ADJUSTABLE RACKING BARRIER SYSTEM
20230243179 · 2023-08-03
Inventors
Cpc classification
E04H17/16
FIXED CONSTRUCTIONS
International classification
Abstract
A fence system includes a plurality of vertical members, at least one horizontal rail and a plurality of coupling members. A coupling member of the plurality of coupling members pivotally couples a vertical member of the plurality of vertical members and the at least one horizontal rail. The coupling member includes at least one pivoting feature configured to pivotally engage at least one of a vertical member front wall and a vertical member rear wall of the vertical member, at least one retaining feature configured to contact a sidewall of the vertical member, and at least one positioning feature configured to engage the at least one horizontal rail.
Claims
1. A barrier system comprising a plurality of vertical members and at least one horizontal rail, the barrier system further comprising: a plurality of coupling members, wherein a coupling member of the plurality of coupling members pivotally couples a vertical member of the plurality of vertical members and the at least one horizontal rail and wherein the coupling member comprises: at least one pivoting feature configured to pivotally engage at least one of a vertical member front wall and a vertical member rear wall of the vertical member; at least one retaining feature configured to contact a sidewall of the vertical member; and at least one positioning feature configured to engage the at least one horizontal rail.
2. The barrier system of claim 1, wherein the coupling member comprises a first end and a second end and further comprises: a coupling member front wall; a coupling member rear wall; a first support extending between the coupling member front and rear walls proximate the first end; and a second support extending between the coupling member front and rear walls proximate the second end.
3. The barrier system of claim 2, wherein the at least one positioning feature comprises one or more of: a front flange extending from the coupling member front wall; and a rear flange extending from the coupling member rear wall.
4. The barrier system of claim 3, wherein the at least one positioning feature further comprises one or more of: a front projection extending from the front flange; and a rear projection extending from the rear flange.
5. The barrier system of claim 2, wherein the at least one pivoting feature comprises one or more of: a front tab formed in the coupling member front wall and a front projection extending from an inner surface of the front tab; and a rear tab formed in the coupling member rear wall and a rear projection extending from a rear face of the rear tab.
6. The barrier system of claim 2, wherein the coupling member is one of a first coupling member and a second coupling member, wherein the first coupling member and the second coupling member each comprise the first end, the second end, the coupling member front wall, and the coupling member rear wall.
7. The barrier system of claim 6, wherein the at least one pivoting feature of the first coupling member comprises: an upward facing front tab formed in the first coupling member front wall and a front pivoting projection extending from an inner surface of the upward facing front tab; and an upward facing rear tab formed in the first coupling member rear wall and a rear pivoting projection extending from an inner surface of the upward facing rear tab.
8. The barrier system of claim 7, wherein pivotally engaging the front and rear pivoting projections of the first coupling member with the vertical member front and rear walls restricts downward movement of the vertical member relative to the first coupling member.
9. The barrier system of claim 6, wherein the at least one retaining feature of the first coupling member comprises: at least one first arm extending inward and upward proximate the first end of the first coupling member; and at least one second arm extending inward and upward proximate the second end of the first coupling member.
10. The barrier system of claim 6, wherein the at least one pivoting feature of the second coupling member comprises: a downward facing front tab formed in the second coupling member front wall and a front pivoting projection extending from an inner surface of the downward facing front tab; and a downward facing rear tab formed in the second coupling member rear wall and a rear pivoting projection extending from an inner surface of the downward facing rear tab.
11. The barrier system of claim 10, wherein pivotally engaging the front and rear pivoting projections of the second coupling member with the vertical member front and rear walls restricts upward movement of the vertical member relative to the second coupling member.
12. The barrier system of claim 6, wherein the at least one retaining feature of the second coupling member comprises: at least one first arm extending inward and downward proximate the first end of the second coupling member; and at least one second arm extending inward and downward proximate the second end of the second coupling member.
13. The barrier system of claim 6, wherein the at least one horizontal rail comprises an upper horizontal rail, at least one middle horizontal rail, and a lower horizontal rail, and wherein: the first coupling member is configured to pivotally couple the vertical member and the upper horizontal rail; and the second coupling member is configured to pivotally couple the vertical member and one of the at least one middle horizontal rail and the lower horizontal rail.
14. (canceled)
15. (canceled)
16. A method of assembling a barrier system comprising a plurality of vertical members and at least one horizontal rail, the method comprising: engaging at least one positioning feature of a coupling member with a corresponding at least one positioning feature of the at least one horizontal rail; and pivotally engaging at least one pivoting feature of the coupling member with at least one of a vertical member front wall and a vertical member rear wall of a vertical member of the plurality of vertical members to pivotally couple the vertical member with the at least one horizontal rail, wherein pivotally engaging the at least one pivoting feature of the coupling member with the least one of the vertical member front and rear walls causes at least one retaining feature of the coupling member to contact a sidewall of the vertical member.
17. The method of claim 16, wherein the at least one positioning feature of the coupling member comprises a front flange extending from a coupling member front wall of the coupling member and a rear flange extending from a coupling member rear wall of the coupling member and the corresponding at least one positioning feature of the at least one horizontal rail comprises a front ledge extending from a horizontal rail front wall of the at least one horizontal rail and a rear ledge extending from a horizontal rail rear wall of the at least one horizontal rail, and engaging the at least one positioning feature of the coupling member with the corresponding at least one positioning feature of the at least one horizontal rail comprises: contacting the front flange with the front ledge; and contacting the rear flange with the rear ledge.
18. The method of claim 17, wherein the at least one positioning feature of the coupling member further comprises a front positioning projection extending from the front flange and a rear positioning projection extending from the rear flange and the corresponding at least one positioning feature of the at least one horizontal rail further comprises a front recess in the front ledge and a rear recess in the rear ledge, and engaging the at least one positioning feature of the coupling member with the corresponding at least one positioning feature of the at least one horizontal rail comprises: receiving the front projection in the front recess; and receiving the rear projection in the rear recess.
19. The method of claim 17, wherein the at least one pivoting feature of the coupling member comprises a front tab comprising a front pivoting projection formed in the coupling member front wall and a rear tab comprising a rear pivoting projection formed in the coupling member rear wall and pivotally engaging the at least one pivoting feature of the coupling member with the at least one of the vertical member front and rear walls comprises: deflecting the front tab to removably insert the front pivoting projection into a front aperture formed in the vertical member front wall; and deflecting the rear tab to removably insert the rear pivoting projection into a rear aperture formed in the vertical member rear wall.
20. The method of claim 17, wherein: the at least one horizontal rail comprises an upper horizontal rail and one or more of at least one middle horizontal rail and a lower horizontal rail, and the coupling member is one of a first coupling member and a second coupling member, wherein the first and second coupling members each have the coupling member front wall and the coupling member rear wall.
21. The method of claim 20, wherein: the at least one pivoting feature of the first coupling member comprises: an upward facing front tab comprising a front pivoting projection formed in the first coupling member front wall; and an upward facing rear tab comprising a rear pivoting projection formed in the first coupling member rear wall, the at least one retaining feature of the first coupling member comprises: at least one first arm extending inward and upward proximate a first end of the first coupling member; and at least one second arm extending inward and upward proximate a second end of the first coupling member; engaging the at least one positioning feature of the coupling member with the corresponding at least one positioning feature of the at least one horizontal rail comprises engaging the at least one positioning feature of the first coupling member with a corresponding at least one positioning feature of the upper horizontal rail; and pivotally engaging the at least one pivoting feature of the coupling member with the at least one of the vertical member front and rear walls comprises: removably inserting the front pivoting projection into a front aperture formed in the vertical member front wall; removably inserting the rear pivoting projection into a rear aperture formed in the vertical member rear wall; deflecting the at least one first arm with a first sidewall of the vertical member, wherein the inward and upward extension of the at least one first arm biases the at least one first arm to contact the first sidewall; and deflecting the at least one second arm with a second sidewall of the vertical member, wherein the inward and upward extension of the at least one second arm biases the at least one second arm to contact the second sidewall.
22. The method of claim 20, wherein: the at least one pivoting feature of the second coupling member comprises: a downward facing front tab comprising a front pivoting projection formed in the second coupling member front wall; and a downward facing rear tab comprising a rear pivoting projection formed in the second coupling member rear wall; the at least one retaining feature of the second coupling member comprises: at least one first arm extending inward and downward proximate a first end of the second coupling member; and at least one second arm extending inward and downward proximate a second end of the second coupling member; engaging the at least one positioning feature of the coupling member with the corresponding at least one positioning feature of the at least one horizontal rail comprises engaging the at least one positioning feature of the second coupling member with a corresponding at least one positioning feature of one of the at least one middle horizontal rail and the lower horizontal rail; pivotally engaging the at least one pivoting feature of the coupling member with the at least one of the vertical member front and rear walls comprises: removably inserting the front pivoting projection into a front aperture formed in the vertical member front wall; removably inserting the rear pivoting projection into a rear aperture formed in the vertical member rear wall; deflecting the at least one first arm with a first sidewall of the vertical member, wherein inward and downward extension of the at least one first arm biases the at least one first arm to contact the first sidewall; and deflecting the at least one second arm with a second sidewall of the vertical member, wherein the inward and downward extension of at least one second arm biases the at least one second arm to contact the second sidewall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] In drawings which illustrate embodiments,
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DETAILED DESCRIPTION
[0029] Referring to
[0030] In the embodiment shown in
[0031] The barrier system 100 also includes three horizontal rails 110, specifically an upper horizontal rail 111, a middle horizontal rail 112 and a lower horizontal rail 113. As described in greater detail in association with
[0032] Referring now to
[0033] The horizontal rail 110a includes a top lateral wall 120, a front wall 121, and a rear wall 125. In the embodiment shown, the top wall 120 has a substantially flat outer surface which is also substantially continuous. Referring briefly to
[0034] Referring back to
[0035] The horizontal rail 110a has a length 130, a height 131 and a width 132. In the embodiment shown, the length 130, the height 131 and the width 132 are, respectively, approximately 178 cm (70 inches), 2.9 cm (1.125 inches) and 2.8 cm (1.1 inches). In other embodiments, the length 130, the height 131, and the width 132 may be different and may vary depending on a desired size of the barrier system 100 and a desired number of vertical members 102 to be coupled to the horizontal rail 110a for example.
[0036] The horizontal rail 110a includes at least one positioning feature 140 configured to engage with a corresponding at least one positioning feature of the at least one coupling member 106 (such as at least one positioning feature 400 of coupling member 106a shown in
[0037] Referring to
[0038] In other embodiments, at least one positioning feature 140 may include front and rear ledges 141 and 145 which have different shapes (such as a rectangular cuboid, triangular prism, or cylinder for example), different dimensions and different end walls (such as flat end walls, downward sloping end walls, curved end walls or irregular end walls) than that described above. In yet other embodiments, the front ledge 141 may have a shape, dimensions and an end wall different from the rear ledge 145, which may be adapted to retain and position coupling members 106 that have corresponding front and rear positioning features which are shaped and dimensioned differently from each other. In yet other embodiments, the front and rear ledges 141 and 145 may extend at different locations along the height 131 and may be unaligned, which may be adapted to engage coupling members 106 that have corresponding unaligned front and rear positioning features. In other embodiments, the front and rear ledges 141 and 145 may only extend along a portion of the length 130.
[0039] Referring to
[0040] In the embodiment shown, the at least one positioning feature 140 includes both a front recess 143 and rear recess 147 for retaining and positioning a single coupling member 106, which form a pair of recesses. Additionally, the pair of front and rear recesses 143 and 147 are formed in the front and rear ledges 141 and 145 at a same location along the length 130, and are thus also aligned with each other. In the embodiment shown, the front and rear ledges 141 and 145 include one pair of aligned front and rear recesses 143 and 147 for a respective coupling member 106 associated with each vertical member 102 to be coupled to the horizontal rail 110a. Thus, the number of front recesses 143 formed in the front ledge 141 and the number of rear recesses 147 formed in the rear ledge 145 of a particular horizontal rail 110a may vary depending on the number of vertical members 102 in the barrier system 100. Adjacent pairs of front and rear recesses 143 and 147 may be spaced apart by a spacing distance 148 (seen in
[0041] In the embodiment shown, the paired front and rear recesses 143 and 147 are substantially identical to each other and have a generally rectangular cuboid configuration. In this respect, each of the front and rear recesses 143 and 147 may have a width that extends the entire extension width 142 and 146 of the front and rear ledges 141 and 145 and a length dimensioned to receive the corresponding front and rear positioning projections of the coupling member 106. In the embodiment shown, each of the front and rear recesses 143 and 147 has a width of approximately 0.254 cm (0.1 inches) and a length of approximately 0.635 cm (0.25 inches). In other embodiments, the width and length of the front and rear recesses 143 and 147 may be different and may vary depending on dimensions of the corresponding pair of front and rear positioning projections of the coupling member 106 and also dimensions of the front and rear ledges 141 and 145.
[0042] In other embodiments, the at least one positioning feature 140 may include more than one pair of front and rear recesses 143 and 147 for retaining and positioning a single coupling member 106, which may be adapted to engage coupling members 106 with more than one corresponding pair of the front and rear positioning projections. In yet other embodiments, the at least one positioning feature 140 may only include the front recesses 143 formed in the front ledge 141 (with no rear recesses 147 formed in the rear ledge 145) or may only include the rear recesses 147 formed in the rear ledge 145 (with no front recesses 143 formed in the front ledge 141). In yet other embodiments, the front and rear ledges 141 and 145 may both include front and rear recesses 143 and 147, but a particular front recess 143 may not be paired with any rear recess 147 and a particular rear recess 147 and may not be paired with any front recess 143. Such embodiments may be adapted to retain and position coupling members 106 having only a front positioning projection (with no rear positioning projection) or only a rear positioning projection (with no front positioning projection). In yet other embodiments, a particular front recess 143 may be paired with more than one rear recess 147 to retain and position a single coupling member 106 or a particular rear recess 147 may be paired with more than one front recess 143 to retain and position a single coupling member 106. Such embodiments may be adapted to retain and position coupling members 106 having only one front positioning projection but more than one rear positioning projection or only one rear positioning projection but more than one front positioning projection.
[0043] In other embodiments, the front and rear recesses 143 and 147 may have different shapes (such as a polyhedron, triangular prism, or cylinder for example) and different dimensions than that described above. In yet other embodiments, a front recess 143 may have a shape and dimensions different from a paired rear recess 147, which may be adapted to retain and position coupling members 106 having a corresponding pair of front and rear positioning projections also shaped and dimensioned differently from each other. In yet other embodiments, certain front recesses 143 may have a shape and dimensions different from other front recesses 143 and/or certain rear recesses 147 may have a shape and dimensions different from other rear recesses 147. Such embodiments may be adapted to retain and position different types of coupling members 106 along the length 130 of a single horizontal rail 110a. In yet other embodiments, a pair of front and rear recesses 143 and 147 for engaging and positioning a single coupling member 106 may be located at different locations along the length 130 and may not be aligned with each other, which may be adapted to engage coupling members 106 having a pair of correspondingly unaligned front and rear positioning projections. In yet other embodiments, the width of the front and rear recesses 143 and 147 may be greater than the entire extension width 142 and 146 of the front and rear ledges 141 and 145 and may further include a divot or recess formed in the inner surface of the front and rear walls 121 and 125 for example, which may be adapted to more securely retain and position the coupling members 106. In yet other embodiments, the spacing distance 148 between different adjacent pairs of the front and rear recesses 143 and 147 may be different from each other, which may be adapted to form barrier systems having a varying spacing distance 108 between adjacent vertical members 102.
[0044] The horizontal rail 110a may further include at least one contacting feature 160 configured to contact the coupling member 106 retained and positioned by the at least one positioning feature 140 to reduce movement (particularly lateral movement along the width 132) of the coupling member 106 within the channel 133.
[0045] In the embodiment shown in
[0046] The front and rear ribs 161 and 165 may be similar to the front and rear ledges 141 and 145. In this respect, the front and rear ribs 161 and 165 are also substantially identical to each other, each also have a generally polyhedron configuration, the front rib 161 also has an extension width 162, and the rear rib 165 also has an extension width 166. The front and rear ribs 161 and 165 may be separated from the front and rear ledges 141 and 145 by a separation distance. The separation distance and the extension widths 162 and 166 may be dimensioned such that, when the coupling member 106 is retained and positioned by the front and rear ledges 141 and 145, the front and rear ribs 161 and 165 are positioned and dimensioned to contact a portion of the coupling member 106 to reduce movement thereof. In the embodiment shown, the separation distance between the front rib and ledge 161 and 141 and between the rear rib and ledge 165 and 145 are both approximately 1.65 cm (0.65 inches) and the extension widths 162 and 166 are both approximately 0.254 cm (0.1 inches). In other embodiments, the separation distances and the extension widths 162 and 166 may be different and may vary depending on dimensions of the coupling member 106 and the horizontal rail 110a.
[0047] In other embodiments, at least one contacting feature 160 may include front and rear ribs 161 and 165 which have different shapes (such as a rectangular cuboid, triangular prism, or cylinder for example), different dimensions and different end walls (such as flat end walls, downward sloping end walls, curved end walls or irregular end walls) than that described above. In yet other embodiments, the front rib 161 may have a shape, dimensions and end walls different from the rear rib 165, which may be adapted to contact coupling members 106 having front and rear walls also shaped and dimensioned differently from each other. In other embodiments, the front and rear ribs 161 and 165 may extend at different locations along the height 131 and may be unaligned or the separation distance between the front rib and ledge 161 and 141 may be different from the separation distance between the rear rib and ledge 165 and 145. In other embodiments, the front and rear ribs 161 and 165 may only extend along a portion of the length 130. In other embodiments, horizontal rail 110a may not include the at least one contacting feature 160 (may only include the at least one positioning feature 140 for example).
[0048] Referring now to
[0049] The horizontal rail 110b includes a top lateral wall 180, a front wall 181 and a rear wall 185. In the embodiment shown, the top wall 180 is substantially flat and includes a plurality of apertures 200. Each of the apertures 200 are configured to receive and retain one of the vertical members 102 (shown in
[0050] Referring back to
[0051] The apertures 200 may be shaped and dimensioned to receive the vertical members 102. In the embodiment shown, the apertures 200 are substantially identical to each other and have a generally rectangular cross-section to receive and retain correspondingly identical vertical members 102 having a rectangular cross-section (such as vertical member 102a shown in
[0052] In other embodiments, the top wall 180 may include more or fewer apertures 200 depending on the number of vertical members 102 to be coupled to the horizontal rail 110b. In yet other embodiments, the apertures 200 may have different shapes (such as a triangular cross-section, a circular cross-section, or a different polygonal shape cross-section) and different dimensions, which may be adapted to receive and retain vertical members 102 having correspondingly different shapes and dimensions (such as a circular cross-section of vertical member 102b shown in
[0053] The front and rear walls 181 and 185 both extend from the top wall 180 opposed to each other. The top, front and rear walls 180, 181 and 185 provide the horizontal rail 110b with a generally rectangular cuboid configuration defining a C-shaped channel 193. In other embodiments, the horizontal rail 110b may have a different shape (such as an arched shape or curved shape for example) and the top, front and rear walls 180, 181 and 185 may have a different surface configuration (such as an arched surface, a rounded surface, a jagged surface or an irregular surface for example).
[0054] The horizontal rail 110b also has the length 190, a height 191 and a width 192. In the embodiment shown, the length 190, the height 191 and the width 192 are, respectively, 178 cm (70 inches), 2.86 cm (1.125 inches) and 2.79 cm (1.1 inches). In other embodiments, the length 190, the height 191 and the width 192 may be different and may vary depending on a desired size of the barrier system 100 and a desired number of vertical members 102 to be coupled to the horizontal rail 110b.
[0055] The horizontal rail 110b includes at least one positioning feature 220 configured to engage with corresponding at least one positioning feature of the at least one coupling member 106 (such as at least one positioning feature 600 of the coupling member 106b shown in
[0056] The at least one positioning feature 220 may be similar to the at least one positioning feature 140 of the horizontal rail 110a (shown in
[0057] In the embodiment shown, the extension widths of the front and rear ledges 221 and 225 are both approximately 0.254 cm (0.1 inches). In other embodiments, the extension widths of the front and rear ledges 221 and 225 may be different and may vary depending on dimensions of the at least one positioning feature of the coupling member 106 and dimensions of the coupling member 106 and horizontal rail 110b.
[0058] In other embodiments, the at least one positioning feature 220 may: (1) include front and rear ledges 221 and 225 which have different shapes and different dimensions than that described above; (2) include a front ledge 221 having a shape and dimensions different from a rear ledge 225; (3) include unaligned front and rear ledges 221 and 225; and (4) include front and rear ledges 221 and 225 which only extend a portion of the length 190, all of the above similar to alternative embodiments described in association with the at least one positioning feature 140 of the horizontal rail 110a.
[0059] Referring now to
[0060] The front and rear recesses 223 and 227 may be similar to the front and rear recesses 143 and 147 of the horizontal rail 110a (shown in
[0061] In other embodiments, the at least one positioning feature 220 may: (1) include more than one front recess 223 and/or more than one rear recess 227 for engaging a single coupling member 106; (2) only include the front recesses 223 (with no rear recesses 227 formed in the rear ledge 225) or only include the rear recesses 227 (with no front recesses 223 formed in the front ledge 221); (3) only include unpaired front and rear recesses 223 and 227; (4) include one front recess 223 paired with more than one rear recess 227 and/or include one rear recess 227 paired with more than one front recess 223 to engage a single coupling member 106; (5) include front and rear recesses 223 and 227 which have different shapes and different dimensions than that described above; (6) include front recesses 223 which have shapes and dimensions different from other front recesses and/or rear recesses 227 which have shapes and dimensions different from other rear recesses; (7) include front recesses 223 which have shapes and dimensions different from a paired rear recess 227; (8) include front and rear recesses 223 and 227 with extension widths greater than the entire extension width of the front and rear ledges 221 and 225; (9) include unaligned pairs of front and rear recesses 223 and 227; and (10) include different spacing distances 228 between different adjacent pairs of front and rear recesses 223 and 227, all of the above similar to alternative embodiments described in association with the front and rear recesses 143 and 147 of the horizontal rail 110a.
[0062] The horizontal rail 110b may further include at least one contacting feature 240 configured to contact the coupling member 106 retained and positioned by the at least one positioning feature 220 to reduce movement (particularly lateral movement along the width 192) of the coupling member 106 within the channel 193.
[0063] The at least one contacting feature 240 may be similar to the at least one contacting feature 160 of the horizontal rail 110a (shown in
[0064] In other embodiments, the at least one contacting feature 240 of the horizontal rail 110b may: (1) include front and rear ribs 241 and 245 which have different shapes and different dimensions than that described above; (2) include a front rib 241 which has a shape and dimensions different from the rear rib 245; (3) include unaligned front and rear ribs 241 and 245; (4) include a separation distance between the front rib and ledge 241 and 221 which is different than a separation distance between the rear rib and ledge 225 and 245; and (5) include front and rear ribs 241 and 245 which only extend a portion of the length 190, all of the above similar to alternative embodiments described in association with the at least one contacting feature 160 of the horizontal rail 110a. In yet other embodiments, the horizontal rail 110b may not include the least one contacting feature 240 (may only include the at least one positioning feature 220 for example).
[0065] Referring now to
[0066] The vertical member 102a is shaped and dimensioned to be received within: (1) a channel of the at least one horizontal rail 110 (such as the channel 133 of horizontal rail 110a shown in
[0067] In the embodiment shown, the vertical member 102a has a rectangular cuboid configuration and a rectangular cross-section formed from a front wall 261, a rear wall 265, a first sidewall 262 and a second sidewall 266. The vertical member 102a also the length 270, a height 271 extending between an upper end 273 and a lower end 274 and the width 272. For the vertical member 102a to be received within a channel of the at least one horizontal rail 110, the width 272 is less than a width of the at least one horizontal rail 110 (such as the width 132 of the horizontal rail 110a shown in
[0068] The vertical member 102a includes at least one pivoting feature 280 configured to pivotally engage at least one corresponding pivoting feature of the at least one coupling member 106 (such at least one pivoting feature 430 of the coupling member 106a shown in
[0069] Referring to
[0070] Additionally, in the embodiment shown, the front aperture and the rear aperture of a pair is formed in the front and rear walls 261 and 265 at a same location along the height 271, and are thus aligned with each other (such as the pair of aligned upper front and rear apertures 281 and 285 formed at a same upper location along the height 271, the pair of aligned middle front and rear apertures 282 and 286 formed at a same middle location along the height 271, and the pair of aligned lower front and rear apertures 283 and 287 both formed a same lower location along the height 271). Each of the apertures 281, 282, 283, 285, 286 and 287 have a generally circular cross-section.
[0071] The pivotal engagement of a pair of apertures of the vertical member 102 with a corresponding pair of front and rear pivoting projections of a coupling member 106 pivotally engages the coupling member 106 to the specific location along the height 271. The location of the front and rear apertures 281, 282, 283, 285, 286 and 287 along the height 271 generally correspond to the locations where the vertical member 102a is to be coupled to the at least one horizontal rail 110, and may be selected based on the desired visual effect for a particular barrier system. In the embodiment shown in
[0072] In yet other embodiments, rather than through apertures formed in the front and rear walls 261 and 265, the at least one pivoting feature 280 may instead comprise dimples or recesses formed in the front and rear walls 261 and 265, which may be used when the vertical member 102a has the solid configuration. In yet other embodiments, the at least one pivoting feature 280 may only include front apertures formed in the front wall 261 (and not include any rear apertures formed in the rear wall 265) or may only include rear apertures formed in the rear wall 265 (and not include any front apertures formed in the front wall 261), which may be adapted to pivotally engage coupling members 106 that only include a corresponding front pivoting projection or only include a corresponding rear pivoting projection. In yet other embodiments, the front wall 261 may include front apertures and the rear wall 265 may include rear apertures, however a particular front aperture may not be paired with any rear aperture and a particular rear aperture may not be paired with any front apertures. Such embodiments may be adapted to pivotally engage both coupling members 106 which only include a front pivoting projection and coupling members 106 which only include a rear pivoting projection along the height 271 of a single vertical member 102a, and may improve stability of the barrier system 100 by alternating engagement points between the front and rear walls 261 and 265. In yet other embodiments, the front aperture may have a shape and dimensions different from a paired rear aperture, which may be adapted to pivotally engage coupling members 106 having a corresponding pair of front and rear position projections which are shaped and dimensioned differently from each other. In other embodiments, the front and rear apertures 281, 282, 283, 285, 286 and 287 may have different shapes and different dimensions than that described above. In yet other embodiments, certain front apertures may have a shape and dimensions different from other front apertures and/or certain rear apertures may have a shape and dimensions different from other rear apertures which may be adapted to pivotally engage different types of coupling members 106 along the length 271 of a single vertical rail 102a. In yet other embodiments, a pair of front and rear apertures for pivotally engaging a single coupling member 106 may be located at different locations along the length 271 and may not be aligned with each other, which may be adapted to engage coupling members 106 which include a corresponding pair of unaligned front and rear pivoting projections.
[0073] Referring now to
[0074] The vertical member 102b may also be shaped and dimensioned to be received within (1) a channel of the at least one horizontal rail 110; (2) an aperture in a top wall of the at least one horizontal rail 110; and (3) and an aperture of the at least one coupling member 106. In this respect, for the vertical member 102b to be received in the aperture in the top wall of the at least one horizontal rail 110, the aperture may have a similar circular cross-section and an aperture diameter, and the diameter 301 may be less than the aperture diameter. For the vertical member 102b to be received in the aperture of the at least one coupling member 106, the aperture may have a similar circular cross-section and an aperture diameter, and the diameter 301 may be less than the aperture diameter.
[0075] The vertical member 102b also includes at least one pivoting feature 310 configured to pivotally engage at least one corresponding pivoting feature of the at least one coupling member 106, to pivotally couple the vertical member 102b with the at least one coupling member 106 and to position the at least one coupling member 106 at specific locations along a height of the vertical member 102b, without any welding or other permanent attachment mechanisms between the coupling member 106 and the vertical member 102c. The at least one pivoting feature 310 may be similar to the at least one pivoting feature 280 of the vertical member 102a (shown in
[0076] In other embodiments, the at least one pivoting feature 310 may: (1) comprise dimples or recesses formed in the circumferential wall 300; (2) only include front apertures (and not include any rear apertures) or may only include rear apertures (and not include any front apertures); (3) include both front and rear apertures, but a particular front aperture may not be paired or aligned with any rear apertures and a particular rear aperture may not be paired or aligned with any front apertures; (4) include front apertures having a different shape and dimensions from a paired rear aperture; (5) include front apertures having shapes and dimensions different from other front apertures and/or rear apertures having shapes and dimensions different from other rear apertures; (6) include front apertures which are not aligned with a paired rear aperture; and (7) include apertures having different shapes and different dimensions than that described above, all of the above similar to alternative embodiments described in association with the at least one pivoting feature 280 of the vertical member 102a (shown in
[0077] Referring now to
[0078] The vertical member 102c is shaped and dimensioned to be received within (1) a channel of the at least one horizontal rail 110; (2) an aperture in a top wall of the at least one horizontal rail 110; and (3) and an aperture of the at least one coupling member 106. In this respect, for the vertical member 102b to be received in the aperture in the top wall of the at least one horizontal rail 110, the aperture may have a corresponding triangular cross-section, an aperture length and an aperture width, and the length 325 and the width 326 may be less than the aperture length and the aperture width of the aperture. For the vertical member 102b to be received in the aperture of the at least one coupling member 106, the aperture may have a corresponding triangular cross-section, an aperture length and an aperture width, and the length 325 and the width 326 may be less than the aperture length and the aperture width of the aperture.
[0079] The vertical member 102c also includes at least one pivoting feature 330 configured to pivotally engage the corresponding at least one pivoting feature of the at least one coupling member 106 to pivotally couple the vertical member 102c to the at least one coupling member 106 and to position the at least one coupling member 106 at specific locations along a height of the vertical member 102c without any welding or other permanent attachment mechanisms between the vertical member 102c and the at least one coupling member 106. In the embodiment shown, the at least one pivoting feature 330 may be similar to the at least one pivoting feature 280 of the vertical member 102a (shown in
[0080] In other embodiments, the at least one pivoting feature 310 may: (1) comprise dimples or recesses formed in the front wall 320; (2) include front apertures having shapes and dimensions different from other front apertures; and (3) include apertures having different shapes and different dimensions than that described above, all of the above similar to alternative embodiments described in association with the at least one pivoting feature 280 of the vertical member 102a (shown in
[0081] The barrier system 100 further includes the at least one coupling member 106 configured to pivotally couple the vertical members 102 with the at least one horizontal rail 110 (shown in
[0082] Referring now to
[0083] In the embodiment shown, the coupling member 106 a includes a body 340 and a cover 345. The body 340 is shaped and dimensioned to be received in the channel 133 of the horizontal rail 110a (show in
[0084] The front and rear walls 350 and 360 and the first and second supports 371 and 375 also define the aperture 343. The aperture 343 is shaped and dimensioned to receive the vertical member 102a and has a rectangular cross-section corresponding to the rectangular cross-section of the vertical member 102a. The aperture 343 has an aperture length 395 and an aperture width 396. For the vertical member 110a to be received within the aperture 343, the aperture length 395 and aperture width 396 is greater than, respectively, the length 270 and the width 272 of the vertical member 102a (shown in
[0085] In embodiments where the coupling member 106a is configured to receive vertical members 102 having a different shape, the body 340 may have a different shape, different dimensions and may include different components. For example, in embodiments where the coupling member 106a is configured to receive the vertical member 102b (shown in
[0086] In the embodiment shown in
[0087] In certain embodiments, the coupling member 106a may not include the cover 345 (and only include the body 340 for example). Additionally, in embodiments where the body 340 is shaped to receive a vertical member different from the vertical member 102a, the cover 345 may similarly be different. For example, in embodiments where the coupling member 106a is configured to receive the vertical member 102b (shown in
[0088] The coupling member 106a further includes the at least one positioning feature 400. The at least one positioning feature 400 is configured to engage at least one horizontal rail 110 (such as the horizontal rail 110a shown in
[0089] In the embodiment shown, the at least one positioning feature 400 includes a front flange 401 extending from an outer surface of the front wall 350 and a rear flange 405 extending from an outer surface of the rear wall 360. The front and rear flanges 401 and 405 may extend from the front and rear walls 350 and 360 at a same location along the body height 393 (best seen in
[0090] In other embodiments, the at least one positioning feature 400 may include front and rear flanges 401 and 405 which have different shapes (such as a rectangular cuboid or cylinder for example) or different dimensions than that described above. In yet other embodiments, the front flange 401 may have a shape and dimensions different from the rear flange 405, which may be adapted to engage horizontal rails 110a having corresponding front and rear ledges 141 and 145 which are also shaped and dimensioned differently from each other. In yet other embodiments, the front and rear flanges 401 and 405 may extend at different locations along the body height 393 and may not be aligned with each other, which may be adapted to engage horizontal rails 110a that have corresponding unaligned front and rear ledges 141 and 145.
[0091] The at least one positioning feature 400 further includes the front positioning projection 411 extending from the front flange 401 and the rear positioning projection 415 extending from the rear flange 405. In the embodiment shown, both the front and rear positioning projections 411 and 415 are used for retaining and positioning a single coupling member 106a at the specific location along the length 130 of the horizontal rail 110a, and thus form a pair of positioning projections. Additionally, in the embodiment shown, the front and rear positioning projections 411 and 415 both extend at approximately same location along the body length 390 (best seen in
[0092] In the embodiment shown, the front and rear positioning projections 411 and 415 are substantially identical to each other and each have a generally rectangular cuboid configuration. The front positioning projection 411 has a projection width 412 (best seen in
[0093] In other embodiments, the at least one positioning feature 400 may include more or fewer pairs of the front and rear positioning projections 411 and 415, which may be adapted to engage horizontal rails 110a which include more than one pair of front and rear recesses 143 and 147 for positioning a single coupling member 106. In yet other embodiments, the coupling member 106a may only include the front positioning projection 411 (with no rear positioning projection 415) or may only include the rear positioning projection 415 (with no front positioning projection 411), which may be adapted to engage horizontal rails 110a which only include the front recesses 143 (with no rear recesses 147) or which only include the rear recesses 147 (with no front recesses 143). In yet other embodiments, the front positioning projection 411 may be paired with more than one rear positioning projection and/or the rear positioning projection 415 may be paired with more than one front positioning projection. Such embodiments may be adapted to engage horizontal rails 110a which include one front recess 143 paired with more than one rear recess 147 and/or which include one rear recess 147 paired with more than one front recess 143 for positioning a single coupling member 106.
[0094] In other embodiments, the front and rear positioning projections 411 and 415 may have different shapes (such as a polyhedron, triangular prism or cylinder for example) and different dimensions than that described above. In yet other embodiments, the front positioning projection 411 may have a shape and dimensions different from a paired rear positioning projection 415, which may be adapted to engage horizontal rails 110a having a corresponding pair of front and rear recesses 143 and 147 which are also shaped and dimensioned differently from each other. In yet other embodiments, the front and rear positioning projections 411 and 415 may be located at different locations along the body length 390 and may not be aligned with each other, which may be adapted to engage horizontal rails 110a which include a corresponding pair of unaligned front and rear recesses 143 and 147 for positioning a single coupling member 106a.
[0095] The coupling member 106a further includes the at least one pivoting feature 430. The at least one pivoting feature 430 is configured to pivotally engage the vertical member 102 (such as the vertical member 102a shown in
[0096] In the embodiment shown, the at least one pivoting feature 430 comprises a front tab 431 formed in the front wall 350 and a rear tab 441 formed in the rear wall 360. Both the front and rear tabs 431 and 441 cooperate to engage a corresponding pair of aligned apertures at a same location along the height 271 of the vertical member 102a (such as the pair of aligned upper front and rear apertures 281 and 285 shown in
[0097] The front tab 431 includes an attachment portion 433 connected to the front wall 350 near the lower end 342 of the body 340 and a deflection portion 434 extending upward toward the upper end 341 from the attachment portion 433, such that the front tab 431 comprises an upward facing tab (best seen in
[0098] In the embodiment shown, the at least one pivoting feature 430 further includes a front pivoting projection 435 extending from an inner surface of the front tab 431 (best seen in
[0099] The front pivoting projection 435 is shaped and dimensioned to be pivotally received within a front aperture in the front wall 261 of the vertical member 102a (such as the upper front aperture 281 shown in
[0100] In the embodiment shown, the front pivoting projection 435 includes an upwardly sloped portion 436 extending from the attachment portion 433 and a retaining portion 437 extending from the deflection portion 434 (best seen in
[0101] In other embodiments, the at least one pivoting feature 430 may only include the front tab 431 and the front pivoting projection 435 (no rear tab 441 or rear pivoting projection 445), or only include the rear tab 441 and the rear pivoting projection 445 (with no front tab 431 or front pivoting projection 435). Such embodiments may be adapted to engage vertical members 102a which only include the upper front aperture 281 (with no upper rear aperture in the rear wall 265) or which only include the upper aperture 285 (with no upper front aperture 281 in the front wall 261). For example, embodiments of the coupling member 106a configured to receive the vertical member 102c having the triangular cross-section (shown in
[0102] In other embodiments, the sloped portions 436 and 446 and the retaining portions 437 and 447 of the front and rear pivoting projections 435 and 445 may have different dimensions and a different configuration. For example, the front pivoting projection 435 may have the retaining portion 437 extending from the attachment portion 433 and the sloped portion 436 extending from the deflection portion 434 and the rear pivoting projection 445 may have the retaining portion 447 extending from the attachment portion 443 and the sloped portion 446 extending from the deflection portion 444. Having the retaining portions 437 and 447 extending from closer to the lower end 342 of the body 340 may more securely engage the front and rear pivoting projections 435 and 445 in the front and rear apertures 281 and 285 of the vertical member 102a. In yet other embodiments, the front and rear pivoting projections 435 and 445 may only include the retaining portion 437 and 447 (with no sloped portions 436 and 446). In yet other embodiments, the front and rear tabs 431 and 441 may have different shapes (such as a square, triangle or polygonal shape for example) and different dimensions than that described above. In yet other embodiments, the front and rear pivoting projections 435 and 445 may have different shapes and different dimensions than that described above. In yet other embodiments, a front tab 431 may have a shape and dimensions different from a paired rear tab 441, or a front pivoting projection 435 may have a shape and dimensions different from a paired rear pivoting projection 445. Such embodiments may be adapted to pivotally engage vertical members 102a having a corresponding pair of front and rear apertures 281 and 285 which are shaped and dimensioned differently from each other. In yet other embodiments, the front and rear pivoting projections 435 and 445 may be located at different locations along the body length 390 or the body height 393, and may not be aligned with each other. Such embodiments may be adapted to engage vertical members 102a which include a corresponding pair of unaligned front and rear apertures 281 and 285.
[0103] The coupling member 106a further includes at least one retaining feature 459. The at least one retaining feature 459 is configured to contact at least one sidewall of the vertical member 102 (such as the first and second sidewalls 262 and 266 of the vertical member 102a shown in
[0104] In the embodiment shown, the coupling member 106a further includes a first end front flap 460 extending from the first end 351 of the front wall 350 proximate the lower end 342 of the body 340, a second end front flap 470 extending from the second end 352 of the front wall 350 proximate the lower end 342, a first end rear flap 480 extending from the first end 361 of the rear wall 360 proximate the lower end 342, and a second end rear flap 490 extending from the second end 362 of the rear wall 360 proximate the lower end 342. The at least one retaining feature 459 comprises a first end front arm 461 extending from the first end front flap 460 and a second end front arm 471 extending from the second end front flap 470. The first end front arm 461 and the second end front arm 471 thus both extend from the front wall 350 and are mirror images of each other. The at least one retaining feature 459 further comprises a first end rear arm 481 extending from the first end rear flap 480 and a second end rear arm 491 extending from the second end rear flap 490. The first end rear arm 481 and the second end rear arm 491 both extend from the rear wall 360 and are mirror images of each other. Each of the arms 461, 471, 481 and 491 cooperate together to engage the first and second sidewalls 262 and 266 at the same location along the height 271 of the vertical member 102a, and thus form a set of arms. Additionally, each of the arms 461, 471, 481 and 491 extend to approximately a same location along the body height 393 and are thus aligned with each other.
[0105] Each of the arms 461, 471, 481 and 491 may be substantially identical to each other and all have a generally rectangular cuboid configuration. Each of the arms 461, 471, 481 and 491 have a respective arm length (an arm length 482 of the first end rear arm 481 and an arm length 492 of the second end rear arm 491 are shown in
[0106] Still referring to
[0107] In other embodiments, the at least one retaining feature 459 may only include either the front arms 461 and 471 or the rear arms 481 and 491, but not both. Such embodiments of the coupling member 106a may be easier to manufacture. Additionally, embodiments of the coupling member 106a configured to receive the vertical member 102c having the triangular cross-section (shown in
[0108] Referring now to
[0109] A basic structure of the coupling member 106b may be similar to the coupling member 106a (shown in
[0110] The front and rear walls 550 and 560 and the first and second supports 571 and 575 define an aperture 543 shaped and dimensioned to receive the vertical member 102a. The aperture 543 may be similar to the aperture 343 of the coupling member 102a (shown in
[0111] In the embodiment shown in
[0112] The coupling member 106b further includes the at least one positioning feature 600. The at least one positioning feature 600 is configured to engage the at least one horizontal rail 110 (such as the horizontal rail 110b shown in
[0113] The at least one positioning feature 600 may be similar to the at least one positioning feature 400 of the coupling member 106a (shown in
[0114] In other embodiments, the at least one positioning feature 600 may: (1) include front and rear flanges 601 and 605 which have different shapes and different dimensions than that described above; (2) include a front flange 601 which has a shape and a dimension different from a paired rear flange 605; and (3) include unaligned front and rear flanges 601 and 605, all of the above similar to alternative embodiments described in association with the at least one positioning feature 400 of the coupling member 106a.
[0115] The at least one positioning feature 600 also includes a front positioning projection 611 extending from the front flange 601 and a rear positioning projection 615 extending from the rear flange 605. The front and rear positioning projections 611 and 615 may be similar to the front and rear positioning projections 411 and 415 of the coupling member 106a (shown in
[0116] The pair of aligned front and rear positioning projections 611 and 615 may be shaped and dimensioned to be received in a corresponding pair of aligned front and rear recesses 223 and 227 of the horizontal rail 110b (shown in
[0117] In other embodiments, the at least one positioning feature 600 of the coupling member 106b may: (1) include fewer or more pairs of the front and rear positioning projections 611 and 615; (2) only include the front positioning projection 611 (with no rear positioning projection 615) or only include the rear positioning projection 615 (with no front positioning projection 611); (3) include a front positioning projection 611 paired with more than one rear positioning projection 615 and/or include a rear positioning projection 615 paired with more than one front positioning projection 611; (4) include positioning projections having different shapes and different dimensions than that described above; (5) include a front positioning projection 611 which has a different shape and different dimensions than a paired rear positioning projection 615; and (6) include unaligned front and rear positioning projections, all of the above similar to alternative embodiments described in association with the at least one positioning feature 400 of the coupling member 106a.
[0118] In the embodiment shown in
[0119] In the embodiment shown, the at least one pivoting feature 630 comprises a front tab 631 formed in the front wall 550 and a rear tab 641 formed in the rear wall 560. Both the front and rear tabs 631 and 641 cooperate together to engage a corresponding pair of apertures at a same location along the height 271 of the vertical member 102a (such as the pair of aligned middle front and rear apertures 282 and 286 or the pair of aligned lower front and rear apertures 283 and 287 of the vertical member 102a shown in
[0120] The front tab 631 includes an attachment portion 633 connected to the front wall 550 near the upper end 541 of the body 540 and a deflection portion 634 extending downward toward the lower end 542 from the attachment portion 633, such that the front tab 631 comprises a downward facing tab (best seen in
[0121] In the embodiment shown, the at least one pivoting feature 630 further includes the front pivoting projection 635 extending from an inner surface of the front tab 631 and the rear pivoting projection 645 extending from an inner surface of the rear tab 641, such that the front and rear pivoting projections 635 and 645 face each other. In this respect, both of the front and rear pivoting projections 635 and 645 cooperate together to engage a corresponding pair of aligned apertures at the same location along the height 271 of the vertical member 102a, and thus form a pair of pivoting projections. Additionally, the front and rear pivoting projections 635 and 645 extend from the aligned front and rear tabs 631 and 641 and are thus located in the front and rear walls 550 and 560 at approximately a same location along the body height 593 and at approximately a same location along the body length 590, and are thus also themselves aligned with each other.
[0122] The front pivoting projection 635 is shaped and dimensioned to be pivotally received within a front aperture in the front wall 261 of the vertical member 102a (such as the middle and lower front apertures 282 and 283 shown in
[0123] In the embodiment shown, the front pivoting projection 635 includes a downwardly sloped portion 636 extending from the attachment portion 633 and a retaining portion 637 extending from the deflection portion 634 (best seen in
[0124] In other embodiments, the at least one pivoting feature 630 may: (1) only include the front tab 631 and the front pivoting projection 635 (with no rear tab 641 or rear pivoting projection 645) or only include the rear tab 641 or rear pivoting projection 645 (with no front tab 631 or front pivoting projection 635); (2) include front and rear pivoting projections 635 and 645 which extend directly from the front and rear walls 550 and 560 (with no front and rear tabs 631 and 641); (3) include front and rear pivoting projections 635 and 645 with different configurations for the sloped and retaining portions; (4) include front and rear pivoting projections 635 and 645 having different shapes and different dimensions that described above; (5) include front and rear tabs 631 and 641 having different shapes and different dimensions in that described above; (6) include a front tab 631 having a different shape and dimensions than a paired rear tab 641; (7) include a front pivoting projection 635 having a different shape and dimensions than a paired rear pivoting projection 645; and (8) include unaligned front and rear pivoting projections 635 and 645, all of the above similar to the alternative embodiments described in association with the at least one pivoting feature 430 of the coupling member 106a.
[0125] The coupling member 106b further includes at least one retaining feature 659. The at least one retaining feature 659 is configured to contact at least one sidewall of the vertical member 102 (such as the first and second sidewalls 262 and 265 of the vertical member 102a shown in
[0126] In the embodiment shown, the at least one retaining feature 659 comprises a first end front arm 661 extending from an inner surface of the first support 571 proximate an end of the first 10 support 571 coupled to the front wall 550 and a second end front arm 671 extending from an inner surface of the second support 575 proximate an end of the second support 575 coupled to the front wall 550. The first end front arm 661 and the second end front arm 671 thus both extend proximate the front wall 650 and are mirror images of each other. The at least one retaining feature 659 further comprises a first end rear arm 681 extending from the inner surface of the first support 571 proximate an end of the first support 571 coupled to the rear wall 560, and a second end rear arm 691 extending from the inner surface of the second support 575 proximate an end of the second support 575 coupled to the rear wall 560. The first end rear arm 681 and the second end rear arm 691 thus both extend proximate the rear wall 560 and are mirror images of each other. All of the arms 661, 671, 681 and 691 may cooperate together to engage the first and second sidewalls 262 and 266 at a same location along the height 271 of the vertical member 102a, and thus form a set of arms. Additionally, each of the arms 661, 671, 681 and 691 may extend to approximately a same location along the body height 593 and are thus also aligned with each other.
[0127] Each of the arms 661, 671, 681 and 691 may be substantially identical to each other and all have a generally rectangular cuboid configuration. Each of the arms 661, 671, 681 and 691 have a respective arm length (arm length 682 of the first end rear arm 681 and arm length 692 of the second end rear arm 691 are shown in
[0128] Still referring to
[0129] In other embodiments, the at least one retaining feature 659 may include fewer arms or more arms similar to the alternative embodiments described above in association with the at least one retaining feature 459 of the coupling member 106a. Additionally, in other embodiments, the at least one retaining feature 630 may only include a single first end arm extending from the inner surface of the first support 571 at a location near a middle of the minimum body width 592 and only a single second end arm extending from the inner surface of the second support 575 also at the location near the middle of the minimum body width 592. In other embodiments, the at least one retaining feature 659 may include more than two first end arms extending from the first support 571 and may include more than two second end arms extending from the second support 575. In other embodiments, the at least one retaining feature 659 may: (1) include front arms 661 and 671 which are unaligned with the rear arms 681 and 691; (2) include first end arms 661 and 681 which are unaligned with the second end arms 671 and 691; (3) include arms 661, 671, 681 and 691 having arm angles, arm lengths and shapes which are different from that described above; (4) include arms 661, 671, 681 and 691 having arm angles that are different from each other; (5) include arms 661, 671, 681 and 691 having arm lengths that are different from each other; and (6) include arms 661, 671, 681 and 691 having shapes that are different from each other, all of the above similar to alternative embodiments described in association with the at least one retaining feature 459 of the coupling member 106a.
[0130] Referring now to
[0131] In the embodiment shown, the coupling member 106a is retained within the channel 133 and positioned at a specific location 710 along the length 130 of the horizontal rail 110a. The specific location 710 corresponds to a location along the length 130 where a pair of front and rear recesses 143 and 147 are located within, respectively, the front and rear ledges 141 and 145. The pair of front and rear recesses 143 and 147 receive the front and rear positioning projections 411 and 415 of the coupling member 106a to retain and position the coupling member 106a at the specific location 710 without any welding or other permanent attachment mechanisms between the coupling member 106a and the horizontal rail 110a. Additionally, in the embodiment shown, when the coupling member 106a is positioned at the specific location 710, the front and rear ribs 161 and 165 of the horizontal rail 110a contact the front and rear walls 350 and 360 of the coupling member 106a, to reduce movement of the coupling member 106a within the channel 133.
[0132] Similarly, in the embodiment shown, the coupling member 106b is retained within the channel 193 and positioned at a corresponding specific location 712 along the length 190 of the horizontal rail 110b. The specific location 712 corresponds to a location along the length 190 that: (1) a pair of front and rear recesses 223 and 227 are located within, respectively, the front and rear ledges 221 and 225, and (2) one of the apertures 200 is located within the top wall 180 of the horizontal rail 110b. The pair of front and rear recesses 223 and 227 receive the front and rear positioning projections 611 and 615 of the coupling member 106b to retain and position the coupling member 106b at the specific location 712 without any welding or other permanent attachment mechanisms between the coupling member 106b and the horizontal rail 110b. Additionally, in the embodiment shown, when the coupling member 106b is positioned at the specific location 712, the front and rear ribs 241 and 245 of the horizontal rail 110a contact the front and rear walls 550 and 560 of the coupling member 106b, to reduce movement of the coupling member 106a within the channel 133.
[0133] Additionally, as the coupling members 106a and 106b themselves each retain the vertical member 102a in their respective apertures 343 and 543 (described in greater detail below), the specific locations 710 and 712 also correspond to a location along the lengths 130 and 190 of the horizontal rails 110a and 110a that the vertical member 102a is to be located in the barrier system 100. In this respect, in the embodiment shown, the vertical member 102a is retained in the aperture 343 of the coupling member 106a, and the upwardly sloping front and rear pivoting projections 435 and 445 extending from the upward facing front and rear tabs 431 and 441 of the coupling member 106a pivotally engage the upper front and rear apertures 281 and 285 formed in the front and rear walls 261 and 265 of the vertical member 102a. This pivotal engagement pivotally couples the coupling member 106a and the vertical member 102a without any welding or other permanent attachment mechanisms between the coupling member 106a and the vertical member 102a. As noted above, the pivotal engagement of the coupling member 106a and the vertical member 102a in combination with the retention of the coupling member 106a relative to the horizontal rail 110a enables the vertical member 102a to also pivot relative to the horizontal rail 110a, again without any welding or other permanent attachment mechanisms between any of the coupling member 106a, the horizontal rail 110a and the vertical member 102a. Additionally, the upward and inward extending first end arms 461 and 481 of the coupling member 106a contact the first sidewall 262 of the vertical member 102a and the upward and inward extending second end arms 471 and 491 contact the second sidewall 266 of the vertical member 102a. The combination of the upward facing front and rear tabs 431 and 441 and upward sloping front and rear projections 435 and 445 engaging the front and rear apertures 281 and 285 in the front and rear walls 261 and 265 and the upward and inward extending arms 461, 471, 481 and 491 engaging first and second sidewalls 262 and 266 may more securely retain the vertical member 102a within the aperture 343 and prevent (or restrict/discourage) any downward movement of the vertical member 102a relative to the coupling member 106a and the horizontal rail 110a.
[0134] Correspondingly, the vertical member 102a is also retained in the aperture 543 of the coupling member 106b, with the downwardly sloping front and rear pivoting projection 635 and 645 extending from the downward facing front and rear tabs 631 and 641 of the coupling member 106b pivotally engaging the middle front and rear apertures 282 and 286 formed in the front and rear walls 261 and 265 of the vertical member 102a. This pivotal engagement couples the coupling member 106b and the vertical member 102a without any welding or other permanent attachment mechanisms between the coupling member 106b and the vertical member 102a. As noted above, the pivotal engagement of the coupling member 106b and the vertical member 102a in combination with the retention of the coupling member 106b relative to the horizontal rail 110b enables the vertical member 102a to also pivot relative to the horizontal rail 110b, again without any welding or other permanent attachment mechanisms between any of the coupling member 106b, the horizontal rail 110b and the vertical member 102a. Additionally, the downward and inward extending first end arms 661 and 681 of the coupling member 106b contact the first sidewall 262 of the vertical member 102a and the downward and inward extending second end arms 671 and 691 of the coupling member 106b contact the second sidewall 266 of the vertical member 102a. The combination of the downward facing front and rear tabs 631 and 641 and downward sloping front and rear pivoting projections 635 and 645 engaging the front and rear apertures 282 and 286 (or 283 and 287) in the front and rear walls 261 and 265 and the downward and inward extending arms 661, 671, 681 and 691 engaging first and second sidewalls 262 and 266 may more securely retain the vertical member 102a within the aperture 543 and prevent (or restrict/discourage) any upward movement of the vertical member 102a relative to the coupling member 106b and the horizontal rail 110.
[0135] The at least one pivoting features 430 and 630 and the at least one retaining features 459 and 659 of the coupling members 106a and 106b cooperate together to provide greater stability to the barrier system 100 when assembled and when racking. In this respect, the upward facing front and rear tabs 431 and 441, the upwardly sloping front and rear projections 435 and 445 and the upward and inward extending arms 461, 471, 481 and 491 of the coupling member 106a may prevent (or restrict/discourage) downward movement of the vertical member 102a relative to the coupling member 106a and the horizontal rail 110a, while the downward facing front and rear tabs 631 and 641, downwardly sloping front and rear pivoting projections 635 and 645 and the downward and inward extending arms 661, 671, 681 and 691 of the coupling member 106b may prevent (or restrict/discourage) any upward movement of the vertical member 102a relative to the coupling member 106b and the horizontal rail 110b. The combination of the coupling member 106a and 106b in one barrier system 100 cooperate prevent any upwards or downwards movement of the vertical member 102a relative to the horizontal rails 110a and 110b, which improved the stability of the barrier system 100 when assembled and when racked.
[0136] Referring to
[0137] In certain embodiments, block 752 may involve inserting one or more of the coupling member 106a into the channel 133 of the horizontal rail 110a (forming the upper horizontal rail 111), contacting the front and rear ledges 141 and 145 of the horizontal rail 110a with, respectively, the front and rear flanges 401 and 405 of the coupling member 106a, and then sliding the coupling member 106a along the front and rear ledges 141 and 145 until the pair of front and rear positioning projections 411 and 415 of the at least one positioning feature 400 of the coupling member 106a are inserted into, respectively, a corresponding pair of front and rear recesses 143 and 147 of the at least one positioning feature 140 of the horizontal rail 110a. Contact of the front and rear ledges 141 and 145 with the front and rear flanges 401 and 405 may retain the coupling member 106a within the channel 133 of the horizontal rail 110a. Engagement of the front and rear positioning projections 411 and 415 in the corresponding pair of front and rear recesses 143 and 147 may position the coupling member 106a at a specific location (such as the specific location 710 shown in
[0138] Block 752 may further optionally involve contacting the front and rear walls 350 and 360 of the coupling member 106a with the front and rear ribs 161 and 165 of the at least one contacting feature 160 of the horizontal rail 110a. Contacting the front and rear walls 350 and 360 with the front and rear ribs 161 and 165 may reduce movement of the coupling member 106a within the channel 133, particularly any lateral movement along the width 132.
[0139] In certain embodiments, block 752 may further involve inserting one or more of the coupling member 106b into the channel 193 of the horizontal rail 110b (forming one or more of the upper, middle and lower horizontal rails 111, 112 and 113), contacting the front and rear ledges 221 and 225 of the horizontal rail 110b with, respectively, the front and rear flanges 601 and 605 of the coupling member 106b, and then sliding the coupling member 106b along the front and rear ledges 221 and 225 until the pair of the front and rear positioning projections 611 and 615 of the at least one positioning feature 600 of the coupling member 106b are inserted into, respectively, a corresponding pair of front and rear recesses 223 and 227 of the at least one positioning feature 220 of the horizontal rail 110b. Similar to that described in association with the coupling member 106a and the horizontal rail 110a, the above steps may retain the coupling member 106b within the channel 193, position the coupling member 106b at a specific location (such as the specific location 712 shown in
[0140] Block 752 may further optionally involve contacting the front and rear walls 550 and 560 of the coupling member 106b with the front and rear ribs 241 and 245 of the at least one contacting feature 240 of the horizontal rail 110b. Similar to that described in association with coupling member 106a and horizontal rail 110a, this optional step may reduce movement of the coupling member 106a within the channel 193, and particularly any lateral movement along the width 192.
[0141] The method 750 further involves inserting the vertical member 102 into the at least one coupling member 106 (block 754). In certain embodiment shown, block 754 may involve inserting the upper end 273 of vertical member 102a into an open end of the channel 133 of the horizontal member 110a and into the aperture 343 of the coupling member 106a from the lower end 342 towards the upper end 341 of the body 340. In certain embodiments, block 754 may further involve inserting the lower end 274 of the vertical member 102a through one of the apertures 200 in the top wall 180 of the horizontal rail 110b, then into the aperture 543 of the coupling member 106b from the upper end 541 toward the lower end 542 of the body 540, and then through an open end of the channel 193 of the horizontal member 110b.
[0142] The method 750 further involves pivotally engaging at least one pivoting feature of the at least one coupling member 106 with at least one of a front wall and a rear wall of the vertical member 102 to pivotally couple the vertical member 102 with the coupling member 106 and to allow the vertical member 102 to pivot relative to the at least one horizontal rail 110 (block 756). Pivotally engaging the at least one pivoting feature of the least one coupling member 106 with the at least one of the front and rear walls of the vertical member 102 may also cause at least one retaining feature of the at least one coupling member 106 to contact a sidewall of the vertical member 102.
[0143] In certain embodiments, block 756 may involve pivotally engaging the at least one pivoting feature 430 of the coupling member 106a with the at least one pivoting feature 280 of the vertical member 102a. Specifically, in the embodiment shown, when the upper end 273 of the vertical member 102a is inserted into the aperture 343 of the coupling member 106a from the lower end 342 of the body 340: (1) the front wall 261 of the vertical member 102a may contact the front pivoting projection 435 of the coupling member 106a and may deflect the upward facing front tab 431 outwards relative to the front wall 350 of the coupling member 106a until the front pivoting projection 435 is received within the upper front aperture 281 in the front wall 261; and (2) the rear wall 265 of the vertical member 102a may contact the rear pivoting projection 445 of the coupling member 106a and may deflect the upward facing rear tab 441 outwards relative to the rear wall 360 of the coupling member 106a until the rear pivoting projection 445 is received within the upper rear aperture 285 formed in the rear wall 265. Receiving the pivoting projections 435 and 445 within corresponding the apertures 281 and 285 pivotally couples the coupling member 106a and the vertical member 102a, retains the vertical member 102a within the aperture 343 and prevents (or restrict or discourages) any downward movement of the vertical member 102a relative to the coupling member 106a.
[0144] Additionally, pivotally engaging the at least one pivoting feature 430 of the coupling member 106a with the at least one pivoting feature 280 of the vertical member 102a may further cause the at least one retaining feature 459 of the coupling member 106a to contact the first and second sidewalls 262 and 266 of the vertical member 102a. Specifically, in the embodiment shown, when the vertical member 102a is inserted into the aperture 343 of the coupling member 106a: (1) the first sidewall 262 of the vertical member 102a may contact the contact surfaces of the inward and upward extending first end arms 461 and 481 of the coupling member 106a, and may deflect the first end arms 461 and 481 at their respective hinge points outward; and (2) the second sidewall 266 of the vertical member 102a may contact the contact surfaces of the inward and upward extending second end arms 471 and 491 of the coupling member 106a and may deflect the second end arms 471 and 491 at their respective hinge points outward. Contacting the first sidewall 262 with the first end arms 461 and 481 and the second sidewall 266 with the second end arms 471 and 491 may further retain the vertical member 102a within the aperture 343, may centre the vertical member 102a within the aperture 343 and may further prevent (or restrict/discourage) any downward movement of the vertical member 102a relative to the coupling member 106a.
[0145] In certain embodiments, block 756 may also involve pivotally engaging the at least one pivoting feature 630 of the coupling member 106b and the at least one pivoting feature 280 of the vertical member 102a. Specifically, in the embodiment shown, when the lower end 274 of the vertical member 102a is inserted into the aperture 543 of the coupling member 106b from the upper end 541 of the body 540: (1) the front wall 261 of the vertical member 102a may initially contact the front pivoting projection 635 and may deflect the downward facing front tab 631 outwards relative to the front wall 550 of the coupling member 106b, until the front pivoting projection 635 is received within the one of the middle and lower front apertures 282 and 283 in the front wall 261; and (2) the rear wall 265 of the vertical member 102a may initially contact the rear pivoting projection 645 and may deflect the downward facing rear tab 641 outwards relative to the rear wall 560 of the coupling member 106b, until the rear pivoting projection 645 is received within one of the lower and middle rear apertures 286 and 287 formed in the rear wall 265. Similar to that described in association with coupling member 106a, the above step pivotally couples the coupling member 106b and the vertical member 102a, retains the vertical member 102a within the aperture 543 and may prevent (or restrict/discourage) any upward movement of the vertical member 102a relative to the coupling member 106b.
[0146] Additionally, pivotally engaging the at least one pivoting feature 630 of the coupling member 106b and the at least one pivoting feature 280 of the vertical member 102a may further cause the at least one retaining feature 659 of the coupling member 106b to contact the first and second sidewalls 262 and 266 of the vertical member 102a. Specifically, in the embodiment shown, when the vertical member 102a is inserted into the aperture 543 of the coupling member 106b: (1) the first sidewall 262 of the vertical member 102a may contact the contact surfaces of the inward and downward extending first end arms 661 and 681 of the coupling member 106b, and may deflect the first end arms 661 and 681 at their respective hinge points outward; and (2) the second sidewall 266 of the vertical member 102a may contact the contact surfaces of the inward and downward extending second end arms 671 and 691 of the coupling member 106b, and may deflect the second end arms 671 and 691 at their respective hinge points outward. Similar to that described above in association with coupling member 106a, this above step may further retain the vertical member 102a within the aperture 543, centre the vertical member 102a within the aperture 543, and prevent (or restrict/discourage) any upward movement of the vertical member 102a relative to the coupling member 106b.
[0147] While specific embodiments have been described and illustrated, such embodiments should be considered illustrative of the subject matter described herein and not as limiting the claims as construed in accordance with the relevant jurisprudence.