POWER-SAVING OPTIMIZATION OPERATION METHOD AND SWITCHING POINT DETERMINING METHOD FOR WATER PUMP UNIT
20220120270 · 2022-04-21
Assignee
Inventors
Cpc classification
F04B49/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2203/0208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B2205/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A power-saving optimization operation method and switching point determining method for a water pump unit. In the parallel water pump units, k water pumps converters form a sub-pump unit A. The water output Q.sub.1 of a first water pump in the sub-pump unit A, the input power P.sub.1 of the frequency converter corresponding to Q.sub.1 and the operating frequency f.sub.1 of the frequency converter corresponding to Q.sub.1 are recorded, where Q.sub.A=Q.sub.1, P.sub.A=P.sub.1. The Q.sub.A−P.sub.A curve of an operating water pump serves as the working curve w.sub.1, where Q.sub.A=mQ.sub.1 and P.sub.A=mP.sub.1, and k≥m≥2. The working curve w.sub.m of m operating water pumps operating at the same frequency is obtained, where f.sub.1=f.sub.2= . . . =f.sub.m. The intersection point of the working curve w.sub.m−1 and the working curve w.sub.m is the optimal switching point between m−1 operating water pumps and m operating water pumps under the constant pressure H.sub.s.
Claims
1. A power-saving optimization operation method and switching point determining method for a water pump unit, wherein in the parallel water pump units, k water pumps of the same model equipped with frequency converters form a sub-pump unit A, k is an integer greater than 1, k1 water pumps of other models are provided, k1 is an integer greater than or equal to 0, the parallel water pump units use a constant pressure operation mode, the constant pressure value is H.sub.s, the constant pressure value H.sub.s is the value equivalent to the total head of the water pump unit, the density of the delivered liquid is ρ, the total water output of the sub-pump unit A is Q.sub.A, the total input power of the frequency converter in the sub-pump unit A is P.sub.A, any water pump in the sub-pump unit A is designated as a first water pump, the water output of the first water pump in the sub-pump unit A is Q.sub.i, the input power of the frequency converter is P.sub.i, the operating frequency is f.sub.i, Q.sub.A=Q.sub.1+Q.sub.2+ . . . +Q.sub.k, P.sub.A=P.sub.1+P.sub.2+ . . . +P.sub.k, for the sub-pump unit A, the ρ.sup.αQ.sub.A.sup.φH.sub.s.sup.λP.sub.A.sup.μ−βρ.sup.ωQ.sub.A.sup.δH.sub.s.sup.ξP.sub.A.sup.σ curve obtained under the constant pressure operation mode serves as the working curve w, the optimal switching point and the optimal operation method of the sub-pump unit A are obtained, α, φ, λ, μ, β, ω, δ, ξ and σ are coefficients, β≠0, φ and μ cannot be equal to 0 at the same time, φ and δ cannot be equal to 0 at the same time, σ and δ cannot be equal to 0 at the same time, σ and μ cannot be equal to 0 at the same time.
2. The power-saving optimization operation method and switching point determining method for a water pump unit according to claim 1, wherein: when the parallel water pump units keep the operating status of the constant pressure H.sub.s, the water output Q.sub.1 of a first water pump in the sub-pump unit A and the input power P.sub.1 of the frequency converter corresponding to the first water pump corresponding to Q.sub.1 are recorded, where Q.sub.A=Q.sub.1, P.sub.A=P.sub.1, the working curve w.sub.1 of an operating water pump is obtained; Q.sub.A=(m−1) Q.sub.1 and P.sub.A=(m−1) P.sub.1, where m is a positive integer, and k≥m≥2; the working curve w.sub.m−1 of m−1 operating water pumps operating at the same frequency is obtained, where f.sub.1=f.sub.2= . . . =f.sub.m−1, Q.sub.A=mQ.sub.1 and P.sub.A=mP.sub.1, where m is a positive integer, and k≥m≥2; the working curve w.sub.m of m operating water pumps operating at the same frequency is obtained, where f.sub.1=f.sub.2= . . . =f.sub.m; the intersection point of the working curve w.sub.m−1 and the working curve w.sub.m is the optimal switching point between m−1 operating water pumps and m operating water pumps under the constant pressure H.sub.s, where Q.sub.A=Q.sub.m−1, m, P.sub.A=P.sub.m−1, m; at the intersection point, H.sub.s is the same, Q.sub.A is the same and P.sub.A is the same, so that the efficiency of m−1 operating water pumps is the same as that of m operating water pumps, which is referred to as “equivalent switching”; Q.sub.m−1, m is the optimal switching point expressed by the total water output of the sub-pump unit A, P.sub.m−1, m is the optimal switching point expressed by the total input power of the frequency converter in the sub-pump unit A, m−1 water pumps operate, f.sub.1=f.sub.2= . . . =f.sub.m−1, m water pumps operate, f.sub.1=f.sub.2= . . . =f.sub.m, the frequency converters corresponding to the operating water pumps of the same model operate at the same output frequency, which is referred to as “the same pump with the same frequency”, and Q.sub.i, P.sub.i, H.sub.s and the operating efficiency of each operating water pump are the same.
3. The power-saving optimization operation method and switching point determining method for a water pump unit according to claim 2, wherein in engineering application, any one of Q.sub.m−1, m and P.sub.m−1, m is taken as the value of the optimal switching point between m−1 operating water pumps and m operating water pumps of the sub-pump unit A under the constant pressure H.sub.s, in the sub-pump unit A, the actual switching point is taken as the value of the optimal switching point multiplied by (1−θ.sub.1) when the number of operating water pumps increases from m−1 to m, where 0.15≥θ.sub.1≥0, and the actual switching point is taken as the value of the optimal switching point multiplied by (1−ε.sub.1) when the number of operating water pumps is reduced from m to m−1, where 0.15≥ε.sub.1≥0.
4. The power-saving optimization operation method and switching point determining method for a water pump unit according to claim 2, wherein for the sub-pump unit A, the curve ρ.sup.αQ.sub.A.sup.φH.sub.s.sup.λf.sub.A.sup.γ−νρ.sup.ωQ.sub.A.sup.δH.sub.s.sup.ξf.sub.A.sup.ψ obtained under the constant pressure operation mode is taken as the frequency curve y, Q.sub.m−14, m is used to obtain the optimal frequency switching point and the optimal operation method of the sub-pump unit A, α, φ, λ, γ, ν, ω, δ, ξ, ψ are coefficients, ν≠0, φ and γ cannot be equal to 0 at the same time, φ and δ cannot be equal to 0 at the same time, ψ and δ cannot be equal to 0 at the same time, and ψ and γ cannot be equal to 0 at the same time.
5. The power-saving optimization operation method and switching point determining method for a water pump unit according to claim 4, wherein when the parallel water pump units keep the operating status of the constant pressure H.sub.s, the water output Q.sub.1 of a first water pump in the sub-pump unit A and the frequency f.sub.1 of the frequency converter corresponding to Q.sub.1 are recorded, where Q.sub.A=Q.sub.1, f.sub.A=f.sub.1, f.sub.A represents the value expressed by one frequency when the output frequencies of all operating frequency converters in the sub-pump unit A are the same, the frequency curve y.sub.1 of an operating water pump is obtained, Q.sub.A=(m−1)Q.sub.1 and f.sub.A=f.sub.1, where m is a positive integer and k≥m≥2; the frequency curve y.sub.m−1 of m−1 operating water pumps operating at the same frequency is obtained, where f.sub.A=f.sub.1=f.sub.2= . . . =f.sub.m−1; Q.sub.A=mQ.sub.1 and f.sub.A=f.sub.1, where m is a positive integer and k≥m≥2; the frequency curve y.sub.m of m operating water pumps operating at the same frequency is obtained, f.sub.A=f.sub.1=f.sub.2= . . . =f.sub.m; the switching point on the frequency curve of Q.sub.m−1, m corresponding to y.sub.m−1 is f.sub.m−1, m, f.sub.m−1, m is the operating frequency of the frequency converters of m−1 operating water pumps at the optimal switching point, the switching point on the frequency curve of Q.sub.m−1, m corresponding to y.sub.m is f.sub.m, m−1, f.sub.m, m−1 is the operating frequency of the frequency converters of m operating water pumps at the optimal switching point, where f.sub.m−1, m>f.sub.m, m−1.
6. The power-saving optimization operation method and switching point determining method for a water pump unit according to claim 5, wherein in engineering application, in the sub-pump unit A, the actual switching point is taken as f.sub.m−1, m (1+θ.sub.2) when the number of operating water pumps increases from m−1 to m, where 0.15≥θ.sub.2≥0, and the actual switching point is taken as f.sub.m, m−1 (1−ε.sub.2) when the number of operating water pumps is reduced from m to m−1, where 0.15≥ε.sub.2≥0.
7. The power-saving optimization operation method and switching point determining method for a water pump unit according to claim 1, wherein: β.sub.1ρQ.sub.AH.sub.s/P.sub.A represents the operating efficiency η(H.sub.s) of the sub-pump unit A, β.sub.1 is a coefficient, the sub-pump unit A operates under the constant pressure H.sub.s, the optimal switching point is used to switch the number of operating water pumps, and when Q.sub.A≥Q.sub.1,2, the operating efficiency of the sub-pump unit A is η(H.sub.s)≥β.sub.1ρQ.sub.1,2H.sub.s/P.sub.1,2.
8. The power-saving optimization operation method and switching point determining method for a water pump unit according to claim 2, wherein in engineering application, the control method of “the same pump with the same frequency” uses the bus communication signal and the analog output signal of the controller to send the same frequency value to all frequency converters at one time.
9. A power-saving optimization operation method and switching point determining method for a water pump unit, comprising: acquiring the water output of each water pump in the water pump unit, the constant pressure value of the water pump unit, the input power of each frequency converter and the density of liquid delivered by the water pump unit; determining the total water output for a water pump unit according to the water output of each water pump, and determining the total input power of a frequency converter in the water pump unit according to the input power of each frequency converter; acquiring a first specific coefficient set; wherein the first coefficient set comprises α, φ, λ, γ, ν, ω, δ, ξ, ψ, where ν≠0, φ and γ cannot be equal to 0 at the same time, φ and δ cannot be equal to 0 at the same time, ψ and δ cannot be equal to 0 at the same time, and ψ and γ cannot be equal to 0 at the same time; determining and obtaining the working curve in the constant pressure operation mode according to the total water output, the constant pressure value of the water pump unit, the total input power of the frequency converter, the density of the liquid delivered by the water pump unit and the first specific coefficient set; determining the optimal switching point and the optimal operation method of each water pump in the water pump unit according to the working curve; using the value near the optimal switching point as the actual switching point value, maintaining the number of operating water pumps at the actual switching point, increasing the number of operating water pumps when the flow rate is greater than the actual switching point value, and decreasing the number of operating water pumps when the flow rate is less than the actual switching point value.
10. The power-saving optimization operation method and switching point determining method for a water pump unit according to claim 9, further comprising: acquiring the operating frequency and a second specific coefficient set of each water pump in the water pump unit; wherein the second specific coefficient set comprises α, φ, λ, γ, ν, ω, δ, ξ, ψ, where ν≠0, φ and γ cannot be equal to 0 at the same time, φ and δ cannot be equal to 0 at the same time, ψ and δ cannot be equal to 0 at the same time, and ψ and γ cannot be equal to 0 at the same time; determining and obtaining the frequency curve in the constant pressure operation mode according to the total water output, the constant pressure value of the water pump unit, the operating frequency and the second specific coefficient set; determining the optimal switching point and the optimal operation method of each water pump in the water pump unit according to the frequency curve.
Description
BRIEFT DESCRIPTION OF THE DRAWINGS
[0023] In order to explain the embodiments of the present disclosure or the technical scheme in the prior art more clearly, the drawings needed in the embodiments will be briefly introduced hereinafter. Obviously, the drawings in the following description are only some embodiments of the present disclosure. For those skilled in the art, other drawings can be obtained according to these drawings without paying creative labor.
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] The technical scheme in the embodiments of the present disclosure will be described clearly and completely hereinafter with reference to the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only some embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments of the present disclosure, all other embodiments obtained by those skilled in the art without paying creative labor belong to the scope of protection of the present disclosure.
[0029] The purpose of the present disclosure is to provide a power-saving optimization operation method and switching point determining method for a water pump unit, so as to find and determine the power-saving optimal switching point and the optimal operation method for a water pump unit in engineering.
[0030] In order to make the above objects, features and advantages of the present disclosure more obvious and understandable, the present disclosure will be further explained in detail hereinafter with reference to the drawings and specific embodiments.
[0031] In
[0032] In
[0033] In
[0034] In addition, corresponding to the technical scheme provided above, the present disclosure further correspondingly provides another power-saving optimization operation method and switching point determining method for a water pump unit. As shown in FIG. 4, the power-saving optimization operation method and switching point determining method for a water pump unit comprise:
[0035] Step 100: acquiring the water output of each water pump in the water pump unit, the constant pressure value of the water pump unit, the input power of each frequency converter and the density of liquid delivered by the water pump unit;
[0036] Step 101: determining the total water output for a water pump unit according to the water output of each water pump, and determining the total input power of a frequency converter in the water pump unit according to the input power of each frequency converter;
[0037] Step 102: acquiring a first specific coefficient set; wherein the first coefficient set comprises α, φ, λ, γ, ν, ω, δ, ξ, ψ, where ν≠0, φ and γ cannot be equal to 0 at the same time, φ and δ cannot be equal to 0 at the same time, ψ and δ cannot be equal to 0 at the same time, and ψ and γ cannot be equal to 0 at the same time;
[0038] Step 103: determining and obtaining the working curve in the constant pressure operation mode according to the total water output, the constant pressure value of the water pump unit, the total input power of the frequency converter, the density of the liquid delivered by the water pump unit and the first specific coefficient set;
[0039] Step 104: determining the optimal switching point and the optimal operation method of each water pump in the water pump unit according to the working curve;
[0040] Further, the power-saving optimization operation method and switching point determining method for a water pump unit further comprise:
[0041] Step 105: acquiring the operating frequency and a second specific coefficient set of each water pump in the water pump unit; wherein the second specific coefficient set comprises α, φ, λ, γ, ν, ω, δ, ξ, ψ, where ν≠0, φ and γ cannot be equal to 0 at the same time, φ and δ cannot be equal to 0 at the same time, ψ and δ cannot be equal to 0 at the same time, and ψ and γ cannot be equal to 0 at the same time;
[0042] Step 106: determining and obtaining the frequency curve in the constant pressure operation mode according to the total water output, the constant pressure value of the water pump unit, the operating frequency and the second specific coefficient set;
[0043] Step 107: determining the optimal switching point and the optimal operation method of each water pump in the water pump unit according to the frequency curve and the first power-saving optimization operation method and switching point determining method described above.
[0044] In the technical scheme of another water pump unit power-saving optimization operation method and switching point determining method provided, refer to the first water pump unit power-saving optimization operation method and switching point determining method for its substantive implementation process. Because their implementation methods are basically the same, they will not be described in detail here.
[0045] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. It is sufficient to refer to the same and similar parts among each embodiment.
[0046] In the present disclosure, a specific example is applied to illustrate the principle and implementation of the present disclosure, and the explanation of the above embodiments is only used to help understand the method and its core idea of the present disclosure. At the same time, according to the idea of the present disclosure, there will be some changes in the specific implementation and application scope for those skilled in the art. To sum up, the contents of this specification should not be construed as limiting the present disclosure.