10).

11. A primary filter element (50) of a filter system (100), comprising a filter medium (56), along a longitudinal axis (L) and a first end cap (52) at its top region (53), and a second end cap (54) at its bottom region (55), having a feedthrough for a stand pipe (150), wherein the second end cap (54) is provided with a self-positioning element (62) to arrange the primary filter element (50) on one of the housing walls (120) of the filter system (100) in a defined rotational position with respect to one or more struts (170) of the stand pipe (150) arranged on the one of the housing walls (120) of the filter system (100).

12. The primary filter element according claim 11, wherein a ring (60) is embedded in the second end cap (54), wherein the ring (60) comprises one of the self-positioning elements (92, 62).

13. The primary filter element according to claim 12, wherein the self-positioning element (62) extends to the exterior of the primary filter medium (56).

14. The primary filter element according to claim 11, wherein the first end cap (52) is provided with a protrusion element (58) extending in axial direction (L).

15. The primary filter element according to claim 14, wherein the protrusion element (58) is arranged eccentrically on the first end cap (52) with respect to a centre axis of the first end cap (52).

16. A housing wall (120) of a filter system (100), the filter system (100) comprising a housing (110) providing a fluid inlet (102) and a fluid outlet (108) formed in the housing wall (120), and accommodating a primary filter element (50) and a secondary filter element (10), wherein a stand pipe (150) for a secondary filter element (10) is rigidly connected to the housing wall (120), the inside of the stand pipe (150) being in fluid connection with the fluid outlet (108), and wherein a self-positioning element (92) is arranged around the stand pipe (150) intended to cooperate with a corresponding self-positioning element (62) arranged at the primary filter element (50).

17. The housing wall according to claim 16, wherein the self-positioning element (92) is arranged to accommodate the primary filter element (50) in a defined rotational position with respect to one or more struts (170) of the stand pipe (150).

18. The housing wall according to claim 16, wherein the self-positioning element (92) is configured as a guiding surface (94) surrounding the stand pipe (150).

19. The housing wall according to claim 16, wherein the guiding surface (94) has a maximum height region and a minimum height region arranged diametrically vis-à-vis the maximum height region.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Further advantages result from the following drawing description. Embodiments of the invention are shown in the drawings. The drawings, the description, and the claims contain numerous features in combination. The person skilled in the art will expediently also consider the features individually and combine them into sensible further combinations. For example,

[0036] FIG. 1 shows a longitudinal cut view of a filter system according to an embodiment of the invention;

[0037] FIG. 2 shows the filter system of FIG. 1 in an exploded view;

[0038] FIG. 3 shows a first embodiment of a secondary filter element with an end cap having a recess at its exterior side;

[0039] FIG. 4 shows a bottom wall of a housing of a filter system with a stand pipe attached to the bottom wall;

[0040] FIG. 5 shows a side view of the housing wall with a rigidly attached stand pipe according to an embodiment of the invention;

[0041] FIG. 6 shows a cut view of the housing wall according to FIG. 5 rotated by 90° about a longitudinal axis;

[0042] FIG. 7 shows a primary filter element according to an embodiment of the invention comprising a radially extending protrusion at the outer circumference of an end cap;

[0043] FIG. 8 shows a ring for accommodating the filter medium of the primary filter element comprising a radially extending protrusion at the outer circumference of an end cap;

[0044] FIG. 9 shows a primary filter element mounted to a housing wall accommodating a stand pipe for a secondary filter element;

[0045] FIG. 10 shows the primary filter element according to FIG. 9 rotated by 90° about a longitudinal axis;

[0046] FIG. 11 shows a cut view of the primary filter element according to FIG. 9 rotated by 180° about a longitudinal axis in a state where the filter element is mounted to the housing wall accommodating the stand pipe;

[0047] FIG. 12 shows a cut view of the primary filter element according to FIG. 11 where the filter element is arranged at the housing wall in a rotationally defined position with respect to struts of the stand pipe;

[0048] FIG. 13 shows a detailed view of the secondary filter element according to FIG. 3 and the stand pipe according to FIG. 4 making an initial contact during assembly.

DETAILED DESCRIPTION

[0049] The figures show merely examples and are not intended to be limiting. Similar or equal elements are referred to with same reference numerals in the Figures.

[0050] FIG. 1 shows a longitudinal cut view of a filter system 100 according to an embodiment of the invention. FIG. 2 shows the filter system 100 of FIG. 1 in an exploded view.

[0051] The filter system 100 comprises a housing 110, a fluid inlet 102 formed in a housing wall 112, a fluid outlet 108 formed in a bottom housing wall 120. In this embodiment, the housing 110 may consist of three segments, the bottom housing wall 120, the intermediate ring-shaped housing wall 112 with the fluid inlet 102 and a cover part 114. The segments are connected to each other by, e.g., clamps, screws or the like. A hollow cylindrical primary filter element 50 is accommodated in the housing 110. For removing the primary filter element 50 for maintenance or exchange the housing walls 112, 114 can be removed from the bottom housing wall 120 together in one piece or only the cover part 114 is removed.

[0052] The body of the primary filter element 50 is made of a filter medium 56 which may be pleated, for instance. The primary filter element 50 is covered at both ends by ring shaped first and second end caps 52, 54, which are made, for example, from polyurethane which is well known in the prior art. Sealing structures and supporting ribs are arranged at the exterior sides of the first end cap 42 and the second end cap 54. The primary filter element 50 is clamped between the bottom housing wall 120 and the cover housing wall 114 in a sealing tight manner so that a fluid has to pass through the primary filter element 50 in a radial direction, which is indicated by bold arrows in FIG. 1. The second end cap 54 of the primary filter element 50 is configured to have a feedthrough for the stand pipe 150 and is accommodated in the bottom housing wall 120 which is provided with a groove 126. For radial fixation of the primary filter element 50, a ring shaped projection 128 is arranged in the groove 126.

[0053] In its front face 130, the cover part 114 is provided with a recess 138 which extends into the interior of the housing 110.

[0054] Inside the primary filter element 50, a secondary filter element 10 is arranged. The primary and secondary filter elements 50, 10 are arranged concentrically about an axis extending in a longitudinal direction L, referred to as longitudinal axis L. The secondary filter element 10 is arranged downstream the primary filter element 50 so that fluid has to pass through the secondary filter element 10 on its way to the fluid outlet 108. The secondary filter element 10 is arranged on a stand pipe 150 which is rigidly connected to the bottom housing wall 120. The lower part of the stand pipe 150 merges with the fluid outlet 108 of the bottom housing wall 120. The secondary filter element 10 comprises a filter medium 16 forming a body 36 with at least one weld seam 18 along the longitudinal direction L.

[0055] Optionally, the secondary filter element 10 comprises a closed end cap 20 at its top region 12, wherein the secondary filter element 10 and the stand pipe 150 are mutually connected at their top regions 12, 152 by connection elements. The open ended side of the secondary filter element 10 is accommodated in a circular groove 122 in the bottom wall 120.

[0056] The first end cap 52 at the top region of the primary filter element 50 is provided with a protrusion element 58 extending in axial direction towards the top region 12 of the secondary filter element 10.

[0057] The bottom region 55 of the primary filter element 50 and the housing wall 120 accommodating the stand pipe 150 are configured with mutual self-positioning elements 62, 92 to arrange the primary filter element 50 on the housing wall 120 in a defined rotational position with respect to one or more struts 170 of the stand pipe 150. The struts 170 are arranged about the longitudinal axis L and are pointing to the interior of the stand pipe 150.

[0058] In particular, a radially extending protrusion 64 is arranged at the bottom part 55 of the primary filter element 50 as self-positioning element 62. A guiding surface 94 is arranged around the stand pipe 150 as self-positioning element 92. The guiding surface 94 is formed as a ramp which has a maximum region with a maximum height in relation to the longitudinal axis L and a minimum region with a minimum height in relation to the longitudinal axis L at the opposite side of the stand pipe 150. The radially extending protrusion 64 can glide on the guiding surface 94 from the maximum region to the minimum region when the primary filter element 50 and/or the bottom housing wall 120 are rotated about the longitudinal axis L. A notch 96 is arranged in the minimum region in which the radially extending protrusion 64 of the primary filter element 50 can snap into place.

[0059] FIG. 3 shows a first embodiment of a secondary filter element 10 with an end cap 20 at its top region 12 having a recess 24 at its exterior side. FIG. 4 shows a bottom wall 120 of a housing 110 of a filter system 100 with a stand pipe 150 rigidly attached to the bottom wall 120 to which the secondary filter element 10 of FIG. 3 can be attached.

[0060] FIG. 3 shows a first embodiment of a secondary filter element 10 with an end cap 20 having a recess 24 at its exterior side. The secondary filter element 10 has a body 36 consisting of a filter medium 16. The filter medium 16 can be a nonwoven material, paper, cellulose or a mixed fiber of plastic and cellulose. The filter medium 16 can be designed endlessly on the circumference of the secondary filter element 10 with at least one longitudinal weld seam 18. The filter body 36 formed thereof has a conical shape with a large diameter at a bottom region 14 and a smaller diameter at the top region 12 of the body 36 where the end cap 20 is mounted. Preferably the filter medium 16 is connected to the end cap 20 by way of a circumferential weld seam 28. The recess 24 in the end cap 20 extends into the interior of the body 36.

[0061] FIG. 4 shows a bottom wall 120 of a housing 110 of a filter system 100 with a stand pipe 150 attached to the bottom wall 120. The lattice-like body of the stand pipe 150 is conically shaped and composed of longitudinal struts 170 and circumferential struts 172, only two of each are referred to with reference numerals and reference lines for clarity reasons.

[0062] The stand pipe 150 is provided as a carrier of the secondary filter element 10 as shown in FIG. 4. The secondary filter element 10 and the stand pipe 150 each comprise complementary connecting means with which they can be connected to one another at one of their end faces, shown on top of the secondary filter element 10 and the stand pipe 150 in the FIGS. 3 and 4. This allows for a safe and stable assembly of both the primary filter element 50 (FIGS. 1, 2) and the secondary filter element 10, as well as a very economical interchangeability of the primary filter element 50 and, if appropriate, of the secondary filter element 10 in the event of maintenance. The secondary filter element 10 rests firmly on the stand pipe 150. Due to the closed end cap 20 of the secondary filter element 10, even with dismounted primary filter element 50 the clean side of the filter system 100 is protected against particulate matter even if fluid is still sucked through the secondary filter element 10.

[0063] The stand pipe 150 in this embodiment comprises a receptacle 160 at its top region 152. The contour of the receptacle 160 corresponds to the exterior contour of the endcap 20 of the secondary filter element 10. The receptacle 160 has an open ended bottom which ends in a connection element 156 for the connection elements (not shown) of the secondary filter element 10. For instance, snap beams can be hooked on the bottom of the receptacle 160 as locking element and establish a snap fit connection between the stand pipe 150 and the secondary filter element 10. The receptacle 160 is funnel shaped in its bottom region so that introducing the snap beams is facilitated.

[0064] FIGS. 5 and 6 illustrate a bottom housing wall 120 according to an embodiment of the invention. FIG. 5 shows a side view of the housing wall 120 with a rigidly attached stand pipe 150. FIG. 6 shows a cut view of the housing wall 120 according to FIG. 5 rotated by 90° about a longitudinal axis L. The interior of the stand pipe 150 is in fluid connection with the fluid outlet 108.

[0065] The stand pipe 150 is surrounded by a self-positioning element 92 being configured as guiding surface 94 having the shape of a ring ramp. The guiding surface 94 is formed as a ramp which has a maximum region with a maximum height in relation to the longitudinal axis L and a minimum region with a minimum height in relation to the longitudinal axis L at the opposite side of the stand pipe 150. A radially extending protrusion 64 (FIGS. 1 and 2) can glide on the guiding surface 94 from the maximum region to the minimum region when the primary filter element 50 and/or the bottom housing wall 120 are rotated about the longitudinal axis L. A notch 96 is arranged in the minimum region in which the radially extending protrusion 64 of the primary filter element 50 can snap into place.

[0066] FIG. 7 shows a primary filter element 50 according to an embodiment of the invention comprising a radially extending protrusion 64 at the outer circumference of the second end cap 54. FIG. 8 shows a ring 60 for accommodating the filter medium 56 of the primary filter element 10 comprising a radially extending protrusion 64 at the outer circumference of its second end cap 54. The primary filter element 50 has a filter body consisting of a filter medium 56 which extends between a first end cap 52 and a second end cap 54 which has a feedthrough for the stand pipe 150 (FIGS. 5 and 6). The filter medium 56 is attached to the outer surface of a support structure 70 arranged in the interior of the primary filter element 50. A self-positioning element 62 configured as a radially extending protrusion 64 is arranged at the second end cap 54. The radially extending protrusion 64 is part of a ring 60 which is embedded in the material of the second end cap 54. The ring 60 is shown in FIG. 8. The ring 60 accommodates the filter body consisting of the filter medium 56 in its interior. The ring 60 has an outer rim which overlaps the bottom part of the filter body in axial direction.

[0067] FIGS. 9 and 10 show side views of a primary filter element 50 mounted to a housing wall 120 in two rotational positions distinct by 90° relative to the longitudinal axis L. In FIG. 9, the guiding surface 94 is inclined from the maximum region on the right side of the primary filter element 50 to the minimum region on the left side of the primary filter element 50. In FIG. 10, the minimum region with the notch 96 is seen as front view. The radially extending protrusion 64 is snapped into the notch 96 and secures the rotational position of the primary filter element 50 in the bottom housing wall 120.

[0068] FIGS. 11 and 12 illustrate in cut views how the primary filter element 50 according to FIG. 9 is introduced in the bottom housing wall 120. FIG. 11 shows a cut view of the primary filter element 50 in a state where the primary filter element 50 is mounted to the housing wall 120 accommodating the stand pipe 150. The radially extending protrusion 64 is seen on the left side of the drawing where it contacts the maximum region of the guiding surface 94.

[0069] FIG. 12 shows a cut view of the primary filter element 50 according to FIG. 11 where the primary filter element 50 is arranged at the housing wall 120 in its final, rotationally defined position with respect to struts 170 of the stand pipe 150. The primary filter element 50 has been turned by 180° about the longitudinal axis L and the radially extending protrusion 64 rests in the notch 96 of the guiding surface 94.

[0070] FIG. 13 shows an embodiment of a secondary filter element 10 which is mounted to a stand pipe 150 before the secondary filter element 10 is in its final position. To mount the secondary filter element 10 onto the stand pipe 150, the body 36 of the secondary filter element 10 is put over and moved along the stand pipe 150 until the end cap 20 comes close the receptacle 160 of the stand pipe 150.

[0071] The end cap 20 enters the receptacle 160 towards the funnel-shaped bottom region of the receptacle 160 with the snap beams 23 first. The end cap 20 can be introduced into the receptacle 160 until the projection element 32 hits the guiding surface 182. The longitudinal extension 90 of the projection element 32 is smaller than the depth 168 of the top segment 162 of the receptacle 160. Thus, the upper segment 21 of the end cap 20 can be immersed partly into the top segment 162 so that the step 25 is safely inside the receptacle 160. As a result, the end cap 20 can be guided further into the receptacle 160 safely without tilting.

[0072] The guiding surface 182 has one maximum point 190 in the bottom segment 164 of the receptacle 160 and is inclined on both sides of the maximum point 190. The maximum point 190 of the guiding surface 182 is at the interface between the top segment 162 and the bottom segment 164 of the receptacle 160. By turning the end cap 20 in either direction about the longitudinal axis L the end cap 20 moves further into the receptacle 160 because the projection element 32 is guided on the guiding surface 182 until the projection element 32 reaches the pocket 186 in the guiding surface 182.

[0073] The end cap 20 now is moved axially until the projection element 32 is accommodated in the pocket 186. As the snap beams 23 move axially downward, too, they can snap over the rim of the funnel shaped bottom segment 164. The rim is the locking element 157 of the stand pipe 150. The snap beams 23 lock the end cap 20 safely to the stand pipe 150. The end cap 20 may be removed from the stand pipe 150 by an opposite sequence of movement by pulling and turning the end cap 20.

[0074] For turning the end cap 20, a tool such as a handle or the like can be applied to the recess 24 of the end cap 20.

[0075] With the projection element 32 accommodated in the pocket 186, the secondary filter element 10 is positioned accurately in a well-defined rotational position with respect to the stand pipe 150. Hence, the longitudinal weld seam (not shown) is in a distinct position with respect to the longitudinal struts 170 of the stand pipe 150 and, consequently, to a mass flow sensor arranged at a fixed position close to the filter elements. Preferably, the hooks at the snap beams 23 are provided with inclined surfaces so that these can come loose when some force is applied to the end cap 20.

[0076] The length of the end cap 20 with snap beams 23 is matched to the depth of the receptacle 160 so that the snap beams 23 come into contact with the rim, i.e. the locking element 157, of the funnel shaped end of the receptacle 160 with the projection element 32 reaching its end position in the pocket 186. The step 25 of the end cap 20 rests on the maximum point 190 of the guiding surface 182 in the receptacle 160.