Exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing
20220120193 · 2022-04-21
Inventors
- Martin Berger (Oberderdingen, DE)
- Rüdiger Kleinschmidt (Besigheim, DE)
- Frieder Stetter (Stuttgart, DE)
- Oliver Kuhne (Stuttgart, DE)
- Steffen Schmitt (Ditzingen, DE)
Cpc classification
F16C2360/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to an exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing, comprising a rotor (10) and a counter-bearing part (50) assigned to the rotor (10), wherein a rotor bearing surface of the rotor (10) and a counterface of the counter-bearing part (50) face each other to form the hydrodynamic plain bearing in the form of a combined journal—thrust bearing, having a continuous hydrodynamically load bearing gap formed between the rotor bearing surface and the counterface, wherein the rotor bearing surface and/or the counterface, when cut longitudinally and through the axis of rotation (R) in sectional view, form(s) a bearing contour forming merging contour sections (17.1 to 17.3; 44.1 to 44.3; 53.1 to 53.3) to generate hydrodynamic load capacities in both the radial and the axial direction, wherein a contour section (17.3; 44.3; 53.3) in sectional view in a first bearing area forms a linear section that is part of a, in particular cylindrical or partially cylindrical, bearing section rotating at least sectionally about the axis of rotation (R), wherein a further contour section (17.1; 44.1; 53.1), in sectional view in a second bearing area, forms a further linear section, which is part of a further bearing area rotating at least sectionally about the axis of rotation (R), wherein this further linear section forms an angle with the axis of rotation (R), and wherein the first and the second bearing area merge via a transition section. According to the invention, a friction-optimized bearing system is to be created, which is easy to manufacture and ensures a reliable and effective bearing arrangement even under highly dynamic loads. According to the invention, this is achieved by the further linear section forming an angle in the range from >30° to <90° with the axis of rotation (R).
Claims
1-19. (canceled)
20: An exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing, comprising: a rotor including a rotor bearing surface, the rotor having an axis of rotation; a counter-bearing part including a counterface, wherein the rotor bearing surface of the rotor and the counterface of the counter-bearing part face each other to form the hydrodynamic plain bearing in the form of a combined journal-thrust bearing having a continuous hydrodynamically load bearing gap formed between the rotor bearing surface and the counterface; wherein each of the rotor bearing surface and the counterface, when viewed in longitudinal section through the axis of rotation, forms a bearing contour including at least two merging contour sections, the bearing contour being configured to generate hydrodynamic load capacities in both a radial direction and an axial direction; and wherein a first contour section of the at least two contour sections in sectional view forms a linear section of a cylindrical or partially cylindrical first bearing area; wherein a further contour section of the at least two contour sections in sectional view in a second bearing area forms a further linear section forming an angle in a range of from greater than 30 degrees to less than 90 degrees with the axis of rotation; and wherein the first contour section and the further contour section merge via a transition section.
21: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the rotor bearing surface and/or the counterface has at least one lubrication wedge configured to continuously taper the load bearing gap, the at least one lubrication wedge extending at least partially over both the first and second bearing areas and also across the transition section.
22: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 21, wherein: in a direction of rotation of the hydrodynamic plain bearing the at least one lubrication wedge merges indirectly or directly into a resting surface extending in an arcuate shape in a circumferential direction.
23: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the rotor bearing surface and the counterface in an area of the transition section are configured such that at maximum deflection of the rotor the rotor bearing surface and the counterface rest against each other such that a line contact is established.
24: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the angle formed by the further linear section with the axis of rotation is in a range of from greater than 45 degrees to less than 75 degrees.
25: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the angle formed by the further linear section with the axis of rotation is in a range of from greater than 50 degrees to less than 60 degrees.
26: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the transition section includes at least one linear transition section.
27: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the transition section includes at least one curved transition section.
28: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the transition section includes at least a first and a second linear transition section, the first linear transition section being closer to the first bearing area than is the second linear transition section.
29: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 28, wherein: the first linear transition section forms a smaller angle with the axis of rotation than does the second linear transition section.
30: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the transition section includes at least two curved transition sections with different curvature contours.
31: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the transition section includes at least one linear transition section adjoined on each side by a curved transition section.
32: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the bearing contour of the rotor bearing surface and/or the counterface is a continuous and at least once continuously differentiable bearing contour configured to generate hydrodynamic load capacity across the entire bearing contour.
33: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the transition section adjoins the first and or the second bearing area via a discontinuity extending in a circumferential direction.
34: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the first contour section and the further contour section are interconnected within the transition section by a discontinuity extending in a circumferential direction.
35: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the first contour section of the first bearing area and the further contour section of the second bearing area merge indirectly or directly in the transition section via a rounded area.
36: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 35, wherein: the rounded area has a radius in a range of from 0.3 mm to 1.5 mm.
37: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 35, wherein: the rounded area has a radius in a range of from 5% to 25% of a mean diameter of the transition section.
38: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the rotor bearing surface and/or the counterface includes at least one oil feed groove extending in a direction of the axis of rotation at least partially across the first and second bearing areas and across the transition section.
39: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the rotor bearing surface and/or the counterface includes at least one oil feed groove extending around the axis of rotation in a helical manner with a pitch angle in a range of plus or minus 20 degrees to the axis of rotation, and the at least one oil feed groove extends at least partially across the first and second bearing areas and across the transition section.
40: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 20, wherein: the rotor includes a rotor shaft and a rotor part, the rotor shaft including a support section supporting the rotor part, the rotor bearing surface being formed on the rotor part; and the support section and at least one of the contour sections of the counterface of the counter-bearing part overlap in the direction of the axis of rotation, at least sectionally.
41: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 40, further comprising: a bearing housing or a housing part, the counter-bearing part being mounted in the bearing housing or housing part such that a circumferential gap area for forming a trapped oil film is formed between an outer contour of the counter-bearing part and the bearing housing or the housing part, wherein the circumferential gap area is spatially connected to a lubricant guide channel, and wherein the circumferential gap area and the support section at least sectionally overlap in the direction of the axis of rotation.
42: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 41, wherein: a radial clearance between the counter-bearing part and the bearing housing or the housing part is greater than a radial clearance between the rotor part and the counter-bearing part.
43: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 41, wherein: a relative radial clearance between the counter-bearing part and the bearing housing or the housing part is in a range from 5 to 10 per mil with reference to an outer diameter of the circumferential gap area.
44: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 41, wherein: a relative radial clearance between the counter-bearing part and the bearing housing or the housing part is in a range from 7 to 9 per mil with reference to an outer diameter of the circumferential gap area.
45: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 41, wherein: an axial overlap in the direction of the axis of rotation between the counter-bearing part and the bearing housing or the housing part in the circumferential gap area for the formation of the trapped oil film is dimensioned such that a ratio of an extension of the circumferential gap area in the direction of the axis of rotation to a radial clearance between the counter-bearing part and the bearing housing or the housing part is in a range of from 40 to 80.
46: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 45, wherein: the ratio of the extension of the circumferential gap area in the direction of the axis of rotation to the radial clearance between the counter-bearing part and the bearing housing or the housing part is in a range from 45 to 70.
47: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 41, wherein: a radial clearance between the counter-bearing part and the bearing housing or the housing part in the circumferential gap area and an axial extension of the circumferential gap area are defined by the relation: the axial extension of the circumferential gap area in millimeters equals 9 minus C times the radial clearance in millimeters, where C is in a range from 61 to 75.
48: The exhaust gas turbocharger having a hydrodynamic plain bearing or a hydrodynamic plain bearing of claim 47, wherein: C is in a range from 66 to 70.
Description
[0056] The invention is explained in greater detail below based on an exemplary embodiment shown in the drawings. In the Figures:
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066] A bearing section 17 can preferably be provided on the end of the rotor shaft 11 opposite from the threaded section 16. The bearing section 17 may be formed from the rotor shaft 11 by machining the latter. As shown in
[0067] In a section through the axis of rotation R of the rotor shaft 11, as illustrated in
[0068] It is also conceivable that the contour sections 17.1 to 17.3 are formed by a multiple-times continuously differentiable function, and in that way form a bearing contour having a constant curvature.
[0069] Downstream of the contour section 17.1, the rotor shaft 11 may have a deflector 18 in the form of an oil slinger, for instance in the form of an enlarged diameter. In this exemplary embodiment, the enlarged diameter is formed as a circumferential collar. However, the deflector 18 can also have another suitable contour that effectively prevents or at least reduces oil leakage through the shaft passage in the bearing housing.
[0070] The rotor shaft 11 can also have at least one seal mount 19, as
[0071] The rotor 10 has a rotor part 40 on the end facing away from the turbine wheel 20. This rotor part 40 is illustrated magnified in
[0072] The rotor part 40 has a bearing section 44 adjacent to the base part 41. The bearing section 44 forms a circumferential bearing contour that may be similar or identical in design to the bearing contour having the contour sections 17.1 through 17.3, wherein the bearing section 44 has the contour sections 44.1 through 44.3 forming the bearing contour. The contour section 44.1 for absorbing the axial loads is preferably frustoconical, but can also be convex or concave. Furthermore, a cylindrical contour section 44.3 is again used to absorb radial loads. The two contour sections 44.1 and 44.3 are interconnected by the interposition of the contour section 44.2, or are merged into each other by means of the contour section 44.2. The contour section 44.2 can have a concave shape similar to the contour section 17.2. The contour sections 44.1 to 44.3 form the continuous bearing contour.
[0073] In a section through the axis of rotation R according to
[0074] As with the bearing contour 17.1 to 17.3 at the turbine end, it is also conceivable here that the contour sections 44.1 to 44.3 are formed by a function that can be continuously differentiated several times, and thus form a bearing contour having a continuous curvature.
[0075] At its end facing the collar 12, the rotor part 40 may have a neck 45. It is preferably formed by the bearing section 44. The end face of the neck 45 is radially aligned. In this way, the end face of the neck 45 rests against the stop 13 of the collar 12. To guarantee a flat contact, the neck 45 is chamfered all around on the inside. In addition, an undercut is lathed into the rotor shaft 11 adjoining the collar 12 for this purpose, as
[0076] The rotor member 40 abuts the support section 14 of the rotor shaft 11 at the bearing section 44 forming the bearing area 46. In this case, a snug fit is formed between the rotor part 40 and the rotor shaft 10, preferably in the form of a transition fit. Preferably, a transition fit in accordance with the ISO basic tolerance class IT3 to IT8 is implemented. The drilled hole, which is made in the bearing area 46 and is used to bear against the support section 14, has an enlarged diameter adjacent to the bearing area 46, forming a recess 47. By means of the recess 47, an annular clearance is obtained between the rotor part 40 and the outer circumference of the rotor shaft 11.
[0077] The base part 41 has an annular and radially extending contact surface 48. This contact surface 48 is thus parallel to the contact surface of the bearing section 44, which rests against the collar 12.
[0078] A compressor wheel 30 is pushed onto the rotor shaft 11 in the area of the shaft section 15. A radially extending contact surface of the compressor wheel 30 rests against the contact surface 48 of the rotor part 40. A nut 31 is bolted onto the threaded section 16 to secure the rotor part 40 and the compressor wheel 30. Consequently, the nut 31 clamps the compressor wheel 30 against the rotor part 40 and the rotor part 40 against the stop 13. In this way, both the compressor wheel 30 and the rotor part 40 are axially secured on the rotor shaft 11 and held thereon for co-rotation in the circumferential direction.
[0079] As can be seen in
[0080] To assemble the assembly according to
[0081] The rotor 10 can be installed after the counter-bearing part 50 is mounted in the bearing housing 60. For this purpose, the rotor shaft 11 is inserted into a drilled hole of the bearing housing 60 from the bearing housing end at the turbine end. The rotor shaft 11 passes through the counter-bearing part 50, as shown in
[0082] The rotor part 40 can now be inserted into the bearing housing 60 from the opposite end. In the process, the bearing area 46 of the rotor part 40 is pushed headfirst onto the rotor shaft 11. This is easily accomplished because the rotor part 40 is only guided with a precise fit on the rotor shaft 11 in the bearing area 46. In addition, the recess 47 does not impede the insertion motion. The rotor part 40 strikes against the collar 12 in the assembly position according to
[0083] The gap area 57 is preferably arranged such that at least one of the contour sections 44.1 to 44.3 or 17.1 to 17.3 overlaps the gap area 57 in the direction of the axis of rotation R, particularly preferably the overlap is provided at least in the area of the contour sections 17.3 and 44.3, which provide a significant contribution to the load capacity of the hydrodynamic plain bearing in the radial direction. The axial overlap in the direction of the axis of rotation R between the counter-bearing part 50 and the bearing housing 60 in the gap area 57 is preferably such that the ratio of the extension of the gap area 57 in the direction of the axis of rotation R to the radial clearance between the counter-bearing part 50 and the bearing housing 60 or the housing part is:
the axial extension of the gap area 57 in the direction of the axis of rotation R/radial clearance=40 to 80
[0084] Particularly preferably, this ratio is in the range from 45 to 70.
[0085] A trapped oil film is created in the gap area 57 based one or more of the aforementioned dimensional specifications. This trapped oil film has high axial load capacity for the hydrodynamic plain bearings of the invention for common exhaust gas turbocharger applications. A trapped oil film designed with a suitable damping coefficient is particularly suitable for reducing the bearing forces that result in particular from an unbalance and from load change processes during operation. In this way, a particularly low-noise exhaust gas turbocharger is created on the one hand, and a friction-enhanced exhaust gas turbocharger on the other.
[0086] The two gap areas 57 are spatially connected to the lubricant guide channel 61. Pressurized lubricant can be supplied via the lubricant guide channel 61. It passes through a channel 71 of the locating element 70 into a chamber 64. From the chamber 64, the lubricant is forced into the gap areas 57. In this way, adaptable damping by means of the trapped oil film in the annular gap area 57 can be implemented. From the same chamber 64, the lubricant is also supplied to the two hydrodynamic plain bearings. Accordingly, the lubricant enters the area of the hydrodynamic gap formed between the contour sections 44.1 to 44.3 of the rotor 10 and the associated contour sections 53.1 to 53.3 of the counter-bearing part on the one hand and the contour sections 17.1 to 17.3 and the associated contour sections 53.1 to 53.3 on the other. As the rotor 10 rotates, the lubricant is directed across the hydrodynamic gap of the hydrodynamic journal bearings to generate a hydrodynamic pressure. Downstream of the hydrodynamic gap, the lubricant enters a centrifugal space 62. The gap areas 57, for instance, may also open into this centrifugal space 62. The lubricant is collected in a collection area 63 of the bearing housing 60, returned to the lubricant circuit and again routed to the lubricant guide channel 61.
[0087] According to
[0088] Here, the assignment is such that the support section 14 and at least one of the contour sections 53.1 to 53.3 of the counter-bearing part 50 overlap in the direction of the axis of rotation R, at least sectionally. The overlap is preferably present in the area of the contour sections 17.3 or 44.3.
[0089]
[0090] The counter-bearing part 50 again has two lugs 53. The lugs 53 are designed with a counterface facing the rotor bearing surfaces of a rotor 10. The counterface is composed of the contour sections 53.1, 53.2, 53.3. The counterface forms a basic cylindrical contour with the contour section 53.3. This basic cylindrical contour is provided with three lubricating keys on its circumference, which lubricating keys can be stamped into the basic cylindrical contour; accordingly, three lubricating keys rise in the contour section 53.3. These lubrication keys continuously taper the hydrodynamic gap in the direction of the bearing center up to the latching surface. Oil feed grooves 54 are formed in the counter-bearing part 50 between the individual lubrication keys. The oil feed grooves 54 preferably extend along the entire axial length of the contour section 53.3. Accordingly, the oil feed grooves 54 have a feed section 54.1 that opens into a transition section 55. The transition area 55 transfers the center section of the counter-bearing part to the contour section 53.3. The oil feed grooves 54 extend from the contour section 53.3 also across the contour section 53.2 and the contour section 53.1. The oil feed grooves 54 open into the environment downstream from the contour section 53.1.
[0091] Alternatively, provision can also be made that the oil feed groove 54 can also end on the contour section 53.1, particularly preferably centrally on this contour section 53.1. In particular, this permits the oil flow to be regulated and/or limited, thereby ensuring a sufficient oil lubrication of the thrust bearing part.
[0092] The embodiments described above, concerning the oil feed groove 54 and the lubricating keys, can also be implemented in the exemplary embodiment as described above with reference to
[0093] In this exemplary embodiment, the contour section 53.2 forms a transition section between the two contour sections 53.1 and 53.3. The contour section 53.2 forms a circumferential kink in the transition section, wherein this circumferential kink is interrupted in the area of the oil feed grooves 54.
[0094] The contour section 53.1 adjoins the contour section 53.2. In its basic form, this contour section 53.1 is designed as a cone mount. The lubrication keys of the contour section 53.3 continue across the transition section in the contour section 53.1. Accordingly, the lubrication keys rise from the basic shape, which is designed as a cone mount, and continuously taper the hydrodynamic gap.
[0095] As shown in the illustration according to
[0096] The counterfaces of the counter-bearing part 50 are preferably formed identically with respect to the contour sections 53.1, 53.3, 53.3 and may be provided at the opposite ends of the counter-bearing part 50.
[0097]
[0098] As
[0099] In this exemplary embodiment, the contour section 53.2 forming the transition section is formed by a linear transition section 53.2.1, in sectional view through the axis of rotation R. There, the linear transition section 53.2.1 extends at an angle β to the axis of rotation R. The linear transition section 53.2.1 can adjoin both the contour sections 53.1 and 53.3 via circumferential kinks, wherein the circumferential kinks are interrupted in the area of the oil feed grooves 54.
[0100] It is also conceivable that the linear transition section 53.2.1 adjoins the contour sections 53.1, 53.3 via roundings. In particular, the counterface can also be designed as a bearing contour that can be continuously differentiated at least once.
[0101]
[0102] As
[0103] The contour section 53.2 forms a transition section between the contour section 53.3 and a cone-shaped contour section 53.1. The contour section 53.1 has a substantially identical structure to the contour section 53.1 shown in
[0104] In this exemplary embodiment, the contour section 53.2 forming the transition section is formed by two linear transition sections 53.2.1 and 53.2.2, in sectional view through the axis of rotation R. There, the linear transition section 53.2.1 extends at an angle β to the axis of rotation R. The linear transition section 53.2.2 forms an angle γ with the axis of rotation R. In so doing, the allocation is made such that the angle β is smaller than the angle γ. The linear transition section 53.2.1 can adjoin the contour section 53.1 via a circumferential kink, wherein the circumferential kink is interrupted in the area of the oil feed grooves 54. The linear transition section 53.2.2 can adjoin the contour section 53.3 via a circumferential kink, wherein the circumferential kink is interrupted in the area of the oil feed grooves 54. The linear transition sections 53.2.1 and 53.2.2 merge into each other via a running kink, wherein the circumferential kink is interrupted in the area of the oil feed grooves 54. It is also conceivable that the linear transition sections 53.2.1, 53.2.2 adjoin the contour sections 53.1, 53.3 via roundings instead of at least one of the kinks. Preferably, all kinks are designed as roundings. In particular, the counterface can also be designed as a bearing contour that can be continuously differentiated at least once.
[0105] The above explanations in relation to
[0106] The bearing section 17 according to
[0107]
[0108]
[0109] With reference to the exemplary embodiments described above, it has been explained that the lubrication keys and the oil feed grooves 54 may be implemented on the counter-bearing part 50. Of course, it is also conceivable that the lubrication keys and the oil feed grooves 54 are also used on the rotor 11. It is further conceivable that, for example, one of these two structures is implemented on the rotor 11 and the other structure is implemented on the counter-bearing part 50. For instance, the oil feed grooves may be located on the counter-bearing part 50 and the lubrication keys may be located on the rotor 11, or conversely, the oil feed grooves 54 may be located on the rotor 11 and the lubrication keys may be located on the counter-bearing part 50.