METHOD FOR MODIFYING BLADES OF FAN, COMPRESSOR, AND TURBINE OF AXIAL FLOW TYPE, AND BLADES OBTAINED BY THE MODIFICATION
20230243264 · 2023-08-03
Assignee
Inventors
- Yasuhiro OKAMURA (Tokyo, JP)
- Masaaki HAMABE (Tokyo, JP)
- Daisuke Nishii (Tokyo, JP)
- Juo FURUKAWA (Tokyo, JP)
Cpc classification
F05D2250/231
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/711
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Provided is a blade capable of optimizing an outflow angle in substantially the entire hub region and tip region, particularly in a blade-end-side hub region and a blade-end-side tip region. The blade includes: a base blade part; a suction-side elevated portion provided on a suction surface near a trailing edge in at least one of the blade-end-side tip region and the blade-end-side hub region of the base blade part; and a pressure-side elevated portion provided on a pressure surface near the trailing edge in at least one of a midspan-side tip region and a midspan-side hub region of the base blade part. An airfoil at each spanwise position where the elevated portion is provided is such that a trailing-edge curve of a base airfoil is changed to a modified trailing-edge curve. The modified trailing-edge curve includes a portion of the trailing-edge curve of the base airfoil in the spanwise region where the elevated portion is provided, the portion being closer to the pressure side or the suction side than the trailing edge, and an elevated portion curve. The elevated portion curve includes a concave front-side curve and a convex rear-side curve.
Claims
1. A blade for a fan, a compressor, or a turbine of axial-flow type, the blade comprising: a base blade part having a tip region including a blade-end-side tip region and a midspan-side tip region located closer to a blade center than the blade-end-side tip region, and a hub region including a blade-end-side hub region and a midspan-side hub region located closer to the blade center than the blade-end-side hub region; a suction-side elevated portion provided on a suction surface near a trailing edge in at least one of the blade-end-side tip region and the blade-end-side hub region of the base blade part; and a pressure-side elevated portion provided on a pressure surface near the trailing edge in at least one of the midspan-side tip region and the midspan-side hub region of the base blade part, the base blade part having a base airfoil including a leading-edge curve, a trailing-edge curve that is an arc, and a concave pressure-side curve and a convex suction-side curve each extending between the leading-edge curve and the trailing-edge curve at each of spanwise positions, wherein the blade has the base airfoil in a spanwise region where neither the suction-side elevated portion nor the pressure-side elevated portion is provided, a modified suction-surface airfoil in a spanwise region where the suction-side elevated portion is provided, and a modified pressure-surface airfoil in a spanwise region where the pressure-side elevated portion is provided, the modified suction-surface airfoil includes the leading-edge curve, the pressure-side curve and the suction-side curve of the base airfoil in the spanwise region where the suction-side elevated portion is provided, and a modified suction-surface trailing-edge curve, the modified pressure-surface airfoil includes the leading-edge curve, the pressure-side curve and the suction-side curve of the base airfoil in the spanwise region where the pressure-side elevated portion is provided, and a modified pressure-surface trailing-edge curve, the modified suction-surface trailing-edge curve includes a portion of the trailing-edge curve of the base airfoil in the spanwise region where the suction-side elevated portion is provided, the portion being closer to the pressure-side curve than the trailing edge, and an elevated portion curve, the modified pressure-surface trailing-edge curve includes a portion of the trailing-edge curve of the base airfoil in the spanwise region where the pressure-side elevated portion is provided, the portion being closer to the suction-side curve than the trailing edge, and an elevated portion curve, and the elevated portion curve includes a concave front-side curve and a convex rear-side curve.
2. The blade according to claim 1, wherein the rear-side curve is a part of an ellipse or a circle, and the front-side curve smoothly connects the rear-side curve and the pressure-side curve.
3. The blade according to claim 2, wherein the rear-side curve is a part of an ellipse that has a major axis having the trailing edge as an endpoint and being orthogonal to an imaginary straight line tangent to the trailing-edge curve of the base airfoil at the trailing edge, the ellipse having a minor diameter larger than a diameter of an arc forming the trailing-edge curve of the base airfoil, a part of an ellipse that has a minor axis having the trailing edge as an endpoint and being orthogonal to an imaginary straight line tangent to the trailing-edge curve of the base airfoil at the trailing edge, the ellipse having a major diameter larger than the diameter of the arc forming the trailing-edge curve of the base airfoil, or a part of a circle that has a center located on a straight line passing through the trailing edge and a center of the arc forming the trailing-edge curve of the base airfoil, the circle having a diameter larger than the diameter of the arc forming the trailing-edge curve of the base airfoil.
4. The blade according to claim 1, wherein the pressure-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is maximum at a spanwise position where an outflow angle of a blade row made up solely of base blade parts, each being the base blade part, is minimal below a design value, and the height smoothly decreases to 0 on both sides of the spanwise position.
5. The blade according to claim 4, wherein the suction-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is maximum at a spanwise position where the outflow angle of the blade row made up solely of the base blade parts is maximal above the design value, and the height smoothly decreases to 0 on both sides of the spanwise position.
6. The blade according to claim 4, wherein the suction-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is 0 at a blade-center-side end of the blade-end-side tip region and monotonically increases from the blade-center-side end of the blade-end-side tip region toward the blade-end-side end of the blade-end-side tip region.
7. The blade according to claim 1, wherein the hub region is a region in which a distance from a hub-side end of the base blade part is 0 to 50% of a total span of the base blade part, and the tip region is a region in which a distance from a tip-side end of the base blade part is 0 to 50% of the total span of the base blade part.
8. A method for modifying a blade of a fan, a compressor, or a turbine of axial-flow type, the method comprising: (1) a step of determining a base blade to be modified, the base blade being provided with a base airfoil including a leading-edge curve, a trailing-edge curve that is an arc, and a concave pressure-side curve and a convex suction-side curve each extending between the leading-edge curve and the trailing-edge curve at each of spanwise positions; (2) a step of determining a spanwise region in which a pressure-side elevated portion is to be provided on a pressure surface near a trailing edge and a spanwise region in which a suction-side elevated portion is to be provided on a suction surface near the trailing edge in at least one of a hub region and a tip region of the base blade at a time of providing the respective elevated portions in order to optimize an outflow angle in the base blade; and (3) a step of changing an airfoil of the base blade in the spanwise region where the pressure-side elevated portion is to be provided in the base blade from the base airfoil to a modified pressure-surface airfoil, and changing an airfoil of the base blade in the spanwise region where the suction-side elevated portion is to be provided in the base blade from the base airfoil to a modified suction-surface airfoil, wherein the modified pressure-surface airfoil is obtained by changing the trailing-edge curve of the base airfoil in the spanwise region where the pressure-side elevated portion is to be provided to a modified pressure-surface trailing-edge curve, the modified suction-surface airfoil is obtained by changing the trailing-edge curve of the base airfoil in the spanwise region where the suction-side elevated portion is to be provided to a modified suction-surface trailing-edge curve, the modified pressure-surface trailing-edge curve has, with the trailing edge as a boundary, the suction-side curve side formed as the same curve as the trailing-edge curve of the base airfoil in the spanwise region where the pressure-side elevated portion is to be provided, and the pressure-side curve side formed as an elevated portion curve, the modified suction-surface trailing-edge curve has, with the trailing edge as a boundary, the pressure-side curve side formed as the same curve as the trailing-edge curve of the base airfoil in the spanwise region where the suction-side elevated portion is to be provided, and the suction-side curve side formed as an elevated portion curve, and the elevated portion curve includes a concave front-side curve and a convex rear-side curve.
9. The method according to claim 8, wherein the suction-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is maximum at a spanwise position where an outflow angle of a blade row made up solely of base blade parts, each being the base blade part, is maximal above a design value, and the height smoothly decreases to 0 on both sides of the spanwise position.
10. The method according to claim 8, wherein the suction-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is 0 at a blade-center-side end of the blade-end-side tip region and monotonically increases from the blade-center-side end of the blade-end-side tip region toward the blade-end-side end of the blade-end-side tip region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODE FOR CARRYING OUT THE DISCLOSURE
[0032] Hereinafter, an embodiment of the present disclosure will be described in detail with reference to the accompanying drawings.
[0033]
[0034] The term “airfoil” is generally used to describe a shape (i.e., a single shape) in a section of a blade, but in the present specification, the term “airfoil” is used to describe a set of shapes in respective sections of a blade having predetermined features. The terms “base airfoil” and “modified airfoil”, which will be described later, are also used in this sense.
[0035] As illustrated in
[0036] Here, the base blade A.sub.B is a blade designed by an arbitrary method and may be either a two-dimensionally designed blade or a three-dimensionally designed blade. In addition, not only a newly designed blade but also an existing blade can be used as the base blade A.sub.B.
[0037] The base blade A.sub.B has a base airfoil AF.sub.B having the following feature with respect to the combination of configuration curves at each spanwise position. That is, as illustrated in
[0038] As described above, the base blade A.sub.B has the same airfoil (base airfoil AF.sub.B) at all spanwise positions. That is, the base blade A.sub.B has the same airfoil (base airfoil AF.sub.B) in the tip region illustrated in
[0039] The flow in the inter-blade channel CP of the blade row made up of the base blades A.sub.B was analyzed using computational fluid dynamics (CFD) considering the effect of viscosity, and a spanwise distribution of an outflow angle was obtained. The result thereof is illustrated in
[0040]
[0041] As illustrated in
[0042] Therefore, it is preferred that the outflow angle, which locally deviates from the design value in the hub region HR and the tip region TR, as described above, be brought closer to the design value.
[0043] In the method for modifying the blade according to the embodiment of the present disclosure, an elevated portion is provided on the pressure surface near the trailing edge of the base blade around a spanwise position where the outflow angle is minimal below the design value, and an elevated portion is provided on the suction surface near the trailing edge of the base blade around a spanwise position where the outflow angle is maximal above the design value. The concept of such modification is illustrated in
[0044] As illustrated in
[0045] Further, as illustrated in
[0046] Next, referring to
[0047]
[0048]
[0049] As illustrated in
[0050] In the example illustrated in the drawing, the shape of the pressure-side elevated portion EPP is common to the first modified blade A.sub.1 and the second modified blade A.sub.2. On the other hand, the shape of the suction-side elevated portion EPS is different between the first modified blade A.sub.1 and the second modified blade A.sub.2 as illustrated in the drawing. The difference in the shape of the suction-side elevated portion EPS will be described later.
[0051] In the modified blade A, the elevated portions (pressure-side elevated portion EPP and suction-side elevated portion EPS) can be added not only to the tip region TR but also to the hub region HB. In this case, the suction-side elevated portion EPS is added to a region (blade-end-side hub region) of the hub region HB adjacent to the channel inner wall HW, and the pressure-side elevated portion EPP is added to a region (midspan-side hub region) of the hub region HB closer to the blade center (tip region TR) than the blade-end-side hub region. In addition, the modified blade A may have an elevated portion only in one of the tip region TR and the hub region HB.
[0052] In the modified blade A obtained by adding the elevated portion to the base blade A.sub.B, the base blade A.sub.B is a part of the modified blade A and is not an independent blade. Therefore, when the configuration of the modified blade A is described, the expression of the base blade part A.sub.B will also be used. In this case, it can be said that the analysis by the CFD described above is performed on a blade row made up solely of the base blade parts A.sub.B (excluding the elevated portions) of the modified blades A.
[0053] As illustrated in
[0054] On the other hand, in the spanwise region where the pressure-side elevated portion EPP is provided (the midspan-side tip region TRm and midspan-side hub region) and in the spanwise region where the suction-side elevated portion EPS is provided (the blade-end-side tip region TRe and the blade-end-side hub region), the modified blade A has a modified airfoil AF.sub.M having the following feature with respect to the combination of the configuration curves (cf.
[0055] That is, the modified airfoil AF.sub.M is formed of the leading-edge curve LC, a modified trailing-edge curve TC.sub.M, and the concave pressure-side curve PC and the convex suction-side curve SC each extending between the leading-edge curve LC and the modified trailing-edge curve TC.sub.M.
[0056] Note that the modified airfoil AF.sub.M and the modified trailing-edge curve TC.sub.M in the spanwise region where the pressure-side elevated portion EPP is provided will be referred to as a modified pressure-surface airfoil AF.sub.MP and a modified pressure-surface trailing-edge curve TC.sub.MP, respectively (cf.
[0057] Here, the leading-edge curve LC, the pressure-side curve PC (in the case of the modified pressure-surface airfoil AF.sub.MP, a portion in front of the connection point with the modified pressure-surface trailing-edge curve TC.sub.MP to be described later), and the suction-side curve SC (in the case of the modified suction-surface airfoil AF.sub.MS, a portion in front of the connection point with the modified suction-surface trailing-edge curve TC.sub.MS to be described later) of the modified airfoil AF.sub.M (modified pressure-surface airfoil AF.sub.MP and modified suction-surface airfoil AF.sub.MS) are the same curves as the leading-edge curve LC, the pressure-side curve PC, and the suction-side curve SC of the base airfoil AF.sub.B at the corresponding spanwise positions, respectively.
[0058] Next, the modified pressure-surface trailing-edge curve TC.sub.MP of the modified trailing-edge curve TC.sub.M will be described in detail below with reference to
[0059] As illustrated in
[0060] The elevated portion curve EC is formed of a concave front-side curve FC and a convex rear-side curve RC.
[0061] The rear-side curve RC may be a part of an ellipse or a circle and may be any of the following (1) to (3). [0062] (1) A part of an ellipse, the ellipse satisfying the following conditions: the major axis has the trailing edge TE as an endpoint and is orthogonal to an imaginary straight line TL tangent to the trailing-edge curve TC (arc) of the base airfoil AF.sub.B at the trailing edge TE, and the minor diameter is larger than the diameter of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B (cf. FIG. &A). [0063] (2) A part of an ellipse, the ellipse satisfying the following conditions: the minor axis has the trailing edge TE as an endpoint and is orthogonal to an imaginary straight line TL tangent to the trailing-edge curve TC (arc) of the base airfoil AF.sub.B at the trailing edge TE, and the major diameter is larger than the diameter of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B (cf.
[0065] However, in a case where the elevated portions are provided in both the tip region TR and the hub region HB, only one of (1) to (3) above is selected as the rear-side curve RC of the pressure-side elevated portion EPP.
[0066] On the other hand, the front-side curve FC may be any curve as long as the curve smoothly connects the pressure-side curve PC of the base airfoil AF.sub.B and the rear-side curve RC described above. As an example, the front-side curve FC can be a part of a circle (i.e., an arc) tangent to both the pressure-side curve PC and the rear-side curve RC of the base airfoil AF.sub.B, as illustrated in
[0067] With the elevated portion curve EC thus configured, the modified pressure-surface airfoil AF.sub.MP has a bulge BG toward the pressure surface side near the trailing edge TE as compared with the base airfoil AF.sub.B (cf.
[0068] Here, the shape parameter (the major and minor diameters in the case of ellipses, and the diameter in the case of a circle) of the rear-side curve RC forming the modified pressure-surface trailing-edge curve TC.sub.MP of the modified pressure-surface airfoil AF.sub.MP are selected in consideration of the shape of the base airfoil AF.sub.B and the flow conditions (Reynolds number, etc.) around the base blade A.sub.B such that a desired effect can be obtained with respect to the increase in the outflow angle. Further, the shape parameter is a parameter representing the height of the pressure-side elevated portion EPP (the amount of elevation of the modified blade A in the thickness direction), and by continuously changing the shape parameter in the spanwise direction, it is possible to obtain the pressure-side elevated portion EPP with its height smoothly changing in the spanwise direction. Note that the shape parameter of the front-side curve FC (the diameter of an arc when the curve FC is formed as the arc) is selected such that the flow in the local concave portion formed by the front-side curve FC is smooth.
[0069] While the modified pressure-surface trailing-edge curve TC.sub.MP of the modified trailing-edge curve TC.sub.M has been described above with reference to
[0070] That is, in the description of the modified suction-surface trailing-edge curve TC.sub.MS, the modified pressure-surface airfoil AF.sub.MP, the modified pressure-surface trailing-edge curve TC.sub.MP, the pressure-side elevated portion EPP, the pressure-side curve PC, and the suction-side curve SC are respectively replaced with the modified suction-surface airfoil AF.sub.MS, the modified suction-surface trailing-edge curve TC.sub.MS, the suction-side elevated portion EPS, the suction-side curve SC, and the pressure-side curve PC, in the description of the modified pressure-surface trailing-edge curve TC.sub.MP.
[0071] Next, the difference in the shape of the elevated portion between the first modified blade A.sub.1 and the second modified blade A.sub.2 will be described below with reference to
[0072]
[0073] First, in both the first modified blade A.sub.1 and the second modified blade A.sub.2, the pressure-side elevated portion EPP is provided in a region of 70 to 88% span position (midspan-side tip region TRm), and its height is the maximum at the 84% span position. This is intended to maximize the height of the pressure-side elevated portion EPP at a spanwise position where the outflow angle is minimal below the design value in the base blade A.sub.B.
[0074] Next, in the first modified blade A.sub.1, the suction-side elevated portion EPS is provided in a region of 88 to 100% span position (blade-end-side tip region TRe), and its height is the maximum at the 90% span position. This is intended to maximize the height of the suction-side elevated portion EPS at a spanwise position where the outflow angle is maximal above the design value in the base blade A.sub.B. The shape of the elevated portion of the first modified blade A.sub.1 thus configured is as illustrated in
[0075] Meanwhile, the second modified blade A.sub.2 is also provided with the suction-side elevated portion EPS in the region of 88 to 100% span position (blade tip region TRe), but its height is 0 at the 88% span position (the midspan-side end of the blade tip region TRe) and monotonically increases from there to the 100% span position (the blade-end-side end of the blade-end-side tip region TRe; the outer end of the tip region TR). This assumes a simplified model in which the effect of the secondary flow is larger at a position closer to the channel outer wall TW. The shape of the elevated portion on the second modified blade A.sub.2 thus configured is as illustrated in
[0076] As illustrated in
[0077] In a case where the modification according to the method of the embodiment of the present disclosure described above is applied to the newly designed base blade A.sub.B, the modified blade A can be obtained by newly manufacturing a blade having a configuration in which the elevated portions (pressure-side elevated portions EPP and suction-side elevated portions EPS) are added to at least one of the hub region HR and the tip region TR of the base blade A.sub.B by an arbitrary method. Naturally, the modified blade A can also be obtained by newly manufacturing the base blade A.sub.B by an arbitrary method, and then adding the elevated portions (pressure-side elevated portion EPP and suction-side elevated portion EPS) to at least one of the hub region HR and the tip region TR of the base blade A.sub.B by an appropriate method such as welding. In a case where the modification according to the method of the embodiment of the present disclosure is applied to an existing blade as the base blade A.sub.B, the latter of the two methods described above may be adopted.
[0078] In the above description, as a means for obtaining the spanwise distribution of the outflow angle in the base blade A.sub.B, the flow analysis in the inter-blade channel by CFD considering the effect of viscosity has been mentioned. However, for example, in a case where the modification according to the method of the embodiment of the present disclosure is applied to an existing blade as the base blade A.sub.B, a blade row test using the existing blade may be performed to obtain the spanwise distribution of the outflow angle by actual measurement when doing so is determined to be more convenient than the analysis by CFD.
[0079] To summarize the method for modifying a blade according to an embodiment of the present disclosure described above, the method includes the following steps. However, the following description corresponds to a case where the elevated portions (pressure-side elevated portions EPP and suction-side elevated portions EPS) are provided only in the tip region TR. [0080] (1) A base blade A.sub.B to be modified is determined. Here, the base blade A.sub.B has the base airfoil AF.sub.B formed of the leading-edge curve LC, the trailing-edge curve TC that is an arc, and the concave pressure-side curve PC and the convex suction-side curve SC each extending between the leading-edge curve LC and the trailing-edge curve TC at each spanwise position. [0081] (2) In order to optimize the outflow angle in the base blade A.sub.B, when the pressure-side elevated portion EPP is provided on the pressure surface PS near the trailing edge TE and the suction-side elevated portion EPS is provided on the suction surface SS in the tip region TR of the base blade A.sub.B, the spanwise regions in which these elevated portions are to be provided (the midspan-side tip region TRm and the blade-end-side tip region TRe, respectively) are determined. [0082] (3-1) The airfoil of the base blade A.sub.B in the midspan-side tip region TRm is changed from the base airfoil AF.sub.B to the modified pressure-surface airfoil AF.sub.MP. Here, the modified pressure-surface airfoil AF.sub.MP is obtained by changing the trailing-edge curve TC of the base airfoil AF.sub.B in the midspan-side tip region TRm to the modified pressure-surface trailing-edge curve TC.sub.MP. In the modified pressure-surface trailing-edge curve TC.sub.MP, the suction-side curve SC side with the trailing edge TE as a boundary is configured as the same curve as the trailing-edge curve TC of the base airfoil AF.sub.B in the midspan-side tip region TRm, that is, an arc, and the pressure-side curve PC side is configured as the elevated portion curve EC. The elevated portion curve EC is formed of the concave front-side curve FC and the convex rear-side curve RC. [0083] (3-2) The airfoil of the blade-end-side tip region TRe of the base blade A.sub.B is changed from the base airfoil AF.sub.B to the modified suction-surface airfoil AF.sub.MS. Here, the modified suction-surface airfoil AF.sub.MS is obtained by changing the trailing-edge curve TC of the base airfoil AF.sub.B in the blade-end-side tip region TRe to the modified suction-surface trailing-edge curve TC.sub.MS. In the modified suction-surface trailing-edge curve TC.sub.MS, the pressure-side curve PC side with the trailing edge TE as a boundary is configured as the same curve as the trailing-edge curve TC of the base airfoil AF.sub.B in the blade-end-side tip region TRe, that is, an arc, and the suction-side curve SC side is configured as an elevated portion curve EC. The elevated portion curve EC is formed of the concave front-side curve FC and the convex rear-side curve RC.
[0084] Here, each of the rear-side curve RC and the front-side curve FC in (3-1) and (3-2) is defined as follows. [0085] The rear-side curve RC is one of the following (A) to (C). [0086] (A) A part of an ellipse that has a major axis having the trailing edge TE as an endpoint and being orthogonal to an imaginary straight line TL tangent to the trailing-edge curve TC of the base airfoil AF.sub.B at the trailing edge TE, and has a minor diameter being larger than the diameter of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B. [0087] (B) A part of an ellipse that has a minor axis having the trailing edge TE as an endpoint and being orthogonal to an imaginary straight line TL tangent to the trailing-edge curve TC of the base airfoil AF.sub.B at the trailing edge TE, and has a major diameter being larger than the diameter of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B. [0088] (C) A part of a circle that has a center located on a straight line passing through the trailing edge TE and the center of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B, and has a diameter larger than the diameter of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B. [0089] The front-side curve FC is a curve smoothly connecting the rear-side curve RC and the pressure-side curve PC.
[0090] The spanwise regions in which the elevated portions are to be provided (the midspan-side tip region TRm and the blade-end-side tip region TRe) in (2) are determined as follows. [0091] (2-1) For the base blade row made up of the base blades A.sub.B, the spanwise distribution of the outflow angle is obtained by the flow analysis in the inter-blade channel using CFD considering the effect of viscosity or by actual measurement in a blade row test. [0092] (2-2) A spanwise position where the outflow angle, obtained in (2-1) is minimal below the design value, is obtained. [0093] (2-3) The spanwise distribution of the height of the pressure-side elevated portion EPP is determined so as to be maximum at the spanwise position obtained in (2-2) and to smoothly decrease to 0 on both sides of the spanwise position. In this distribution, the spanwise region where the height of the pressure-side elevated portion EPP is not 0 is the midspan-side tip region TRm. [0094] (2-4) A spanwise position where the outflow angle obtained in (2-1) is maximal above the design value is obtained. [0095] (2-5) The spanwise distribution of the height of the suction-side elevated portion EPS is determined so as to be maximum at the spanwise position obtained in (2-4) and to smoothly decrease to 0 on both sides of the spanwise position. In this distribution, the spanwise region in which the height of the suction-side elevated portion EPS is not 0 is the blade-end-side tip region TRe.
[0096] Note that the description of (2-5) corresponds to the first modified blade A.sub.1, and when the second modified blade A.sub.2 is to be obtained, the spanwise distribution of the height of the suction-side elevated portion EPS may be such that the height is 0 at the blade-end-side end of the midspan-side tip region TRm obtained in (2-3) (the most tip region TR side) and monotonically increases from there toward the outer end (100% span position) of the tip region TR.
[0097] Here, the spanwise distribution of the heights of the elevated portions (pressure-side elevated portions EPP and suction-side elevated portions EPS) is realized by distributing the shape parameter of the rear-side curve RC (the minor diameter of an ellipse in the case of (A), the major diameter of an ellipse in the case of (B), and the diameter of a circle in the case of (C)) in the spanwise direction.
[0098] The shape of the blade A modified by the method described above is as follows. However, the following description corresponds to a case where the elevated portions (pressure-side elevated portions EPP and suction-side elevated portions EPS) are provided only in the tip region TR. [0099] The blade A includes: the base blade part A.sub.B; the suction-side elevated portion EPS provided on the suction surface SS near the trailing edge TE in the blade-end-side tip region TRe of the base blade part A.sub.B; and the pressure-side elevated portion EPP provided on the pressure surface PS near the trailing edge TE in a region (midspan-side tip region TRm) closer to the blade center (hub region HR) than the blade-end-side tip region TRe of the base blade part A.sub.B. That is, the suction-side elevated portions EPS and the pressure-side elevated portions EPP are not provided in the same spanwise region. [0100] The base blade part A.sub.B has the base airfoil AF.sub.B formed of the leading-edge curve LC, the trailing-edge curve TC that is an arc, and the concave pressure-side curve PC and the convex suction-side curve SC each extending between the leading-edge curve LC and the trailing-edge curve TC at each spanwise position. [0101] The modified blade A has the base airfoil AF.sub.B in a spanwise region where no elevated portion (pressure-side elevated portion EPP or suction-side elevated portion EPS) is provided, and has the modified airfoil AF.sub.M (modified pressure-surface airfoil AF.sub.MP and modified suction-surface airfoil AF.sub.MS) in a spanwise region where the elevated portion (pressure-side elevated portion EPP and suction-side elevated portion EPS) is provided. [0102] The modified airfoil AF.sub.M (modified pressure-surface airfoil AF.sub.MP and modified suction-surface airfoil AF.sub.MS) is formed of the leading-edge curve LC, the pressure-side curve PC (a portion in front of the connection point with the modified pressure-surface trailing-edge curve TC.sub.MP in the modified pressure-surface airfoil AF.sub.MP), and the suction-side curve SC (a portion in front of the connection point with the modified suction-surface trailing-edge curve TC.sub.MS in the modified suction-surface airfoil AF.sub.MS) of the base airfoil AF.sub.B in the spanwise region where the elevated portion (pressure-side elevated portions EPP and suction-side elevated portions EPS) is provided, and the modified trailing-edge curve TC.sub.M (modified pressure-surface trailing-edge curve TC.sub.MP and modified suction-surface trailing-edge curve TC.sub.MS). [0103] The modified pressure-surface trailing-edge curve TC.sub.MP is formed of a portion of the trailing-edge curve TC of the base airfoil AF.sub.B in the midspan-side tip region TRm, which is closer to the suction-side curve SC than the trailing edge TE, and the elevated portion curve EC. [0104] The modified suction-surface trailing-edge curve TC.sub.MS is formed of a portion of the trailing-edge curve TC of the base airfoil AF.sub.B in the blade-end-side tip region TRe, which is closer to the pressure-side curve PC than the trailing edge TE, and the elevated portion curve EC. [0105] The elevated portion curve EC is formed of a concave front-side curve FC and a convex rear-side curve RC.
[0106] Here, each of the rear-side curve RC and the front-side curve FC are defined as follows. [0107] The rear-side curve RC is one of the following (A) to (C). [0108] (A) A part of an ellipse that has a major axis having the trailing edge TE as an endpoint and being orthogonal to an imaginary straight line TL tangent to the trailing-edge curve TC of the base airfoil AF.sub.B at the trailing edge TE, and has a minor diameter being larger than the diameter of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B. [0109] (B) A part of an ellipse that has a minor axis having the trailing edge TE as an endpoint and being orthogonal to an imaginary straight line TL tangent to the trailing-edge curve TC of the base airfoil AF.sub.B at the trailing edge TE, and has a major diameter being larger than the diameter of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B. [0110] (C) A part of a circle that has a center located on a straight line passing through the trailing edge TE and the center of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B, and has a diameter larger than the diameter of the arc forming the trailing-edge curve TC of the base airfoil AF.sub.B. [0111] The front-side curve FC is a curve smoothly connecting the rear-side curve RC and the pressure-side curve PC.
[0112] In addition, the height of the pressure-side elevated portion EPP has a distribution such that the height is maximum at a spanwise position where the outflow angle of the blade row made up solely of the base blades A.sub.B is minimal below the design value and decreases smoothly to 0 on both sides of the spanwise position. On the other hand, the height of the suction-side elevated portion EPS has a distribution (in the case of the first modified blade A.sub.1) such that the height is maximum at a spanwise position where the outflow angle of the blade row made up solely of the base blades A.sub.B is maximal above the design value and smoothly decreases to 0 on both sides of the spanwise position, or has a distribution (in the case of the second modified blade A.sub.2) such that the height is 0 at the midspan-side end of the blade-end-side tip region TRe and monotonically increases from there toward the 100% span position (the blade-end-side end of the blade-end-side tip region TRe; the outer end of the tip region TR).
[0113] When the aerodynamic design of the base blade is changed in order to optimize the outflow angle of the base blade, the structural strength analysis needs to be performed again for the shape after the change to confirm that the shape satisfies the structural strength design requirements. When the shape after the change does not satisfy the structural strength design requirements, aerodynamic analysis and structural strength analysis need to be repeatedly performed while the shape is changed each time in order to obtain a shape that satisfies both the aerodynamic design requirements (i.e., optimization of the outflow angle) and the structural strength design requirements, which requires a great deal of time.
[0114] On the other hand, according to the method for modifying the blade in the embodiment of the present disclosure, only by adding the elevated portions (pressure-side elevated portion and suction-side elevated portion) to the base blade, it is possible to optimize the outflow angle substantially in the entire hub region and tip region, particularly in the blade-end-side hub region and the blade-end-side tip region, and it is possible to avoid spending much time for repeatedly performing aerodynamic analysis and structural strength analysis because there is no need to change the aerodynamic design of the base blade.
[0115] Further, the method for modifying the blade according to the embodiment of the present disclosure is not limited to a newly designed blade but can also be applied to an existing blade.
(Aspects of Present Disclosure)
[0116] A blade for a fan, a compressor, or a turbine of axial-flow type according to a first aspect of the present disclosure includes: a base blade part having a tip region including a blade-end-side tip region and a midspan-side tip region located closer to a blade center than the blade-end-side tip region, and a hub region including a blade-end-side hub region and a midspan-side hub region located closer to the blade center than the blade-end-side hub region; a suction-side elevated portion provided on a suction surface near a trailing edge in at least one of the blade-end-side tip region and the blade-end-side hub region of the base blade part; and a pressure-side elevated portion provided on a pressure surface near the trailing edge in at least one of the midspan-side tip region and the midspan-side hub region of the base blade part. The base blade part has a base airfoil including a leading-edge curve, a trailing-edge curve that is an arc, and a concave pressure-side curve and a convex suction-side curve each extending between the leading-edge curve and the trailing-edge curve at each of spanwise positions. The blade has the base airfoil in a spanwise region where neither the suction-side elevated portion nor the pressure-side elevated portion is provided, a modified suction-surface airfoil in a spanwise region where the suction-side elevated portion is provided, and a modified pressure-surface airfoil in a spanwise region where the pressure-side elevated portion is provided. The modified suction-surface airfoil includes the leading-edge curve, the pressure-side curve and the suction-side curve of the base airfoil in the spanwise region where the suction-side elevated portion is provided, and a modified suction-surface trailing-edge curve. The modified pressure-surface airfoil includes the leading-edge curve, the pressure-side curve and the suction-side curve of the base airfoil in the spanwise region where the pressure-side elevated portion is provided, and a modified pressure-surface trailing-edge curve. The modified suction-surface trailing-edge curve includes a portion of the trailing-edge curve of the base airfoil in the spanwise region where the suction-side elevated portion is provided, the portion being closer to the suction-side curve than the trailing edge, and an elevated portion curve. The modified pressure-surface trailing-edge curve includes a portion of the trailing-edge curve of the base airfoil in the spanwise region where the pressure-side elevated portion is provided, the portion being closer to the suction-side curve than the trailing edge, and an elevated portion curve. The elevated portion curve includes a concave front-side curve and a convex rear-side curve.
[0117] In a blade according to a second aspect of the present disclosure, the rear-side curve is a part of an ellipse or a circle, and the front-side curve smoothly connects the rear-side curve and the pressure-side curve.
[0118] In a blade according to a third aspect of the present disclosure, the rear-side curve is a part of an ellipse that has a major axis having the trailing edge as an endpoint and being orthogonal to an imaginary straight line tangent to the trailing-edge curve of the base airfoil at the trailing edge, the ellipse having a minor diameter larger than a diameter of an arc forming the trailing-edge curve of the base airfoil, a part of an ellipse that has a minor axis having the trailing edge as an endpoint and being orthogonal to an imaginary straight line tangent to the trailing-edge curve of the base airfoil at the trailing edge, the ellipse having a major diameter larger than the diameter of the arc forming the trailing-edge curve of the base airfoil, or a part of a circle that has a center located on a straight line passing through the trailing edge and a center of the arc forming the trailing-edge curve of the base airfoil, the circle having a diameter larger than the diameter of the arc forming the trailing-edge curve of the base airfoil.
[0119] In a blade according to a fourth aspect of the present disclosure, the pressure-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is maximum at a spanwise position where an outflow angle of a blade row made up solely of base blade parts, each being the base blade part, is below a design value and is minimal, and the height smoothly decreases to 0 on both sides of the spanwise position.
[0120] In a blade according to a fifth aspect of the present disclosure, the suction-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is maximum at a spanwise position where the outflow angle of the blade row made up solely of the base blade parts is maximal above the design value, and the height smoothly decreases to 0 on both sides of the spanwise position.
[0121] In a blade according to a sixth aspect of the present disclosure, the suction-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is 0 at a blade-center-side end of the blade-end-side tip region and monotonically increases from the blade-center-side end of the blade-end-side tip region toward the blade-end-side end of the blade-end-side tip region.
[0122] In a blade according to a seventh aspect of the present disclosure, the hub region is a region in which a distance from a hub-side end of the base blade part is 0 to 50% of a total span of the base blade part, and the tip region is a region in which a distance from a tip-side end of the base blade part is 0 to 50% of the total span of the base blade part.
[0123] A method for modifying a blade of a fan, a compressor or a turbine of axial-flow type according to a first aspect of the present disclosure, the method including: (1) a step of determining a base blade to be modified, the base blade being provided with a base airfoil including a leading-edge curve, a trailing-edge curve that is an arc, and a concave pressure-side curve and a convex suction-side curve each extending between the leading-edge curve and the trailing-edge curve at each of spanwise positions; (2) a step of determining a spanwise region in which a pressure-side elevated portion is to be provided on a pressure surface near a trailing edge and a spanwise region in which a suction-side elevated portion is to be provided on a suction surface near the trailing edge in at least one of a hub region and a tip region of the base blade at a time of providing the respective elevated portions in order to optimize an outflow angle in the base blade; and (3) a step of changing an airfoil of the base blade in the spanwise region where the pressure-side elevated portion is to be provided in the base blade from the base airfoil to a modified pressure-surface airfoil, and changing an airfoil of the base blade in the spanwise region where the suction-side elevated portion is to be provided in the base blade from the base airfoil to a modified suction-surface airfoil. The modified pressure-surface airfoil is obtained by changing the trailing-edge curve of the base airfoil in the spanwise region where the pressure-side elevated portion is to be provided to a modified pressure-surface trailing-edge curve. The modified suction-surface airfoil is obtained by changing the trailing-edge curve of the base airfoil in the spanwise region where the suction-side elevated portion is to be provided to a modified suction-surface trailing-edge curve. The modified pressure-surface trailing-edge curve has, with the trailing edge as a boundary, the suction-side curve side formed as the same curve as the trailing-edge curve of the base airfoil in the spanwise region where the pressure-side elevated portion is to be provided, and the pressure-side curve side formed as an elevated portion curve. The modified suction-surface trailing-edge curve has, with the trailing edge as a boundary, the pressure-side curve side formed as the same curve as the trailing-edge curve of the base airfoil in the spanwise region where the suction-side elevated portion is to be provided, and the suction-side curve side formed as an elevated portion curve. The elevated portion curve includes a concave front-side curve and a convex rear-side curve.
[0124] In a method according to a second aspect of the present disclosure, the suction-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is maximum at a spanwise position where an outflow angle of a blade row made up solely of base blade parts, each being the base blade part, is maximal above a design value, and the height smoothly decreases to 0 on both sides of the spanwise position.
[0125] In a method according to a third aspect of the present disclosure, the suction-side elevated portion has a height distributed in the spanwise direction, and the distribution of the height is such that the height is 0 at a blade-center-side end of the blade-end-side tip region and monotonically increases from the blade-center-side end of the blade-end-side tip region toward the blade-end-side end of the blade-end-side tip region.
EXPLANATION OF REFERENCE SIGNS
[0126] A blade [0127] A.sub.B base blade (or base blade part) [0128] AF.sub.B base airfoil [0129] AF.sub.MP modified pressure-surface airfoil [0130] AF.sub.MS modified suction-surface airfoil [0131] EC elevated portion curve [0132] EPP pressure-side elevated portion [0133] EPS suction-side elevated portion [0134] FC front-side curve [0135] HR hub region [0136] LC leading-edge curve [0137] PC pressure-side curve [0138] PS pressure surface [0139] RC trailing-side curve [0140] SC suction-side curve [0141] SS suction surface [0142] TC trailing-edge curve [0143] TC.sub.MP modified pressure-surface trailing-edge curve [0144] TC.sub.MS modified suction-surface trailing-edge curve [0145] TE trailing edge [0146] TR tip region [0147] TRe blade-end-side tip region [0148] TRm midspan-side tip region