ELEVATOR COUNTERWEIGHT
20230242378 · 2023-08-03
Inventors
Cpc classification
B66B5/0006
PERFORMING OPERATIONS; TRANSPORTING
B66B11/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An elevator counterweight (2) includes a first part (4). The first part (4) is configured to be connected, in use, to a suspension member (8) of an elevator system (1). The first part (4) is arranged to receive an additional mass (6) when the first part (4) is connected to the suspension member (8), such that a mass of the elevator counterweight (2) can be varied. A controller (14) may be arranged to control a mass variation system (12) to vary the mass of the elevator counterweight (2) according to a schedule. The controller (14) may determine the schedule in a learning process.
Claims
1. An elevator counterweight (2, 2′, 2″, 2′″, 202, 202′), comprising: a first part (4, 4′, 4″, 4′″, 204, 204′) configured to be connected, in use, to a suspension member (8, 8′, 208, 208′) of an elevator system (1, 1′, 201, 201′), wherein the first part (4, 4′, 4″, 4′″, 204, 204′) is arranged to receive an additional mass (6, 6′, 6″, 6′″, 206, 206′) when the first part (4, 4′, 4″, 4′″, 204, 204′) is connected to the suspension member (8, 8′, 208, 208′), such that a mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) can be varied.
2. The elevator counterweight (2, 2′, 2″, 2′″) of claim 1, wherein the additional mass is a second part (6, 6′, 6″, 6′″), which is attachable to and detachable from the first part (4, 4′, 4″, 4′″).
3. The elevator counterweight (2″, 2′″) as claimed in claim 2, wherein the elevator counterweight (2″, 2′″) further comprises a third part (7″, 7′″), which is attachable to and detachable from the first part (4″, 4′″) when the first part (4″, 4′″) is connected to the suspension member (8, 8′).
4. The elevator counterweight (202, 202′) of claim 1, wherein the first part comprises a container (204, 204′), and the additional mass is a fluid or fluid-like material (206, 206′).
5. An elevator system (1, 1′, 201, 201′), comprising: an elevator car (10, 10′, 210, 210′); an elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) as claimed in claim 1; and a mass variation system (12, 12′, 212, 212′), wherein the mass variation system (12, 12′, 212, 212′) is arranged to add additional mass (6, 6′, 6″, 6′″, 206, 206′) to the first part (4, 4′, 4″, 4′″, 204, 204′) and/or remove additional mass (6, 6′, 6″, 6′″, 206, 206′) from the first part (4, 4′, 4″, 4′″, 204, 204′), so that a mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) can be varied.
6. An elevator system (1, 1′, 201, 201′), comprising: an elevator car (10, 10′, 210, 210′); an elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) including a first part (4, 4′, 4″, 4′″, 204, 204′) configured to be connected, in use, to a suspension member (8, 8′, 208, 208′) of an elevator system (1, 1′, 201, 201′), wherein the first part (4, 4′, 4″, 4′″, 204, 204′) is arranged to receive an additional mass (6, 6′, 6″, 6′″, 206, 206′) when the first part (4, 4′, 4″, 4′″, 204, 204′) is connected to the suspension member (8, 8′, 208, 208′), such that a mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) can be varied; and a mass variation system (12, 12′, 212, 212′), wherein the mass variation system (12, 12′, 212, 212′) is arranged to add additional mass (6, 6′, 6″, 6′″, 206, 206′) to the first part (4, 4′, 4″, 4′″, 204, 204′) and/or remove additional mass (6, 6′, 6″, 6′″, 206, 206′) from the first part (4, 4′, 4″, 4′″, 204, 204′), so that a mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) can be varied; further comprising a controller (14, 14′, 214, 214′), wherein the controller (14, 14′, 214, 214′) is arranged to control the mass variation system (12, 12′, 212, 212′) to add or remove the additional mass (6, 6′, 6″, 6′″, 206, 206′) from the first part (4, 4′, 4″, 4′″, 204, 204′) of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′).
7. The elevator system (1, 1′, 201, 201′) of claim 6, wherein the controller (14, 14′, 214, 214′) is arranged to carry out a learning process, comprising the controller (14, 14′, 214, 214′) receiving measurements, over a first time period, representative of a load (16, 16′, 216, 216′) within the elevator car (10, 10′, 210, 210′), and then, after the first time period ends, either: the controller (14, 14′, 214, 214′) determining a predicted schedule (100) of the maximum load in the elevator car (10, 10′, 210, 210′) over time; or the controller sending the measurements representative of a load (16, 16′, 216, 216′) within the elevator car (10, 10′, 210, 210′) over the first time period to a cloud service (15), wherein the cloud service (15) is configured to determine the predicted schedule (100) of the maximum load in the elevator car (10, 10′, 210, 210′) over time, and send this predetermined schedule (100) to the controller (14, 14′, 214, 214′); wherein the controller (14, 14′, 214, 214′) is arranged to control the mass variation system (12, 12′, 212, 212′) to vary the mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) according to the predicted schedule (100).
8. The elevator system (1, 1′, 201, 201′) of claim 7, wherein after the first time period ends, the controller (14, 14′, 214, 214′) continues to receive measurements representative of the load (16, 16′, 216, 216′) within the elevator car (10, 10′, 210, 210′), and updates the predicted schedule (100) based on these measurements received after the end of the first time period.
9. The elevator system (1, 1′, 201, 201′) of claim 6, wherein the controller (14, 14′, 214, 214′) is arranged to control the mass variation system (12, 12′, 212, 212′) to vary the mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) in response to a trigger from the elevator system (1, 1′, 201, 201′).
10. The elevator system (1, 1′, 201, 201′) as claimed in claim 6, further comprising an elevator system controller (18, 18′, 218, 218′) arranged to control operation of the elevator system (1, 1′, 201, 201′), wherein the control of the operation of the elevator system is adapted in correspondence with variations in the mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′).
11. The elevator system (1, 1′, 201, 201′) as claimed in claim 6, wherein the elevator car (10, 10′, 210, 210′) further comprises a dynamic display (20, 20′, 220, 220′), and wherein the dynamic display (20, 20′, 220, 220′) is arranged to display a current duty load, wherein the current duty load varies in correspondence with variation in the mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′).
12. The elevator system (1, 1′, 201, 201′) as claimed in claim 6, further comprising at least one operation-mode display (20, 20′, 22′), wherein the operation-mode display (20, 20′, 22′) is arranged to display an indication of an elevator mode of operation, wherein the mode of operation corresponds to a variation in the mass of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′).
13. The elevator system (1, 1′, 201, 201′) of claim 6, further comprising a hoistway (24, 24′, 224, 224′), within which the elevator car (10, 10′, 210, 210′) is configured to travel, the hoistway (24, 24′, 240, 240′) comprising a parking location (26, 26′, 226′) and wherein the elevator system (1, 1′, 210, 210′) is configured so that the additional mass (6, 6′, 6″, 6′″, 206, 206′) is stored in the parking location (26, 26′, 226′) when it has been removed from the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′) by the mass variation system (12, 12′, 212, 212′).
14. The elevator system (1, 1′, 201′) of claim 13, wherein the parking location (26′, 226′) is located on the hoistway wall (36′), wherein the parking location (26′, 226′) is at a height in the hoistway (24′, 224′) which corresponds to a height of the elevator counterweight (2′, 202′) when the elevator car (10′, 210′) is positioned at a main floor (28b′) of the elevator system (1′, 201′), wherein the main floor (28b′) of the elevator system is the floor of the elevator system (1′, 201′) at which the majority of incoming passengers arrive at the elevator system (1′, 201′).
15. A method of operating an elevator system (1, 1′, 201, 201′), comprising: operating the elevator system (1, 1′, 201, 201′) to transport one or more loads (16, 16′, 216, 216′); then, removing a mass (6, 6′, 6″, 6′″, 206, 206′) from an elevator counterweight (2, 2′, 2″, 2′″, 202, 202′); and operating the elevator system (1, 1′, 201, 201′) using the elevator counterweight (2, 2′, 2″, 2′, 202, 202′) having a reduced mass as a result of removal of the mass (6, 6′, 6″, 6′″, 206, 206′) of the elevator counterweight (2, 2′, 2″, 2′″, 202, 202′).
Description
DETAILED DESCRIPTION
[0064] Certain preferred examples of this disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
DETAILED DESCRIPTION
[0075]
[0076] The torque T.sub.CAR applied to the motor 30 in the clockwise direction is proportional to the mass of the elevator car 10, added to the mass of a load 16 which is transported within the elevator car 10. The torque T.sub.CWT applied to the motor 30 is proportional to the mass of the elevator counterweight 2. For the most efficient operation of the elevator system 1, requiring the lowest torque output from the motor 30, it is desirable that the mass of the elevator counterweight 2 matches as closely as possible the sum of the mass of the elevator car 10 and the mass of the load 16 within the elevator car 10.
[0077] In order that the mass of the elevator counterweight 2 might continue to match this value more closely throughout operation of the elevator system 1, the elevator counterweight 2 is arranged so that its mass is variable. In particular, the elevator counterweight 2 includes a first part 4 and a second part 6. The first part 4 is connected to the suspension member 8 (in
[0078] When the detachment system 12 detaches the second part 6, i.e., unhooks it so that the second part 6 is no longer connected to the first part 4, the second part 6 is stored at a parking location 26, which is at the bottom of the hoistway 24 (i.e., the pit), where clearly this is not represented to scale in
[0079] The operation of the elevator system 1 is controlled by an elevator system controller 18, as represented by a dashed line connecting the elevator system controller 18 to the elevator car 10. This elevator system controller 18 is connected to a controller 14 (as shown with a dashed line) which in turn controls the detachment system 12 (as explained below with reference to
[0080] The elevator system controller 18 varies certain system parameters based on whether or not the second part 6 is connected to the first part 4 of the elevator counterweight 2, i.e., whether the second part 6 is contributing to the mass of the elevator counterweight 2. For example, the threshold load which is used by the elevator system controller 18 to determine an overload condition of the elevator car 10 is varied based on variations in the mass of the elevator counterweight 2. The elevator car 10 further includes a dynamic display 20 which displays the current threshold load, i.e., the current duty load.
[0081]
[0082] Based on these data points 106, the cloud service 15 (or the controller 14) carries out machine learning (or any other suitable computational process or algorithm) and determines a predicted schedule 100 of the times 108 at which the mass of the load 16 in the elevator car 10 is not expected to exceed 50% of the duty load, and the times 110 at which it is expected to exceed 50% of the duty load. Again, it will be appreciated that 50% is purely one example of the lower duty load. This figure will depend on the ratio of the masses of the first part and the second part and can be selected appropriately for the system, or indeed it can be selected or adjusted based on the data acquired during the learning period.
[0083] The controller 14 then controls the detachment system 12 according to this schedule 100, so that at the beginning of each low-mass time period 108, the second part 6 of the elevator counterweight 2 is detached, and then at the end of each of these low-mass time periods 108, i.e., at the beginning of each high-mass time period 110, the second part 6 is reattached to the elevator counterweight 2, i.e., to the first part 4. Since the total mass of the elevator counterweight 2 (the first part+the second part) is optimised for when the load 16 is half of the maximum duty load, it is excessive in those periods 108 in which the load is expected to stay well below that maximum load value. By reducing the total mass of the elevator counterweight 2 in those time periods by detaching the second part 6, the efficiency of the elevator system is improved by temporarily reducing the duty load to less than the maximum duty load.
[0084] The controller 14 continues to receive the load values after the initial learning process, and either the controller 14 or the cloud service 15 adjusts the predicted schedule 100 based on this further data. For example, if the load value in a low-mass time period 108 exceeds half the duty load more than a threshold number of times, the schedule 100 can be updated to make this time period, or part of it, a high-mass time period 110. The threshold number of times might be increased over time, e.g., early on when the controller 14 has not collected much data a single error might result in a change in the schedule 100, but once a large quantity of data has been collected over an extended period, it might be better to require several exceptions to occur before the controller 14 or the cloud service 15 updates the predicted schedule 100.
[0085] The controller 14 may have a reset function, which, when activated, causes the predicted schedule 100 to be forgotten, e.g., deleted or overridden, and then causes the learning process to be carried out again, to derive an entirely new predicted schedule 100 from a new set of collected data.
[0086]
[0087] As with the example of
[0088] The elevator counterweight 2′ includes a first part 4′ and a second part 6′. The first part 4′ is connected to the suspension member 8′. The second part 6′ is attachable to and detachable from the first part 4′ when the first part 4′ is connected to the suspension member 8′, so that the mass of the elevator counterweight 2′ is variable.
[0089] The operation of the elevator system 1′ is controlled by an elevator system controller 18′, in the same manner as the elevator system controller 18 described above, and the elevator car 10′ similarly includes a dynamic display 20′ which displays the current threshold load.
[0090] The elevator system controller 18′ is connected to a controller 14′, which controls detachment and reattachment of the second part 6′. The controller 14′ is capable of carrying out the same functionality as the controller 14, as described above with reference to
[0091] In this example the ground floor landing 28b′ includes a camera 32′ which is arranged to detect the number of passengers approaching the ground floor landing 28b′. Where it is deemed that the current duty load of the elevator car 10′ is insufficient for the elevator car 10′ to accommodate all of the passengers approaching the ground floor landing 28b′ due to the second part 6′ of the elevator counterweight 2′ being in a detached state, the camera 32′ signals the controller 14′, which then controls the detachment system 12′ to reattach the second part 6′ to the elevator counterweight 2′, even if this is not in accordance with the predicted schedule 100, thus restoring the elevator car 10′ to its maximum load capacity. As described above, the ground floor 28b′ of this particular exemplary building is the main floor, and therefore the floor where most passengers arrive, and it is therefore the landing at which the number of waiting passengers is most likely to exceed the current duty load. It is therefore advantageous that the camera 32′ is located at this particular floor. It will of course be appreciated that cameras may be positioned at any or all of the others floors and also that sensors other than cameras may be used, e.g., depth-sensing sensors, infrared detectors, etc.
[0092] The elevator system 1′ further includes landing displays 22′ at each of the landing floors 28a′, 28b′, 28c′, 28d′. These landing displays 22′ are arranged to display an indication of an elevator mode of operation, where the mode of operation corresponds to a current state (or mass) of the elevator counterweight 2′. Thus, in this example the landing displays 22′ provide operation-mode displays. If the second part 6′ is attached to the first part 4′, thus forming part of the elevator counterweight 2′, then the duty load of the elevator car 10′ is at its maximum and the mode of operation is “normal”. This might be displayed on the landing displays 22′, but also might not be indicated as there is no need to notify passengers of normal operation. If the second part 6′ is detached from the elevator counterweight 2′, then the duty load of the elevator car 10′ is below its maximum duty load and the mode of operation is a “reduced” or “environmentally friendly” or “eco” mode. This is displayed on the landing displays 22′ and possibly also on the dynamic display 20′ within the elevator car 10′, so that passengers are informed of the change in capacity of the elevator car 10′, but also that this change is having a positive impact as a result of reduced energy consumption, so that they might be more understanding or forgiving of any reduced capacity.
[0093] Thus, the mass of the elevator counterweight 2′ is varied during operation according to the expected needs of the elevator system 1′, under the control of the controller 14′, as described above. In the example of
[0094]
[0095] In
[0096]
[0097]
[0098]
[0099]
[0100] These components are located in a hoistway 224, the walls of which are not shown in
[0101] In order that the mass of the elevator counterweight 202 might continue to match the sum of the elevator car mass and the elevator car load mass more closely throughout operation of the elevator system 201, the elevator counterweight 202 is arranged so that its mass is variable.
[0102] In particular, the elevator counterweight 202 comprises a first part 204, which comprises a container 204a, e.g., a tank, and a fixed mass 204b. The container 204a is detachable from and attachable to the fixed mass 204b in the same or similar manner as the first and second parts attach and detach in the examples given above. The container 204a is fillable with a fluid or fluid-like material 206, e.g., a large number of particles or granules. The fluid or fluid-like material 206 may be, for example, sand or water or a mixture of sand and water.
[0103] The fluid or fluid-like material 206 may be supplied via a supply system 207 located in the hoistway 224 and added to the container 204a through an inlet 203, and may be removed from the container 204a via an outlet 205. Together these may provide a mass variation system 212. The fluid or fluid-like material which has been output from the outlet 205 is removed from the hoistway 224 by a drain 209. Thus, the outlet 205 together with the drain 209 provide an exhaust system.
[0104] Thus, by adding or removing some of the fluid or fluid-like material 206 the mass of the elevator counterweight 202 can be adjusted.
[0105] The operation of the elevator system 201 is controlled by an elevator system controller 218, as represented by a dashed line connecting the elevator system controller 218 to the elevator car 210. This elevator system controller 218 is connected to a controller 214 (as shown with a dashed line) which in turn controls the mass variation system, which is made up of the supply system 207, the inlet 203 of the container 204, and the outlet 205 of the container 204, and optionally a detachment system (not shown) which attaches and detaches the container 204a from the fixed mass 204b, as represented by a dashed line from the controller 214 to each of these components. The elevator system controller 218 and controller 214 may operate in the same way as the elevator system controller 18, 18′ and controller 14, 14′ described above with respect to either of the first two examples. In particular, the elevator system 201 may use a cloud computing service as discussed in relation to
[0106] The elevator system controller 218 varies certain system parameters based on the mass of fluid or fluid-like material 206 that is contained within the container 204 of the elevator counterweight 202. For example, the threshold load which is used by the elevator system controller 218 to determine an overload condition of the elevator car 210 is varied based on variations in the mass of the elevator counterweight 202. The elevator car 210 further includes a dynamic display 220 which displays the current threshold load, i.e., the current duty load.
[0107]
[0108] Most components of this elevator system are the same as those shown in
[0109] It will be appreciated by those skilled in the art that the disclosure has been illustrated by describing one or more specific aspects thereof, but is not limited to these aspects; many variations and modifications are possible, within the scope of the accompanying claims.