A DEVICE FOR CHANGING ABRADING PRODUCTS
20220118578 · 2022-04-21
Inventors
Cpc classification
B24D9/085
PERFORMING OPERATIONS; TRANSPORTING
B24B45/00
PERFORMING OPERATIONS; TRANSPORTING
B24B27/0038
PERFORMING OPERATIONS; TRANSPORTING
B24B41/04
PERFORMING OPERATIONS; TRANSPORTING
B24B41/005
PERFORMING OPERATIONS; TRANSPORTING
B25J19/0066
PERFORMING OPERATIONS; TRANSPORTING
B24B23/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B23/00
PERFORMING OPERATIONS; TRANSPORTING
B24B41/04
PERFORMING OPERATIONS; TRANSPORTING
B24B45/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The disclosed solution comprises a device for changing abrading products (30), the device (1) comprising a detacher (2) comprising a table (10), a blade (14) adapted to penetrate into between an abrading product (30) and the gripping means (34) of the abrading tool (4), and means (16, 18, 19) to co-planarly adjust the mutual distance (d) between the table (10) and the blade (14) to correspond to the thickness (t) of the abrading product (30) in the absence of the abrading product (30).
Claims
1. A detacher to detach an abrading product from a gripping means of an abrading tool, the detacher comprising: a table for receiving into contact the abrading product as mounted to the gripping means of the abrading tool, the abrading product having a thickness; a blade adapted to penetrate into between the abrading product and the gripping means of the abrading tool; and means to adjust the mutual distance between the table and the blade to correspond to the thickness of the abrading product such that said means are operable in the absence of the abrading product and the blade remains co-planar with the table regardless of their mutual distance.
2. The detacher according to claim 1 wherein the means to adjust the mutual distance between the table and the blade comprise: a linear guide connected to the table, a shaft connected to the blade and movably coupled with the linear guide, and an actuator adapted to move the shaft relative to the linear guide.
3. The detacher according to claim 2, wherein the detacher further comprises: a base, and one or more column arrangements connecting the base to the table floatably such that the base remains co-planar with the table regardless of their mutual distance.
4. The detacher according to claim 3, wherein at least one of the one or more column arrangements comprises: a hollow outer column, an inner column movably coupled with the outer column and capable of penetrating to inside the outer column, one or more springs within the outer column and resisting the penetrating movement of the inner column to inside the outer column, whereby the one or more springs absorb an impact exerted by the abrading product onto the table.
5. A device for changing abrading products, the device comprising a detacher to detach an abrading product from a gripping means of an abrading tool, the detacher comprising: a table for receiving into contact the abrading product as mounted to the gripping means of the abrading tool, the abrading product having a thickness; a blade adapted to penetrate into between the abrading product and the gripping means of the abrading tool; and means to adjust the mutual distance between the table and the blade to correspond to the thickness of the abrading product such that said means are operable in the absence of the abrading product and the blade remains co-planar with the table regardless of their mutual distance, the devise for changing abrading products further comprising an instructions-giving device in data communication, via one or more communication pathways, with the detacher at least for providing instructions for adjusting the mutual distance between the table and the blade.
6. The device according to claim 5, wherein the instructions-giving device is in data communication via one or more communication pathways with a camera for recording an aperture pattern on the abrading product and/or for recording an aperture pattern on the gripping means of an abrading tool from an image captured with the camera.
7. The detacher according to claim 1, wherein the detacher further comprises: a base, and one or more column arrangements connecting the base to the table floatably such that the base remains co-planar with the table regardless of their mutual distance.
8. The detacher according to claim 7, wherein at least one of the one or more column arrangements comprises: a hollow outer column, an inner column movably coupled with the outer column and capable of penetrating to inside the outer column, one or more springs within the outer column and resisting the penetrating movement of the inner column to inside the outer column, whereby the one or more springs absorb an impact exerted by the abrading product onto the table.
9. A method comprising: providing a detacher, which comprises a table, a blade, and means to adjust the mutual distance between the table and the blade such that said means are operable in the absence of the abrading product, and such that the blade remains co-planar with the table regardless of their mutual distance; providing an abrading product mounted to a gripping means of an abrading tool; adjusting a distance between the table and a blade to correspond to a thickness of the abrading product; receiving the abrading product into contact with the table; and detaching the abrading product from the abrading tool by causing the blade to penetrate into between the abrading product and the gripping means of the abrading tool.
10. The method according to claim 9, wherein said distance is adjusted by using a linear guide, a shaft, and an actuator, wherein the linear guide is connected to the table, the shaft is connected to the blade, the shaft is movably coupled with the linear guide, and the actuator is adapted to move the shaft relative to the linear guide.
11. The method according to claim 9, wherein one or more column arrangements connect a base to the table floatably such that the base remains co-planar with the table regardless of their mutual distance.
12. The method according to claim 11, wherein at least one of the one or more column arrangements comprises: a hollow outer column, an inner column movably coupled with the outer column and capable of penetrating to inside the outer column, one or more springs within the outer column and resisting the penetrating movement of the inner column to inside the outer column, whereby the one or more springs absorb an impact exerted by the abrading product onto the table.
13. The method according to claim 9, wherein an instructions-giving device is in data communication, via one or more communication pathways, with the detacher at least for providing instructions for adjusting the mutual distance between the table and the blade.
14. The method according to claim 13, wherein the instructions-giving device is in data communication via one or more communication pathways with a camera for recording an aperture pattern on the abrading product and/or for recording an aperture pattern on the gripping means of an abrading tool from an image captured with the camera.
Description
BRIEF DESRCIPTON OF THE FIGURES
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[0033] The figures are intended for illustrating the idea of the disclosed solution. Therefore, the figures are not in scale or suggestive of a definite layout of system components.
DETAILED DESCRIPTION OF THE INVENTION
[0034] In the text, reference is made to the figures with the following numerals and denotations:
[0035] 1 Device, for changing abrading products
[0036] 2 Detacher
[0037] 3 Attacher
[0038] 4 Abrading tool
[0039] 5 Robot
[0040] 10 Table
[0041] 11 Base
[0042] 12 Outer column
[0043] 13 Inner column
[0044] 14 Blade
[0045] 15 Tip, of blade
[0046] 16 Motor
[0047] 17 Spring
[0048] 18 Shaft
[0049] 19 Linear guide
[0050] 20 Communications interface
[0051] 21 Power supply socket
[0052] 22 Bumper
[0053] 30 Abrading product
[0054] 31 Abrasive article
[0055] 32 Interface pad
[0056] 33 Backing pad
[0057] 34 Gripping means
[0058] 40 Magazine
[0059] 41 Plunger
[0060] 42 Linear actuator
[0061] 43 Support, of magazine
[0062] 44 Housing, of magazine
[0063] 45 Movement-resisting element
[0064] 46 Supply opening, of housing
[0065] 47 Dispensing opening, of housing
[0066] 48 Shaft
[0067] 50 Gripping device
[0068] 51 Gripping plate
[0069] 52 Gripping element
[0070] 53 Arm, of gripping device
[0071] 54 First motion actuator
[0072] 55 Second motion actuator
[0073] 60 Frame
[0074] 61 Auxiliary frame
[0075] 62 Linear guide
[0076] 70 Camera
[0077] 71 Flash
[0078] 72 Upper blinder
[0079] 73 Lower blinder
[0080] 80 Loading device
[0081] 81 Collar element
[0082] 82 Plunger
[0083] 83 Support, of loading device
[0084] 84 Housing, of loading device
[0085] 85 Aperture
[0086] 86 Sensor
[0087] 90 Instructions-giving device
[0088] 91 Communication pathway
[0089] d Distance, between blade and table
[0090] d.sub.1, d.sub.2, d.sub.3 . . . Certain distances, between blade and table
[0091] d.sub.max Maximum distance, between blade and table
[0092] d.sub.min Minimum distance, between blade and table
[0093] h Distance, between table and base
[0094] h.sub.1, h.sub.2, h.sub.3 . . . Distances, between table and base, each with certain magnitude
[0095] h.sub.max Maximum distance, between table and base
[0096] h.sub.min Minimum distance, between table and base
[0097] t Thickness, of abrading product
[0098] t.sub.1, t.sub.2, t.sub.3 . . . Thicknesses, of abrading product, each with certain magnitude
[0099] F Force
[0100] F.sub.1, F.sub.2 Forces, each with certain magnitude
[0101] X, Y, Z Orthogonal coordinates in the frame of a device for changing abrading products
[0102] As a terminological note, the notion “abrading product” refers, through the text, to such products 30 which are consumed and therefore replaced during an abrading process. As typical examples, abrading products comprise abrasive articles 31 such as abrasive discs—perforated, non-perforated, abrading nets or the like—and interface pads 32 often used between backing pads 33 and abrasive articles 31. It is to be realized that different abrading products 30 are consumed at different rates and therefore require replacement at different rates. For example, an interface pad 32 may require replacement after ten abrasive articles 31 have been consumed as attached, one after another, to the interface pad 32. Moreover, in the context of detaching and/or attaching in the sense of the disclosed solution, an “abrading product” 30 may be an aggregate of individual abrading products 30, such as an aggregate of an abrasive article 31 and an interface pad 32 which may be detached and/or attached together as illustrated in
[0103] As another terminological note, throughout the text the notion of “front”, and equivalent, refers to that side of the system elements which is towards the viewer along the Z axis in
[0104]
[0105] The disclosed solution comprises an abrading product detacher 2—illustrated according to an example in
[0106] Both the abrading product detacher 2 and the abrading product attacher 3 may be employed individually without one another in a device 1 for changing abrading products to enhance the efficiency of an abrading process, especially in robotized or otherwise automated abrading.
[0107] Namely, the abrading product 30 detacher 2 enables efficient and non-manual detaching of abrading products 30 irrespective of their type or thickness t. Correspondingly, the abrading product 30 attacher 3 enables efficient and non-manual attaching of abrading products 30 of various types irrespective of their type or thickness t.
[0108] The abrading product detacher 2 and the abrading product attacher 3 may be employed together in a device 1 for changing abrading products to synergistically bring about even higher level of efficiency and capability to employ various types of abrading products 30 in abrading, especially in robotized or otherwise automated abrading. For example, and as will be elaborated below, employing the abrading product detacher 2 and the abrading product attacher 3 together in a device 1 for changing abrading products 30 enables fully unmanned robotized abrading in which various types of abrading products 30 are used and exchanged during abrading.
[0109] An abrading product detacher 2 according to the disclosed solution is illustrated in
[0110] The detacher 2 comprises, as main elements, a blade 14, a table 10 and a means such as a motor 16 to adjust the mutual distance d between the blade 14 and the table 10. Notably, and as is elaborated on below, such means 16 for adjusting the mutual distance d between the blade 14 and the table 10 are operable in the absence of the abrading product 30.
[0111] The table 10 is receiving into contact an abrading product 30, having a thickness t, as mounted to the gripping means 34 of an abrading tool 4.
[0112] The blade 14 is adapted to penetrate between the abrading product 30 to be detached and that element in or attached to an abrading tool 4 having the abrading product. That is, the blade 14 is adapted to penetrate into between the abrading product 30 to be detached and the gripping means 34 of abrading tool 4, as illustrated in
[0113] Moreover, as a person skilled in the art understands, the notion of “gripping means” 34 may refer to a backing pad 32 when an abrading product 30 is to be attached onto a backing pad 32 attached to an abrading tool 4, or it may refer to an interface pad 31 when an abrading product 30 is to be attached to an interface pad 31, which interface pad 31 may be attached to a backing pad 32 which, in turn, may be attached to an abrading tool 4. As a person skilled in the art is well aware of such issues, all conceivable combinations are not enumerated here exhaustively.
[0114] Thus, for example, the blade 14 may penetrate between an abrasive article 30 to be detached and an interface pad 31 or a backing pad 32 to which the abrasive article 30 is attached. Examples of such a situation are illustrated in
[0115] Consistent with the above, if the gripping means 34 is premised on velcro-type hooks and loops, the blade 14 may penetrate into the hook and loop interface between the abrading product 30 to be detached and that element in or attached to an abrading tool 4 having the abrading product.
[0116] Advantageously, the blade 14 may comprise a narrow tip 15 such that the width of the tip 15 is smaller than the overall width of the blade 14, whereby the narrow tip 15 penetrates first between the abrading product 30 to be detached and that element in or attached to an abrading tool 4 having the abrading product 30, as illustrated according to an example in
[0117] Referring to
[0118] The minimum distance d.sub.min is consequential if the blade 14 is configured to enable a pinching effect on the detached abrading product 30 as described below.
[0119] The maximum distance d.sub.max is consequential as it is one of the main determinants of the maximum thickness t of the abrading product 30 detachable with the detacher 2.
[0120] The adjustability of the distance d between the blade 14 and the table 10 has the beneficial technical effect of enabling the detacher 2 according to the disclosed solution to be employed to detach abrading products 30 of various different thicknesses t, as illustrated according to examples in
[0121] Referring to
[0122] Still referring to
[0123] Now referring to
[0124] Such a movement actuator may be connected to the blade 14 via a shaft 18. Such a shaft 18 may be movably coupled to, for example movably housed within, and travel relative to a linear guide 19, which linear guide 19 may be coupled with the table 10. As is apparent for a person skilled in the art, in such an implementation, the shaft 18 and the linear guide 19 may comprise means—for example a gear and rack arrangement—by which the motor 19 or equivalent actuator may effect movement of the shaft 18 relative to the linear guide 19, thereby effecting movement of the blade 14 relative to the table 10. Put differently, the means to adjust the mutual distance between the table 10 and the blade 10 may comprise—the linear guide 19 connected to the table 10, the shaft 18 connected to the blade 14 and movably coupled with the linear guide 19 and an actuator 16 such as a stepless electric motor adapted to move the shaft 18 relative to the linear guide 19.
[0125] Referring to
[0126] Now referring to
[0127] The base 11 may be immovably attached in an immovable support structure in order to provide the detacher 2 with a rigid means of mounting. For example, the base 11 may be immovably attached to a frame 60, as illustrated in
[0128] Now referring to
[0129] To enable such robustness as just described, the base 11 may be connected to the table 10 by means of column arrangements 12,13 each comprising an inner column 13 which may move inside and in relation to a hollow outer column 12, as illustrated in
[0130] Such a spring-based implementation for the column arrangements 12,13 has the beneficial technical effect to permitting variability in the positioning of the abrading tool 4 having the abrading product 30 to be detached when coming into contact with the table 10 upon embarking on detaching the abrading product 30, as the spring(s) 17 may absorb any impact exerted by the abrading tool 4 onto the table 10. Thus, by configuring the base 11 to be connected to the table 10 by means of spring-comprising column arrangements 12,13 adapted to enable varying distance h between the base 11 and the table 12 increases the robustness of the detacher 2 in not requiring very finely positioned abrading product 30 in relation to the table 10 as the spring(s) 17 may absorb an impact exerted by the abrading tool 4 onto the table 10. By doing so enables, for example, an abrading robot equipped with the abrading tool 4 having the abrading product 30 to move with a fast and relatively inaccurate movement to bring the abrading product 30 into contact with the table 10 without having to slow down in order to avoid a potentially damaging impact onto the table 10.
[0131] The column arrangement 12,13 comprising one or more sets of inner columns 12 and outer columns 13 as described above has the beneficial technical effect of guiding the movement of the table 10 in relation to the base 11 so that the table 10 does not tilt in relation to the base 11. Thereby, the orientation angle of the blade 14 remains constant or substantially constant while the blade 14 may move together with the table 10 in relation to the base 11. Put otherwise, thereby the base 11 remains co-planar with the table 10 regardless of their mutual distance h.
[0132] Consistently with what was described already earlier, advantageously any alterations in the distance h between the table 10 and the base 11 have no effect on the distance d between the blade 14 and the table 10.
[0133]
[0134] With reference to
[0135] With reference to
[0136] With reference to
[0137] With reference to
[0138] With reference to
[0139] The ejection of the detached abrading product 30 from the detacher 2 is facilitated if the detacher 2 is installed in a vertical or nearly vertical orientation such that the table 10 is vertically or nearly vertically oriented. Thereby, the abrading product 30 may be ejected from the detacher 2 as pulled by the gravity, i.e. without any need for additional ejection apparatus(es) and/or manual labor.
[0140] The ejection of the detached abrading product 30 may be made more controlled by having the blade 14 pinch the abrading product 30 to be detached. This may be brought about, for example, by moving the blade 14 closer to the table 10 upon, or shortly after, a portion of the blade 14 re-emerging from between the abrading product 30 to be detached and that element attached to the abrading tool 4 to which the abrading product 30 to be detached is attached. By thusly moving the blade 14 closer to the table 10 causes the blade 14 to press the abrading product 30 against the table 10, thereby pinching the abrading product 30 in place. Afterwards, when the abrading tool 4 has withdrawn from contact with the table 10, such pinching may be released, as illustrated in
[0141] Such pinching of the abrading product 30 by the blade 14 has the additional benefit of holding the abrading product 30 in place during the retracting movement of the abrading tool 4 whereby the abrading product 30 may be prevented from slipping in case the detachment of the abrading product 40 occurs asymmetrically.
[0142] After the abrading product 30 has been expelled from the detacher 2, controllably by pinching functionality or otherwise, the abrading product 30 may be collected in a receptacle or conveyed elsewhere, for example with a conveyer belt. Thus, in case the detacher 2 is mounted vertically, like is illustrated in
[0143] The detacher 2 may additionally comprise a bumper 22 as illustrated in
[0144] Advantageously, the bumper 22 comprises a V-shaped section, as illustrated in
[0145] An attacher 3 according to the disclosed solution is illustrated according to an example in
[0146] The attacher 3 comprises as main elements, one or more magazines 40, a movable gripping device 50 and a loading device 80. Such main elements as well as any additional elements may be mounted on a frame 60, though the movable gripping device 50 may be mounted on a separate support structure more amenable for providing the required movement—as elaborated on below—such as a linear guide 62.
[0147] Of the main elements, the one or magazines 40 are adapted to receive and store a plurality of abrading products 30. Correspondingly, the loading device 80 is adapted to receive and hold an abrading product 30 for attachment to an abrading tool 4. Furthermore, the gripping device 50 comprises gripping means 52 and is adapted to grip an abrading product 30 at the one or more magazines 40, move from said one or more magazines 40 to the loading device 80 and deposit the abrading product 30 at the loading device 80.
[0148] As additional possibilities, the attacher 3 may comprise means for providing machine vision capabilities such as a camera 70. To enhance machine vision capabilities, the camera 70 may be accompanied with one or more flashes 71 for improved illumination.
[0149] The magazine 40, of which there may be one or more in the attacher 3, is illustrated according to an example in
[0150] In principle, there is no upper limit to the number of magazines 40 in the attacher 3 according to the disclosed solution. Rather, the practical upper limit to the number magazines 40 derives from the desired physical dimensions of the attacher 3 and/or the setup times and speed of operation.
[0151] Still referring to
[0152] The housing 44 of the magazine 40 is elongated in order to allow a plurality of abrading products 30 to be housed within the housing.
[0153] Advantageously, the housing 44 has an internal cross-sectional shape and area which matches of substantially matches the cross-sectional shape and area of the abrading products 30 to be housed within the housing. For example, and as illustrated in the example depicted in
[0154] Furthermore, the housing 44 comprises a supply opening 46 configured to allow abrading products 30 to be inserted, i.e. supplied, into the housing 44. Preferably, the supply opening 46 is dimensioned large enough to allow abrading products 30 to be installed in stacks of plurality of abrading products 30, such as in stacks of 5, 10, 50 or 100 abrading products 30.
[0155] Correspondingly, the housing 44 comprises a dispensing opening 47 configured to allow abrading products 30 to be attached to travel through, being thereby dispensed from the magazine 40. Preferably, the dispensing opening 47 is at that side of the magazine 40 which faces—as is elaborated below and illustrated in
[0156] Referring to
[0157] Still referring to
[0158] For example, and as illustrated in the example depicted in
[0159] Such movement-resisting elements 45 housed within the magazine 40, such as the bristle units, have the beneficial technical effect of preventing the inadvertent exit of abrading product(s) 30 from the magazine 40. Thus, regardless of the mounting direction of the magazine 40, the abrading product(s) 30 may be prevented from exiting the magazine 40 before specifically picked up as elaborated on below. Thus, it is not necessary to mount the magazine 40 vertically with the dispensing opening 47 directing upwards in order to have the abrading product(s) controllably dispensed, but the magazine 40 may be mounted, for example, horizontally—i.e. along the Z axis—as illustrated in
[0160] Such movement-resisting elements 45, when implemented as bristle units, have the additional beneficial technical effect of separating the abrading products 30 dispensed from the magazine 40 as elaborated on below. Therefore, the magazine 40 enables controlled individual dispensing of abrading products 30 to be attached, even in the case of abrading products 30 which typically become attached to each other when stacked, such as abrasive net discs. Thus, it is not necessary to separate such abrading products 30 which easily become attached to each other with papers, foils, aluminum sheets or equivalent, but rather such abrading products 30 may be stacked into the magazine 40 as-is for controlled individual dispensing.
[0161] 10 It is conceivable that the above-described functionality of separating the abrading products 30 from each other may be implemented also otherwise, for example as a functionality separate from the movement-resisting elements 45. For example, such a functionality of separating the abrading products may be implemented by injecting pressurized air in between the abrading products 30 to be separated from each other.
[0162] Now referring to
[0163] Now referring to
[0164] Now referring to
[0165] As an alternative to employing a linear guide 62, it is conceivable that the gripper 50 may be mounted on a robot (not illustrated) or an equivalent arm arrangement (not illustrated). In such a case, the one or more magazines 40 and the loading device 80 and any other element of the attacher 3 with which the gripper 50 may interact, such as means for machine vision capabilities, may be situated with more freedom as long as they reside within the operating range of the robot or an equivalent arm arrangement.
[0166] In order to transport abrading products 30 within the attacher 3, the gripping device 50 comprises means for gripping abrading products 30. As a person skilled in the art readily understands, such means of gripping are to be compatible with the corresponding gripping surfaces of the abrading products 30 to be gripped. For example, if the abrading products 30 to be gripped comprise hook-and-loop—or, velcro—type of gripping surfaces, the means of gripping of the gripping device 50 are also to be premised on hook-and-loop—or, velcro—type of gripping surfaces.
[0167] It is conceivable that instead of—or even as an addition to—hook-and-loop type of gripping means in the gripping device 50, such gripping means may be premised on needles—i.e. needles piercing through the abrading product 30 thereby gripping it via needles—or premised on vacuum—i.e. suction pressure being subjected onto a non-perforated surface of the abrading product 30. Such needle- and vacuum-premised solutions could offer the benefit of less prone to wear in use.
[0168] Referring to
[0169] Referring to
[0170] In order to provide desired distance between the second motion actuator 55 and the abrading plate 51, the abrading plate 51 may be connected to the second motion actuator 55 via an arm 53, as illustrated according to an example in
[0171] With reference to
[0172] With reference to
[0173] Next, with reference to
[0174] Next, with reference to
[0175] Herein, the becoming of firmer of the grip between the foremost abrading product 30 and the gripping elements 52 may be further may be further improved by configuring the plunger to exert a lesser force F against the force F exerted by the gripping plate 51 and/or maintaining the force F exerted by the gripping plate 51 for while such as for 1, 2, 3, 4 or 5 seconds.
[0176] Next, with reference to
[0177] Upon completion of the steps just described, the gripping device 50 has picked up an abrading product 30 for delivery to elsewhere in the attacher 3, such as to the loading device 80 or to a machine vision-providing arrangement.
[0178] The loading device 80 according to the disclosed solution is illustrated according to an example in
[0179] The loading device 80 comprises as main elements a plurality of collar elements 81, a plunger 82 and a support 83 by means of which the loading device 80 may be rigidly mounted, for example to a frame 60. The loading device 80 additionally comprises a housing 84 via which the plunger 82 and the one or more collar elements 81 may be connected to the support 83, though it is conceivable that the housing 84 and the support 83 may take the form of a unitary object.
[0180] The collar elements 81 are configured to move radially outwards to an “open” position as depicted 12a and 12b as well as radially inwards to a “closed” position as depicted in
[0181] Thus, while the collar elements 81 are in the “open” position, the gripping device 50 may deliver an abrading product 30 in the vicinity of the plunger 82, as illustrated sequentially in
[0182] The plunger 82, in turn, is configured to be capable of controllably moving into contact and away from contact with the collar elements 81, as illustrated in
[0183] Thereby, the plunger 82 and the collar elements 81 can work in a coordinated manner in pinching an abrading product 30 between the plunger 82 and the collar elements 81, namely by moving the collar elements 81 into the “closed” position and thereafter moving the plunger 82 towards the collar elements 81 to such an extent that the abrading product 30 becomes squeezed, i.e. pinched, between the plunger 82 and the collar elements 81. Towards such end, the outer circumference of the plunger 82 is to be greater than the circumference of the opening defined by the collar elements 81 in the “closed” position for the peripheral regions of the plunger 81 to come into the contact with the collar elements 82—via the abrading product 30 if inserted therein.
[0184] Optionally, the loading device 80 may comprise a sensor 86, for example an optical sensor 86, adapted for detecting the presence and/or the absence of an abrading product 30 in the immediate vicinity of the plunger 82. For such functionality, the plunger 82 may be provided with an aperture 85 through which the sensor 86 may detect the presence and/or the absence of an abrading product 30. Such a sensor 86 provides the beneficial technical effect of providing the attacher 3 with a capability of detecting operating errors such as the loading device 80 failing to pinch an abrading article 30 as described above, in which case, for example, the detected failed operation may be retried instead of permitting the attaching process to erroneously proceed further possibly requiring manual intervention subsequently.
[0185] Consistently with the above, the loading device 80 may be configured to interact with the gripping device 50 as follows and as illustrated stepwise in
[0186] First, and referring to
[0187] Next, and referring to
[0188] Next, and referring to
[0189] Next, though not visible in
[0190] Next, and referring to
[0191] Next, the gripping device 50 may move away from the position at the loading device 80, whereby the abrading product 30 pinched at the loading device 80 becomes available for attaching to an abrading tool 4.
[0192] The loading device 80 may be configured to interact with an abrading tool 4 as follows and as illustrated stepwise in
[0193] As is obvious to a person skilled in the art, the following is premised on the abrading tool 4 not already having such an abrading product 30 as is to be attached—for example as a result of a previous such abrading product 30 having been detached with the detacher 2 as described above—but instead having a vacant gripping means 34 available to receive an abrading product 30 to be attached. Herein it must, however, be appreciated that the attaching procedure such as one described below may be performed more than once to furnish an abrading tool 4 with desired abrading products 30 such as first attaching an interface pad 32 and immediately thereafter attaching an abrasive article 31 before commissioning the abrading tool 4 for abrading.
[0194] First, and referring to
[0195] Next, and referring to
[0196] Next, and referring to
[0197] Next, and referring to
[0198] With reference to
[0199] Such means for providing machine vision capabilities 70,71 may be employed for highly advantageous purposes in case the attached abrading products 30 or at least some of them are perforated, i.e. comprise aperture patterns. As a person skilled in the art readily understands, in such a case, the abrading tool 4 most likely comprises also equivalent element(s), such as a backing pad 33, comprising matching aperture patterns. In such a case, the above-mentioned aperture patterns require alignment, for example to allow efficient abrading debris extraction through aligned apertures.
[0200] Firstly, the means for providing machine vision capabilities 70,71 may be employed for detecting aperture patterns in the abrading product 30 to be attached. Towards this end, the gripping device 50 may deliver the gripped abrading product 30 to a position at the machine vision capabilities such as the camera 70 and the flash(es) 71, as illustrated in
[0201] As is apparent for a person skilled in the art, the instructions-giving device 90 may be provided with an algorithm such as an executable computer program for recording aperture locations as detected in the form of a photographic image by camera 70 and the flash(es) 71, and subsequently storing these aperture locations in memory for subsequent use.
[0202] Secondly, the means for providing machine vision capabilities 70,71 may be employed for detecting aperture patterns in that element on or attached to an abrading tool 4 which is to receive an abrading product 30 to be attached. Towards this end, the abrading tool 4 may be brought to a position at the machine vision capabilities such as the camera 70 and the flash(es) 71, as illustrated in
[0203] With the aperture patterns in the abrading product 30 and on the abrading tool 4 thusly detected and recorded, the abrading tool 4 may be appropriately rotated and accurately positioned—for example by an robot 5 or equivalent device having the abrading tool 4—so as to receive the abrading product 30 in such a manner that the aperture patterns in the abrading product 30 to be attached and on the abrading tool 4 become aligned. Towards this end, such rotating and positioning instructions may be communicated to the robot 5 or equivalent by the instructions-giving device 90 via a communication pathway 91.
[0204] Such machine vision-based process may advantageously be employed also in the case of abrading products 30 not comprising any apertures for accurately positioning on the X-Y plane that element on or attached to an abrading tool 4 which is to receive an abrading product 30 to be attached.
[0205] In view of and consistently with the preceding, and with reference to
[0206] First, and with reference to
[0207] Next, and with reference to
[0208] Next, and with reference to
[0209] Next, and with reference to
[0210] Next, and with reference to
[0211] In this pattern-detecting conjunction, and with reference to
[0212] Next, and with reference to
[0213] Thereafter, the abrading tool 4 is moved away from the loading device and may be commissioned to abrading.
[0214] According to the disclosed solution, the attacher 3 may conduct the steps illustrated in
[0215] It is to be appreciated that the same principles apply in the case the device 1 for changing abrading products 30 comprising the attacher 3 is utilized, as described above, by several abrading tools 4 such as several robots 5 or equivalent each equipped with an abrading tool 4. In such a case, the attacher 3 loads in the loading device 80 the next abrading product 30 in a sequence of abrading products 30 due for the different abrading tools 4—for example as instructed by the instructions-giving device 90 keeping record of such a sequence.
[0216] While the attacher 3 according to the disclosed solution may be configured so that its key elements, the magazine(s) 40 and the loading device 80 are vertically stacked with the gripping device 50 moving vertically, as illustrated in
[0217] As noted above, the device 1 for changing abrading products—comprising an detacher 2 according to the disclosed solution or an attacher 3 according to the disclosed solution or both—may advantageously comprise an instructions-giving device 90 which may be in data communication, via communication pathway(s) 91 with the detacher 2 and/or the attacher. Via such data communication, the instructions-giving device 90 may advantageously perform one or more of the following functionalities: [0218] for the detacher 2, provide instructions for adjusting the mutual distance between the table 10 and the blade 14, [0219] for the attacher 3, provide instructions for movement of the gripping device 50, such as for delivering abrading products 30 between the magazine(s) 40, the loading device 80 and/or the means of machine vision 70,71, [0220] for the device having the abrading tool 4 such as a robot 5 or equivalent, provide instructions for movement of the abrading tool 4, in the X-Y-Z coordinates and/or rotationally, [0221] detect the aperture patterns in the abrading product 30 and/or the element on or attached to the abrading tool 4 capable of receiving the abrading product 30 from the image captured by the means of machine vision 70,71, and [0222] keep a record of a sequence of abrading products 30 due for attaching to abrading tool(s) 4.
[0223] According to an example 1 of a device (1) for changing abrading products (30), the device (1) comprises an attacher (3), the attacher (3) comprising: [0224] one or magazines (40) adapted to receive and store a plurality of abrading products (30); [0225] a loading device (80) adapted to receive and hold an abrading product (30) for attachment to an abrading tool (4); [0226] a gripping device (50) comprising gripping means (52) and being adapted to [0227] grip an abrading product (30) at the one or more magazines (40), [0228] move from said one or more magazines (40) to the loading device (80) and [0229] deposit the abrading product (30) at the loading device (80).
[0230] According to another example 2 of the device (1) according to example 1, the loading device (80) comprises [0231] a plurality of collar elements (81) adapted to move [0232] radially outward into an “open” position and [0233] radially inward into a “closed” position such that [0234] in the “open” position, the plurality of the collar elements (81) define an inner opening with a circumference larger than the circumference of the abrading product (30) and [0235] in the “closed” position, the plurality of the collar elements (81) define an inner opening with a circumference smaller than the circumference of the abrading product (30).
[0236] According to an example 3 of the device (1) according to example 2, the loading device (80) further comprises [0237] a plunger (82) adapted to controllably move into contact and away from contact with the plurality of the collar elements (81), [0238] thereby enabling the abrading product (30) to be pinched between and released from between the plunger (82) and the plurality of the collar elements (81).
[0239] According to an example 4 of the device (1) according to any of the examples 1-3, the gripping device (50) further comprises [0240] a first motion actuator (54) movably coupled with a linear guide (62) for effecting movement of the gripping device (50) at least between the one or more magazines (40) and the loading device (80) and [0241] a second motion actuator (55) adapted to move the gripping means (52) towards and away from at least the one or more magazines (40) and the loading device (80).
[0242] According to an example 5 of the device (1) according to any of the examples 1-4, the magazine (40) comprises [0243] a dispensing opening (47) at that side of the magazine (40) which faces the gripping device (50) when the gripping device (50) is at the magazine (40) and [0244] a plunger (41) adapted to push abrading product(s) (30) in the magazine (40) towards the dispensing opening (47).
[0245] According to an example 6 of the device (1) according to example 5, the magazine (40) further comprises, on the inner surface of its housing (44) at and/or near the dispensing opening (47), one or more movement-resisting elements (45) for resisting the movement of the abrading product(s) (30) in the magazine (40) relative to the dispensing opening (47).
[0246] According to an example 7 of the device (1) according to example 6, the one or more movement-resisting element(s) (45) is/are bristle unit(s) comprising bristles.
[0247] According to an example 8 the device (1) according to any of the examples 1-7, further comprises a camera (70) adapted to capture an image of an aperture pattern on the abrading product (30) and/or on the gripping means (34) of an abrading tool (4).
[0248] It is to be appreciated that such functionality as such is conventional in the field of industrial automation, and thus will be not elaborated on here.
[0249] The above-described examples are intended to explain the general idea and principles of the disclosed solution. Therefore, such examples are not to be taken as exhausting the ways in which the general idea and the principles of the disclosed solution may be implemented.