FILTER SYSTEM HAVING A PRIMARY AND A SECONDARY FILTER ELEMENT AND SECONDARY FILTER ELEMENT FOR SUCH A FILTER SYSTEM
20220118397 · 2022-04-21
Inventors
- Bharatesh ALAGOUDA (Chikodi, IN)
- Pascal Neef (Trossingen, DE)
- Joachim Schuldt (Ludwigshafen, DE)
- Deepthi Burugina Raviprakash (Bangalore, IN)
- Mridul Sharma (Bangalore, IN)
Cpc classification
B01D2265/06
PERFORMING OPERATIONS; TRANSPORTING
B01D2265/028
PERFORMING OPERATIONS; TRANSPORTING
B01D46/2414
PERFORMING OPERATIONS; TRANSPORTING
B01D46/64
PERFORMING OPERATIONS; TRANSPORTING
B01D46/001
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/64
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filter system (100) having a housing (110), a fluid inlet (102) formed in a housing wall (112), a fluid outlet (108) formed in a housing wall (120), a primary filter element (50) and a secondary filter element (10). The secondary filter element (10) is arranged on a stand pipe (150) rigidly connected to one of the housing walls (120). The secondary filter element (10) includes a filter medium (16) forming a body (36) having at least one longitudinal seam (18) along a longitudinal axis (L) and an end cap (20) at its top region (12). The secondary filter element (10) and the stand pipe (150) are mutually connected by connection elements (22, 156). The secondary filter element (10) and the stand pipe (150) are configured with mutual self-positioning elements (30, 180) to arrange the secondary filter element (10) in a defined rotational position with respect to one or more struts (170).
Claims
1. A filter system (100) comprising a housing (110), a fluid inlet (102) formed in a housing wall (112), a fluid outlet (108) formed in a housing wall (120), a primary filter element (50) and a secondary filter element (10), both being accommodated in the housing (110), wherein the secondary filter element (10) is arranged downstream the primary filter element (50) on a stand pipe (150), a first axial end of the stand pipe (150) being rigidly connected to one of the housing walls (120), the inside of the stand pipe (150) being in fluid connection with the fluid outlet (108), a top region (152) of the stand pipe (150) positioned axially opposite the first axial end and comprising one or more connection elements (156) configured to connect to connection elements (22) of the secondary filter element (10), wherein the secondary filter element (10) comprises a filter medium (16) forming a body (36) having at least one longitudinal seam (18) along a longitudinal axis (L), wherein the secondary filter element (10) comprises an end cap (20) at its top region (12), wherein the end cap (20) is provided with one or more connection elements (22) configured to connect to the stand pipe connection elements (156), wherein the secondary filter element (10) and the stand pipe (150) are mutually connected by the connection elements (22, 156), and wherein the end cap (20) of the secondary filter element (10) and the stand pipe (150) are configured with mutual self-positioning elements (30, 180) to arrange the secondary filter element (10) on the stand pipe (150) in a defined rotational position with respect to one or more struts (170) of the stand pipe (150).
2. The filter system according to claim 1, wherein the mutual self-positioning elements (30, 180) comprise a guiding surface (182) and a projection element (32), wherein the guiding surface (182) is intended to guide the projection element (32) from an initial position to a final position where the secondary filter element (10) is in its defined rotational position with respect to the one or more struts (170) of the stand pipe (150).
3. The filter system according to claim 1, wherein the mutual self-positioning elements (30, 180) comprise a contour (184) arranged at an exterior surface of one of the stand pipe (150) and the secondary filter element (10) and a counter contour at an interior surface of the other one of the stand pipe (150) and the secondary filter element (10).
4. The filter system according to claim 1, wherein the top region (152) of the stand pipe (150) comprises a receptacle (160) for accommodating the end cap (20) of the secondary filter element (10), the receptacle (160) having a bottom segment (164) and a top segment (162) along the longitudinal axis (L).
5. The filter system according to claim 1, wherein the end cap (20) of the secondary filter element (10) is configured with a recess (24) configured to extend into the interior of the stand pipe (150) where the recess (24) extends inside the receptacle (160) towards the bottom segment (164).
6. The filter system according to claim 4, wherein the bottom segment (164) provides at least one mutual self-positioning element (180) and the top segment (162) is free of the at least one mutual self-positioning element (180).
7. The filter system according to claim 4, wherein the top segment (162) of the receptacle (160) has a depth (168) in the receptacle (160) which is equal to or larger than a longitudinal clearance (90) of the longitudinal outermost face of the projection element (32).
8. The filter system according to claim 1, wherein the connection elements (22, 156) for connecting the secondary filter element (10) and the stand pipe (150) comprise snap-fit elements comprising one or more snap beams (23) and one or more locking elements (157) for the snap beams (23).
9. The filter system according to claim 8, wherein a length of the snap beams (23) is adjusted to a longitudinal extension of the receptacle (160) so that the connection elements (22, 156) of the secondary filter element (10) and the stand pipe (150) connect when or after the projection element (32) has reached its final position.
10. The filter system according to claim 2, wherein a pocket (186) is arranged in the guiding surface (182) configured to receive the projection element (32) when the secondary filter element (10) is in or close to its final position.
11. The filter system according to anyone of the claims 2, wherein a notch (188) is arranged in the guiding surface (182) for receiving the projection element (32) when the secondary filter element (10) is in its final position.
12. A secondary filter element (10) for a filter system (100) according to claim 1, comprising a filter medium (16) forming a body (36) with at least one longitudinal seam (18), in particular weld seam (18), along a longitudinal axis (L) and an end cap (20) at its top region (12), wherein the end cap (20) is provided with one or more connection elements (22) which are intended to connect the secondary filter element (10) to a stand pipe (150) of the filter system (100), and wherein the end cap (20) is provided with a self-positioning element (30) to arrange the secondary filter element (10) on the stand pipe (150) of the filter system (100) in a defined rotational position with respect to one or more struts (170) of the stand pipe (150) of the filter system (100).
13. The secondary filter element according to claim 12, wherein the end cap (20) of the secondary filter element (10) has a pot-like shape and the self-positioning element (30) extends into the interior of the secondary filter medium (16).
14. The secondary filter element according to claim 12 or 13, wherein the end cap (20) is provided with a projection element (32) extending in axial direction (L).
15. The secondary filter element according to claim 13, wherein the projection 100 element (32) is arranged eccentrically on the end cap (20) with respect to a centre axis of the end cap (20).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Further advantages result from the following drawing description. Embodiments of the invention are shown in the drawings. The drawings, the description, and the claims contain numerous features in combination. The person skilled in the art will expediently also consider the features individually and combine them into sensible further combinations. For example,
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DETAILED DESCRIPTION
[0062] The figures show merely examples and are not intended to be limiting. Similar or equal elements are referred to with same reference numerals in the Figures.
[0063]
[0064] The filter system 100 comprises a housing 110, a fluid inlet 102 formed in a housing wall 112, a fluid outlet 108 formed in a bottom housing wall 120. In this embodiment, the housing 110 may consist of three segments, the bottom housing wall 120, the intermediate ring-shaped housing wall 112 with the fluid inlet 102 and a cover part 114. The segments are connected to each other by, e.g., clamps or the like. A hollow cylindrical primary filter element 50 is accommodated in the housing 110. For removing the primary filter element 50 for maintenance or exchange the housing walls 112, 114 can be removed from the bottom housing wall 120 together in one piece or only the cover part 114 is removed.
[0065] The body of the primary filter element 50 is made of a filter medium 56 which may be pleated, for instance. The primary filter element 50 is covered at both ends by ring shaped end plates 52, 54, which are made, for example, from polyurethane which is well known in the prior art. Sealing structures and supporting ribs are arranged at the exterior sides of the end plates 52, 54. The primary filter element 50 is clamped between the bottom wall 120 and the cover 114 in a sealing tight manner so that a fluid has to pass through the primary filter element 50 in a radial direction, which is indicated by bold arrows in
[0066] In its front face 130, the cover part 114 is provided with a recess 138 which extends into the interior of the housing 110.
[0067] Inside the primary filter element 50 a secondary filter element 10 is arranged. The primary and secondary filter elements 50, 10 are arranged concentrically about an axis in longitudinal direction L. The secondary filter element 10 is arranged downstream the primary filter element 50 so that fluid has to pass through the secondary filter element 10 on its way to the fluid outlet 108. The secondary filter element 10 is arranged on a stand pipe 150 which is rigidly connected to the bottom housing wall 120. The lower part of the stand pipe 150 merges with the fluid outlet 108 of the bottom housing wall 120. The secondary filter element 10 comprises a filter medium 16 forming a body 36 with at least one weld seam 18 along the longitudinal direction L.
[0068] The secondary filter element 10 comprises a closed end cap 20 at its top region 12, wherein the secondary filter element 10 and the stand pipe 150 are mutually connected at their top regions 12, 152 by connection elements. The open ended side of the secondary filter element 10 is accommodated in a circular groove 122 in the bottom wall 120.
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[0072] The stand pipe 150 is provided as a carrier of the secondary filter element 10 as shown in
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[0075] The end cap 20 of the secondary filter element 10 is configured with a recess 24 having a closed bottom region 26 which extends into the interior of the body 36 of the secondary filter element 10. The body 36 consists of a filter medium which is attached to a flange of the end cap 20 at a circumferential seam 28 by, e.g. welding, glueing or the like.
[0076] The end cap 20 has a pot like shape comprising two segments, an upper segment 21 with a larger diameter carrying the flange and the bottom segment 26 with a smaller diameter. At the interface between the upper segment 21 and the bottom segment 26, a step 25 is formed due to the different diameters of the segments 21, 26. The bottom segment 26 shows a conical part at the interface and a tapered part towards the closed bottom 27. At the outside of the bottom 27 connection elements 22, embodied as, e.g., snap beams 23, extend further in longitudinal direction. The connection elements 22 are intended to cooperate with corresponding one or more connection elements of the stand pipe 150.
[0077] In the recess 24 a self-positioning element 30 is arranged, embodied, e.g., as a projection element 32. The projection element 32 extends from the step 25 at the interface between the upper segment 21 and the bottom segment 26 towards the beginning of the tapered section of the bottom segment 26. When seen from the top of the end cap 20, the projection element 32 forms a depression in the step 25 between the upper segment 21 and the bottom segment 26 and may be open towards the bottom segment 26.
[0078] The end cap 20 is intended to extend into the interior of the stand pipe 150 (
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[0080] The stand pipe 150 provides a guiding surface 182 as self-positioning element 180 inside a receptacle 160 at the top region 152 of the stand pipe 150. The guiding surface 182 runs on the shell of the receptacle 160 and descents at both sides from a top axial position to a minimum axial position. Thus the guiding surface 182 can be described as comprising at least one preferably spiral ramp surface. Preferably, the guiding surface 182 comprises two ramp sections, both extending from a top position to the minimum axial position in counter rotating directions. As the guiding surface 182 extends in a radially inward direction, the projection element 32 can move on the guiding surface 182. In the minimum axial position a pocket 186 is preferably arranged which is intended to receive the projection element 32 of the secondary filter element 10 (
[0081] The contour of the receptacle 160 corresponds to the exterior contour of the endcap 20 of the secondary filter element 10. The receptacle 160 has an open ended bottom which ends in a connection element 156 for the connection elements 22 of the secondary filter element 10, i.e. the snap beams 23 can be hooked on the bottom of the receptacle 160 as locking element 157 provides a snap fit connection between the stand pipe 150 and the secondary filter element 10. The receptacle 160 is funnel shaped in its bottom region so that introducing the snap beams 23 is facilitated.
[0082] A ring is arranged at the surface of the top region 152 of the stand pipe 150 displaying a polygonal radial outer face. The polygonal contour 184 allows to mount the stand pipe 150 to the bottom wall 120 of the housing 110 (
[0083] In an embodiment not shown in a Figure, the contour 184 may be used as a self-positioning element for a position oriented positioning of the secondary filter element 10 on the stand pipe 150 (not shown in a Figure). With a hexagonal contour it is possible to position the secondary filter element 10 in six defined rotational positions on the stand pipe 150. In this case, the end cap 20 of the secondary filter element 10 is equipped with a form fitting corresponding contour.
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[0085] To mount the secondary filter element 10 onto the stand pipe 150, the body 36 of the secondary filter element 10 is put over and moved along the stand pipe 150 until the end cap 20 comes close the receptacle 160 of the stand pipe 150.
[0086] The end cap 20 enters the receptacle 160 towards the funnel-shaped bottom region of the receptacle 160 with the snap beams 23 first. The end cap 20 can be introduced into the receptacle 160 until the projection element 32 hits the guiding surface 182. The longitudinal extension 90 of the projection element 32 is smaller than the depth 168 of the top segment 162 of the receptacle 160. Thus, the upper segment 21 of the end cap can be immersed partly into the top segment 162 so that the step 25 is safely inside the receptacle 160. As a result, the end cap 20 can be guided further into the receptacle 160 safely without tilting.
[0087] The guiding surface 182 has one maximum point 190 in the bottom segment 164 of the receptacle 160 and is inclined on both sides of the maximum point 190. The maximum point 190 of the guiding surface 182 is at the interface between the top segment 162 and the bottom segment 164 of the receptacle 160. By turning the end cap 20 in either direction about the longitudinal axis L the end cap 20 moves further into the receptacle 160 because the projection element 32 is guided on the guiding surface 182 until the projection element 32 reaches the pocket 186 in the guiding surface 182.
[0088] The end cap 20 now is moved axially until the projection element 32 is accommodated in the pocket 186. As the snap beams 23 move axially downward, too, they can snap over the rim of the funnel shaped bottom segment 164. The rim is the locking element 157 of the stand pipe 150. The snap beams 23 lock the end cap 20 safely to the stand pipe 150. The end cap 20 may be removed from the stand pipe 150 by an opposite sequence of movement by pulling and turning the end cap 20.
[0089] For turning the end cap 20, a tool such as a handle or the like can be applied to the recess 24 of the end cap 20.
[0090] With the projection element 32 accommodated in the pocket 186, the secondary filter element 10 is positioned accurately in a well-defined rotational position with respect to the stand pipe 150. Hence, the longitudinal weld seam (not shown) is in a distinct position with respect to the longitudinal struts 170 of the stand pipe 150 and, consequently, to a mass flow sensor arranged at a fixed position close to the filter elements. Preferably, the hooks at the snap beams 23 are provided with inclined surfaces so that these can come loose when some force is applied to the end cap 20.
[0091] The length of the end cap 20 with snap beams 23 is matched to the depth of the receptacle 160 so that the snap beams 23 come into contact with the rim, i.e. the locking element 157, of the funnel shaped end of the receptacle 160 with the projection element 32 reaching its end position in the pocket 186. The step 25 of the end cap 20 rests on the maximum point 190 of the guiding surface 182 in the receptacle 160.
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[0094] The features are virtually the same as of the secondary filter element 10 of the first embodiment. Reference is made to the description of the first embodiment in this regard.
[0095] Other than in the first embodiment, the end cap 20 comprises a bridge-like knob 40 in its recess 24. The knob 40 facilitates turning and manipulating the secondary filter element 10 during mounting to and removing from the stand pipe 150. An additional tool for manipulating the secondary filter element 10 is not necessary.
[0096] For better stability of the knob 40 in the recess 24, the tapered region in the bottom segment 26 of the recess 24 has a larger longitudinal extension compared to the tapered region in the first embodiment of the secondary filter element 10.
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[0099] The features are virtually the same as in the first embodiment of the stand pipe 150. Reference is made to the description of the first embodiment in this regard.
[0100] Other than in the first embodiment, the receptacle 160 of the stand pipe 150 comprises a guiding surface displaying a notch 188 instead of a pocket 186. The notch 188 in this case is a broad structure in the guiding surface 182 created at the interface of the two branches of the guiding surface 182 sloping down from the maximum point 190 of the guiding surface 182. The notch 188 is located diametrically opposite of the maximum point 190 of the guiding surface 182.
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