BATTERY PACK INCLUDING THERMAL SPREAD INHIBITION STRUCTURE

Abstract

A battery pack includes a battery module housing configured to receive a plurality of battery cells, a battery pack case configured to receive one or more battery module housings, a water tank located above the battery module housings, and a heat sink located under the battery module housings. The battery module housing is configured to wrap the plurality of battery cells. In a battery pack including a plurality of battery modules, it is possible to prevent thermal spread between adjacent battery modules when fire breaks out in a battery cell.

Claims

1. A battery pack comprising: at least one battery module housing configured to receive a plurality of battery cells; a battery pack case configured to receive the at least one module housing; a water tank located above the at least one module housing; and a heat sink located under the at least one module housing, wherein the at least one battery module housing is configured to wrap the plurality of battery cells.

2. The battery pack according to claim 1, wherein a flow path configured to guide flow of a coolant introduced into and discharged from the heat sink is formed in the heat sink.

3. The battery pack according to claim 1, wherein the water tank is configured to have a size that covers an upper surface of the at least one module housing.

4. The battery pack according to claim 1, wherein the water tank is attached to an inside of an upper surface of the battery pack case.

5. The battery pack according to claim 1, wherein the battery pack case is configured to have a structure in which an upper part of the battery pack case is open, and wherein the water tank is coupled to the battery pack case so as to cover the open upper surface of the battery pack case.

6. The battery pack according to claim 1, wherein a through-hole is formed in a first surface of the water tank that faces the at least one module housing, and wherein a sealing member is added to the through-hole.

7. The battery pack according to claim 6, wherein the sealing member is made of a material that is melted by high-temperature gas or sparks discharged from the at least one battery module housing.

8. The battery pack according to claim 7, wherein the through-hole is opened as a result of melting of the sealing member, and wherein a coolant received in the water tank is sprayed to an outer surface of the at least one battery module housing through the through-hole.

9. The battery pack according to claim 6, wherein the through-hole is a plurality of holes formed in the first surface so as to be uniformly dispersed.

10. The battery pack according to claim 1, the at least one battery module housing is a plurality of module housings, and wherein a partition wall is added between the plurality of battery module housings.

11. The battery pack according to claim 6, wherein the through-hole is filled with the sealing member, and wherein the sealing member comprises an extension portion having a width that is greater than a circumference of the through-hole.

12. The battery pack according to claim 1, wherein each of the plurality of battery cells is a pouch-shaped battery cell, a prismatic battery cell, or a cylindrical battery cell.

Description

DESCRIPTION OF DRAWINGS

[0039] FIG. 1 is a perspective view of a battery pack according to a first embodiment of the present invention.

[0040] FIG. 2 is an exploded perspective view of the battery pack according to the first embodiment.

[0041] FIG. 3 is a sectional view of the battery pack taken along line A-A′ of FIG. 1.

[0042] FIG. 4 is a schematic view illustrating a situation in which flames are extinguished when fire breaks out in the battery pack according to the first embodiment.

[0043] FIG. 5 is an exploded perspective view of a battery pack according to a second embodiment.

[0044] FIG. 6 is a sectional view of the battery pack according to the second embodiment.

[0045] FIG. 7 is a schematic view illustrating a situation in which flames are extinguished when fire breaks out in the battery pack according to the second embodiment.

[0046] FIG. 8 is an exploded perspective view of a battery pack according to a third embodiment.

[0047] FIG. 9 is a sectional view of the battery pack according to the third embodiment.

[0048] FIG. 10 is a schematic view illustrating a situation in which flames are extinguished when fire breaks out in the battery pack according to the third embodiment.

BEST MODE

[0049] Now, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings such that the preferred embodiments of the present invention can be easily implemented by a person having ordinary skill in the art to which the present invention pertains. In describing the principle of operation of the preferred embodiments of the present invention in detail, however, a detailed description of known functions and configurations incorporated herein will be omitted when the same may obscure the subject matter of the present invention.

[0050] In addition, the same reference numbers will be used throughout the drawings to refer to parts that perform similar functions or operations. In the case in which one part is said to be connected to another part throughout the specification, not only may the one part be directly connected to the other part, but also, the one part may be indirectly connected to the other part via a further part. In addition, that a certain element is included does not mean that other elements are excluded, but means that such elements may be further included unless mentioned otherwise.

[0051] In addition, a description to embody elements through limitation or addition may be applied to all inventions, unless particularly restricted, and does not limit a specific invention.

[0052] Also, in the description of the invention and the claims of the present application, singular forms are intended to include plural forms unless mentioned otherwise.

[0053] Also, in the description of the invention and the claims of the present application, “or” includes “and” unless mentioned otherwise. Therefore, “including A or B” means three cases, namely, the case including A, the case including B, and the case including A and B.

[0054] In addition, all numeric ranges include the lowest value, the highest value, and all intermediate values therebetween unless the context clearly indicates otherwise.

[0055] Embodiments of the present invention will be described in detail with reference to the accompanying drawings.

[0056] FIG. 1 is a perspective view of a battery pack according to a first embodiment of the present invention, and FIG. 2 is an exploded perspective view of the battery pack according to the first embodiment.

[0057] Referring to FIGS. 1 and 2, the battery pack according to the present invention includes a battery module housing 110 configured to receive a plurality of battery cells 120, a battery pack case 100 configured to receive one or more battery module housings 110, a water tank 200 located above the battery module housings 110, and a heat sink 300 located under the battery module housings 110, wherein each of the battery module housings 110 is configured to wrap the plurality of battery cells 120.

[0058] A through-hole is formed in the lower surface of the water tank 200. A sealing member 220 is added to the through-hole in order to prevent discharge of a coolant through the through-hole when the battery pack is in a normal state. Since the sealing member 220 is added to the lower surface of the water tank, the sealing member is not visible from outside of the battery pack. For the convenience of description, however, the sealing member 220 is shown with a solid line in FIGS. 1 and 2.

[0059] In a concrete example, each of the plurality of battery cells 120 may be a pouch-shaped battery cell, and the bottoms of electrode assembly receiving portions are disposed so as to be perpendicular to the ground in the state in which the pouch-shaped battery cells are stacked such that the electrode assembly receiving portions are in tight contact with each other.

[0060] The pouch-shaped battery cell may be a bidirectional battery cell having a positive electrode lead and a negative electrode lead protruding in opposite directions or a unidirectional battery cell having a positive electrode lead and a negative electrode lead protruding in the same direction.

[0061] A flow path 310 configured to guide flow of the coolant introduced into and discharged from the heat sink is formed in the heat sink 300, and the temperature of the coolant introduced into and discharged from the heat sink 300 may be maintained at a predetermined level. Even though heat is generated in the battery cell 120 due to repeated charging and discharging of a lithium secondary battery, therefore, it is possible to inhibit an increase in overall temperature of the battery pack.

[0062] The water tank 200 is formed in a rectangular parallelepiped shape in which the lower surface of the water tank that faces the battery module housings and the upper surface of the water tank, which is opposite the lower surface, are wide, and the area of each of the upper surface and the lower surface has a size that covers the upper surfaces of all of the plurality of battery module housings 110 received in the battery pack case 100.

[0063] In a concrete example, the battery pack case 100 may be a rectangular parallelepiped box from which an upper surface is removed such that an upper part of the battery pack case is open, and the water tank 200 may be coupled to the battery pack case 100 so as to cover the open upper surface of the battery pack case 100.

[0064] That is, the water tank 200 is disposed at the upper surfaces of the battery module housings 110, and therefore the water tank may serve as a cover of the battery pack case having the open upper surface.

[0065] In another concrete example, the battery pack case 100 may be a structure including a rectangular parallelepiped case body from which an upper surface is removed such that an upper part of the battery pack case is open and a top plate coupled to the open upper surface. At this time, the water tank 200 may be coupled to the top plate. That is, the water tank 200 may be attached to an inner surface of the top plate.

[0066] Alternatively, the top plate may be the upper surface of the water tank, and the water tank may be integrated with the top plate.

[0067] The battery module housing 110 may be configured to wrap opposite side surfaces of a battery cell stack, in which the bottoms of the electrode assembly receiving portions of the pouch-shaped battery cells are disposed so as to be perpendicular to the ground, parallel to the bottoms of the electrode assembly receiving portions and to wrap the upper surface and the lower surface of the battery cell stack.

[0068] During repeated charging and discharging of the battery cell 120, the electrode assembly is expanded and contracted, and gas is generated as a byproduct of charging and discharging. As a result, the battery module housing may swell. A partition wall 130 may be added between one battery module housing 110 and another battery module housing 110 in order to minimize the effect of swelling of one battery module housing 110 on battery module housings adjacent thereto and to fix and support the battery module housings 110.

[0069] FIG. 3 is a sectional view of the battery pack taken along line A-A′ of FIG. 1, and FIG. 4 is a schematic view illustrating a situation in which flames are extinguished when fire breaks out in the battery pack according to the first embodiment.

[0070] Referring to FIGS. 3 and 4, a plurality of battery module housings 110 is disposed in the battery pack case 100, and a plurality of battery cells 120 is disposed in each battery module housing 110. The water tank 200 is disposed above the plurality of battery module housings 110, and the interior of the water tank 200 is filled with a coolant configured to lower the temperature of a battery module increased by a heated or ignited battery cell.

[0071] A through-hole is formed in one surface of the water tank 200 that faces the battery module housings 110, and a sealing member 220 is added to the through-hole in order to hermetically seal the through-hole. The sealing member 220 is made of a material that is melted by high-temperature gas or sparks discharged from the battery cell 120. That is, when the battery cell 120 is in a normal state, the state in which the through-hole is hermetically sealed by the sealing member 220 is maintained. As the temperature of an ignited battery cell, e.g. a battery cell 120′, is increased, however, the temperature of the battery module housing 110 that wraps the battery cell 120′ may exceed the melting temperature of the sealing member. At this time, the sealing member 220 adjacent to the high-temperature battery module housing is melted, whereby the through-hole 230 is opened.

[0072] The coolant received in the water tank 200 is evaporated due to an increase in temperature of the battery module housing, whereby the volume of the coolant is increased and thus the coolant is transformed into a high pressure state. When the through-hole 230 is opened, therefore, the coolant may be sprayed toward the battery module housing at a high pressure.

[0073] At this time, the shape of the sealing member 220 that is not adjacent to the ignited battery cell 120′ may be maintained without melting. Consequently, the coolant may be ejected through only the through-hole from which the sealing member has been removed.

[0074] The battery module housing according to the present invention is a closed type battery module housing, from which no battery cells are exposed. Consequently, the coolant cannot be directly introduced into an ignited battery cell but can be sprayed to the outer surface of the battery module housing 110 having the ignited battery cell. As described above, the coolant is sprayed to the outer surface of the battery module housing 110 to lower the temperature of the high-temperature battery module housing 110, whereby it is possible to prevent or delay thermal spread to battery modules adjacent thereto.

[0075] The sealing member may be made of a thermoplastic polymer resin having a melting point of about 200° C. or less. For example, a material having a melting point of about 100° C. to about 200° C., such as polyethylene or polypropylene, may be used as the thermoplastic polymer resin.

[0076] The through-hole is filled with the sealing member 220, and the sealing member may include an extension portion 225 further extending outwards from the outer surface of the water tank than the circumference of the through-hole. The extension portion 225 is a portion that further extends from the outer surface of the water tank. In a normal state, the extension portion may increase the force of coupling between the water tank and the sealing member 220. When fire breaks out in the battery cell, the extension portion and the sealing member may be sequentially melted as the result of temperature rise, whereby the through-hole may be opened.

[0077] When a battery cell constituted by a lithium secondary battery is defective, overcharged, or overheated, a thermal runaway phenomenon occurs in the battery cell. When the battery cell is in a thermal runaway state, the temperature of the battery cell may rise up to a temperature at which gas venting occurs, e.g. about 260° C. In addition, the temperature of the battery cell may be continuously increased while gas venting occurs.

[0078] In the case in which a plurality of battery cells is received in a battery pack case to manufacture a battery pack, when one battery cell is in a thermal runaway state, heat and flames may be transferred to a battery cell adjacent thereto, whereby the adjacent battery cell may be overheated and may thus be in a thermal runaway state. The battery cell in the thermal runaway state may heat another battery cell adjacent thereto, whereby a thermal runaway chain reaction may occur. When a battery cell in a thermal runaway state is present in the battery pack case, therefore, thermal runaway of a plurality of battery cells may occur, and this may spread more widely, whereby great damage may be caused. In the case in which a plurality of battery cells is in a thermal runaway state, the battery cells may reach a temperature of about 1000° C. or higher, and this temperature is maintained until the battery cells are completely destroyed by fire, whereby a user may be in danger.

[0079] Consequently, it is very important to extinguish the ignited battery cell before flames and heat of the ignited battery cell spread to a battery cell adjacent thereto.

[0080] In the battery pack according to the present invention, therefore, the water tank 200 containing the coolant is provided at a position adjacent to the upper parts of the battery module housings 110, and the through-hole, through which the coolant flows out, is hermetically sealed by the sealing member having a low melting point. When the sealing member 220 is melted by an ignited battery cell, therefore, the through-hole 230 is opened. Consequently, the coolant received in the water tank 200 is sprayed to the outer surface of the battery module housing 110 through the through-hole. The battery module housing according to the present invention is a closed type battery module housing configured such that the battery cells are not exposed to the coolant sprayed from the water tank. Consequently, the coolant is sprayed to the outer surface of the battery module housing, whereby it is possible to prevent or delay thermal spread to battery modules adjacent thereto.

[0081] It is possible to prevent flames generated by the overheated or ignited pouch-shaped battery cell from being spread between the battery modules through the above process, and therefore it is possible to secure time necessary to extinguish flames of the battery cell using a watering facility located at the outside.

[0082] In addition, when the battery pack according to the present invention is mounted at a position close to a user, e.g. in an electric vehicle, it is possible to delay spread of flames of the battery cell, and therefore it is possible to secure time for a user to safely evacuate.

[0083] The through-hole formed in the water tank 200 may be configured to have a structure in which a plurality of holes is formed in one surface of the water tank so as to be uniformly dispersed. Even though fire breaks out in a certain battery module, therefore, the coolant may be accurately sprayed to a battery module housing including an ignited battery cell. That is, the number of through-holes formed in the water tank may be set in consideration of the size and number of battery module housings and the shape, size, and number of battery cells disposed in the battery module housing.

[0084] FIG. 5 is an exploded perspective view of a battery pack according to a second embodiment, FIG. 6 is a sectional view of the battery pack according to the second embodiment, and FIG. 7 is a schematic view illustrating a situation in which flames are extinguished when fire breaks out in the battery pack according to the second embodiment.

[0085] Referring to FIGS. 5 to 7, the battery pack includes a battery module housing 110 configured to receive a plurality of battery cells 120, a battery pack case 100 configured to receive one or more battery module housings 110, a water tank 200 located above the battery module housings 110, and a heat sink 300 located under the battery module housings 110, wherein each of the battery module housings 110 is configured to wrap outer surfaces of the plurality of battery cells 120.

[0086] Each of the plurality of battery cells 120 is a prismatic battery cell that is generally configured to have a hexahedral structure and that has an electrode assembly received in a battery case made of a metal material, wherein a positive electrode terminal and a negative electrode terminal may protrude from the upper surface of the prismatic battery cell so as to face the water tank 200. The prismatic battery cells may be disposed in tight contact with each other such that relatively wide side surfaces of the prismatic battery cells are stacked so as to be adjacent to each other.

[0087] In addition, a through-hole is formed in one surface of the water tank 200 that faces the plurality of battery module housings, and a sealing member 220 made of a material that has a low melting point is added to the through-hole. When fire breaks out in the battery cell, the sealing member may be melted to open the through-hole, and the coolant received in the water tank may be sprayed to the outer surface of the battery module housing 110 through the through-hole.

[0088] In addition thereto, the description of the battery pack according to the first embodiment is equally applicable to the battery pack according to the second embodiment. In addition, the same components of the second embodiment as the first embodiment may be denoted by the same reference numerals.

[0089] FIG. 8 is an exploded perspective view of a battery pack according to a third embodiment, FIG. 9 is a sectional view of the battery pack according to the third embodiment, and FIG. 10 is a schematic view illustrating a situation in which flames are extinguished when fire breaks out in the battery pack according to the third embodiment.

[0090] Referring to FIGS. 8 to 10, the battery pack includes a battery module housing 110 configured to receive a plurality of battery cells 120, a battery pack case 100 configured to receive one or more battery module housings 110, a water tank 200 located above the battery module housings 110, and a heat sink 300 located under the battery module housings 110, wherein each of the battery module housings 110 is configured to wrap outer surfaces of the plurality of battery cells 120.

[0091] Each of the plurality of battery cells 120 is a cylindrical battery cell that is generally configured to have a cylindrical structure and that has an electrode assembly received in a battery case made of a metal material, wherein a positive electrode terminal may protrude upwards so as to face the water tank 200.

[0092] In addition, a through-hole is formed in one surface of the water tank 200 that faces the plurality of battery module housings, and a sealing member 220 made of a material that has a low melting point is added to the through-hole. When fire breaks out in the battery cell, the sealing member may be melted to open the through-hole, and the coolant received in the water tank may be sprayed to the outer surface of the battery module housing 110 through the through-hole.

[0093] In addition thereto, the description of the battery pack according to the first embodiment is equally applicable to the battery pack according to the third embodiment. In addition, the same components of the third embodiment as the first embodiment may be denoted by the same reference numerals.

[0094] Those skilled in the art to which the present invention pertains will appreciate that various applications and modifications are possible within the category of the present invention based on the above description.

DESCRIPTION OF REFERENCE NUMERALS

[0095] 100: Battery pack case [0096] 110: Battery module housing [0097] 120, 120′: Battery cells [0098] 130: Partition wall [0099] 200: Water tank [0100] 220: Sealing member [0101] 225: Extension portion [0102] 230: Through-hole [0103] 300: Heat sink [0104] 310: Flow path