BLOWER SYSTEM
20230242260 · 2023-08-03
Assignee
Inventors
- Christopher A. MURRAY (Nottingham, GB)
- Nicholas Howarth (Derby, GB)
- Daniel Swain (Fishers, IN, US)
- Ian J. BOUSFIELD (Nottingham, GB)
Cpc classification
B64D13/006
PERFORMING OPERATIONS; TRANSPORTING
B64D2013/0696
PERFORMING OPERATIONS; TRANSPORTING
B64D33/08
PERFORMING OPERATIONS; TRANSPORTING
F02C7/277
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D41/00
PERFORMING OPERATIONS; TRANSPORTING
F05D2210/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D2013/0603
PERFORMING OPERATIONS; TRANSPORTING
F04D29/684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D25/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
There is provided a blower system for providing air to an airframe system, comprising a rotor configured to be mechanically coupled to a spool 440 of a gas turbine engine, wherein the rotor is configured to: in a blower mode, be driven to rotate by the spool to discharge air to an airframe discharge port for supply to an airframe system; and, in an engine drive mode, receive air from an external air source via an impingement port that is configured to direct the received air onto the rotor and thereby drive the rotor to rotate to drive the spool to.
Claims
1. A blower system for providing air to an airframe system, comprising: a rotor configured to be mechanically coupled to a spool of a gas turbine engine; wherein the rotor is configured to: in a blower mode, be driven to rotate by the spool to discharge air to an airframe discharge port for supply to the airframe system; and in an engine drive mode, receive air from an external air source via an impingement port that is configured to direct the received air onto the rotor and thereby drive the rotor to rotate to drive the spool to rotate.
2. A blower system according to claim 1, configured so that the rotor rotates in the same direction in both the blower mode and the engine drive mode.
3. A blower system according to claim 1, further comprising a variable transmission for mechanically coupling the rotor to the spool.
4. A blower system according to claim 1, wherein the impingement port is one of a plurality of impingement ports, each configured to direct air onto the rotor and thereby cause the rotor to rotate.
5. A blower system according to claim 1, wherein the rotor is configured to rotate in a first direction to compress air for discharge to the airframe discharge port; and wherein the or each impingement port is configured to direct air onto the rotor to drive it to rotate in the same first direction.
6. A blower system according to claim 5, wherein the rotor is configured to function as a centrifugal compressor in the blower mode, and wherein: the rotor comprises a plurality of rotor blades each having a leading side and a trailing side with respect to the direction of rotation in the blower mode; and wherein the or each impingement port is configured to direct air to impinge onto the trailing side of each rotor blade.
7. A blower system according to claim 5, wherein the rotor is configured to function as a centrifugal compressor in the blower mode, and wherein: the rotor comprises a plurality of compressor blades on a first side of the rotor for directing air to the airframe discharge port in the blower mode; and the rotor further comprises a plurality of turbine blades on a second side of the rotor for receiving air from the or each impingement port in the engine drive mode.
8. A blower system according to claim 5, wherein the rotor is configured to function as a centrifugal compressor in the blower mode, and wherein: the rotor comprises a plurality of compressor blades on a first side of the rotor for directing air to the airframe discharge port in the blower mode; and wherein a plurality of impulse scoops are provided on the second side of the rotor, the plurality of impulse scoops being configured to receive air from the or each impingement port in the engine drive mode.
9. A blower system according to claim 5, wherein the blower system is configured to provide a recirculation pathway for recirculating compressed air in the blower mode, and wherein the recirculation pathway includes the or each impingement port.
10. A blower system according to claim 1, further comprising: a primary valve configured to isolate the airframe discharge port from the airframe system in the engine drive mode; and a secondary valve configured to isolate the or each impingement port from the external air source in the blower mode.
11. A blower system according to claim 1, being a cabin blower system wherein the airframe system comprises a cabin of an aircraft.
12. A gas turbine engine for an aircraft, the gas turbine engine comprising a blower system according to claim 1.
13. An aircraft comprising: a blower system according to claim 1.
14. An aircraft comprising: a gas turbine engine according to claim 12.
Description
DESCRIPTION OF THE DRAWINGS
[0032] Examples will now be described with reference to the accompanying drawings, which are purely schematic and not to scale, and in which:
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DETAILED DESCRIPTION
[0048]
[0049] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust. The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0050] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0051] Note that the terms “low pressure turbine” and “low pressure compressor” as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 (or spool) with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the “low pressure turbine” and “low pressure compressor” referred to herein may alternatively be known as the “intermediate pressure turbine” and “intermediate pressure compressor”. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0052] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0053] The epicyclic gearbox 30 illustrated by way of example in
[0054] It will be appreciated that the arrangement shown in
[0055] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0056] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0057] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0058] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0059] A diagram of an example blower system 400 for providing air to an airframe system is shown schematically in
[0060] The rotor 410 is configured to be driven to rotate by the spool 440 in a blower mode to draw air from an engine bleed port 422, such that the blower system 400 compresses air it receives from the gas turbine engine. The compressed air is discharged to an airframe discharge port 426 for supply to an airframe system 450 for an airframe pressurisation purpose. The airframe pressurisation purpose may be, for example, wing anti-icing, fuel tank inerting, cargo bay smoke eradication and/or aircraft cabin pressurisation. The engine bleed port 422 is in fluid communication with an air pathway (shown schematically at 460) of the gas turbine engine. Accordingly, in the blower mode, the rotor 410 draws air from the air pathway 460 of the gas turbine engine and supplies air to the airframe system 450, for example to pressurise and/or ventilate an aircraft cabin.
[0061] The rotor 410 is configured to function as a compressor in the blower mode, such that air supplied to the airframe system 450 is at a higher pressure than air drawn from the air pathway 460 of the gas turbine engine. As a result, the rotor 410 is not required to draw air from a relatively high pressure region of the gas turbine engine in order to supply pressurised air to the airframe system 450. Instead, the rotor 410 may draw air via the engine bleed port 422 from a relatively low pressure region of the gas turbine engine, such as from a bypass duct 22 of the gas turbine engine as shown in
[0062] The rotor 410 is driven to rotate in the blower mode by the variable transmission 430, which itself receives drive input from the spool 440, for example through an accessory gearbox of the gas turbine engine. The speed of rotation of the spool 440 depends on the operating point of the gas turbine engine, which dictates a speed of the spool 440. The variable transmission 430 allows a rotational speed of the rotor 410 in the blower mode to be decoupled from a rotational speed of the spool 440, so that a compression performance of the rotor 410 in the blower mode is not solely governed by the operating point of the gas turbine engine (e.g. it can be controlled to operate at a target speed independent of the rotational speed of the spool, and/or at a variable speed ratio relative to the rotational speed of the spool). Inclusion of a variable transmission 430 within the blower system 400 therefore provides more versatile and adaptable means for supplying pressurised air to an airframe system. Various suitable variable transmission types will be apparent to those of ordinary skill in the art. For example, the variable transmission 430 may comprise an electric variator, as described in EP 3517436 B1.
[0063] The rotor 410 is also configured to be able to receive compressed air from an external air source 470 via an impingement port 424 to drive the spool 440 to rotate in an engine drive mode. The impingement port 424 is configured to direct air onto the rotor 410 and thereby cause the rotor 410 to rotate, which in turn drives the spool 440. The impingement port 424 may be one of a plurality of impingement ports, each configured to direct air onto the rotor 410 and thereby cause the rotor 410 to rotate.
[0064] The external air source 470 may be provided by, for example, an auxiliary power unit (APU) of the aircraft or ground starting equipment (GSE). In the example of
[0065] The rotor 410 is configured to function as a turbine in the engine drive mode, such that the spool 440 can be driven to rotate by the rotor 410. Generally, the blower system 400 can drive rotation of the spool 440 to a rotational speed which is sufficient to enable the gas turbine engine to successfully execute an ignition process. Consequently, the blower system 400 dispenses with a need to provide a dedicated air turbine starting system or an electric starting system to the gas turbine engine, each of which are associated with additional weight and system complexity. Additionally or alternatively, the blower system 400 may be able to drive the spool 440 to rotate at a lower speed, for example to prevent the formation of a bowed engine rotor condition following engine shutdown or to reduce a bowed engine rotor condition prior to engine start.
[0066] In the example of
[0067] The use of the blower system 400 allows for a system in which the rotor 410 rotates in the same rotation direction (i.e. clockwise or anti-clockwise) in both the engine drive mode and the blower mode. In this way, in the engine drive mode of the blower system 400 the rotor 410 will drive the spool 440 to rotate in the same direction that the spool 440 rotates when it drives the rotor 410 in the blower mode. This allows for the omission of a separate reversing mechanism to permit the spool 440 to be driven to rotate in its starting direction, which will be the same as the direction it rotates during when driving the rotor 410 in the blower mode of the blower system 400. A separate reversing mechanism would result in additional mechanical efficiency losses in, and increased weight of and/or a reduced reliability of, the blower system 400.
[0068]
[0069] Various examples of a rotor for use in the rotor 410 of the blower system 400 will now be described with reference to
[0070]
[0071] The example rotor housing 520 defines a circumferentially-extending plenum chamber 528 (best shown in
[0072] The plurality of impingement ports 524 are configured to direct air onto the trailing side 512B of each rotor blade 512 and thereby cause the rotor 510 to rotate. The plurality of impingement ports 524 are configured so that the rotor 510 rotates in the same direction in both the blower mode and the engine drive mode.
[0073] An airframe discharge port 526 is configured to receive air from the first axial side 514 of the rotor 510 in the blower mode. Accordingly, in the example of
[0074] The rotor housing 520 may further define a diffuser 529 disposed around and outside of a periphery of the rotor 510 (i.e. outside of the region circumscribed by the rotor tips). The diffuser 529 may be, for example, a variable height diffuser which may be adjusted so as to modify a compression performance of the rotor 510 in the blower mode. In the example of
[0075]
[0076] The rotor housing 620 defines a plurality of impingement ports 624 for use in the engine drive mode. Each of the plurality of impingement ports 624 extends through the rotor housing 620 and is configured to receive compressed air from an external air source and to direct air onto the rotor 610 to thereby cause the rotor 610 to rotate. In this example, each of the plurality of impingement ports 624 is located outside of a periphery 611 of the rotor 610 (i.e. outside of a region circumscribed by rotation of the rotor tips). In addition, each of the plurality of impingement ports 624 has a substantially circular cross-section in this example. However, it will be appreciated that in other examples, each of the plurality of impingement ports 624 may have a cross-section of any suitable geometry.
[0077] Specifically, the plurality of impingement ports 624 are configured to direct air onto the trailing side 612B of each rotor blade 612 to cause the rotor 510 to rotate in the same direction of rotation as in the blower mode.
[0078] Each of the plurality of impingement ports 624 extends through the rotor housing 624 at an extension angle which enables air to be directed onto the trailing side 612B of each rotor blade 612 at a predetermined impingement angle with respect to a radial direction from the rotation axis of the rotor through the respective impingement port. The predetermined impingement angle may be selected to as to optimise a turbine efficiency of the rotor 510 when functioning as a turbine in the engine drive mode of the blower system 400. The predetermined impingement angle may be, for example, between 45 degrees and 90 degrees. Preferably, the predetermined impingement angle may be between 60 degrees and 80 degrees. More preferably, the predetermined impingement angle may be approximately 70 degrees.
[0079] As in the example of
[0080]
[0081] The rotor housing 720 defines a plurality of impingement ports 724 axially adjacent the rotor 710 on the second side. Each of the plurality of impingement ports 724 extends through the rotor housing 720 and is configured to receive compressed air from an external air source and to direct the air onto the second side 716 of the rotor 710 to cause the rotor 710 to rotate, and to rotate in the same direction as the direction of rotation of the compressor blades 712 to cause compression in the blower mode.
[0082] The plurality of turbine blades 718 disposed on the second side 716 are configured for expanding air when driven to rotate by the air, whereas the plurality of compressor blades 712 disposed on the first side 714 are configured for compressing air when mechanically driven to rotate. In other words, the first side 714 of the rotor 710 is adapted to function as a compressor, while the second side 716 of the rotor 710 is adapted to function as a turbine. In this particular example, the second side 716 is adapted to function as a reaction turbine.
[0083] By providing separate compressor and turbine blades, a geometry of each of the plurality of rotor blades 712 may be selected so as to optimise a compressor efficiency of the rotor 710 when functioning as a compressor in the blower mode without any need to compromise a turbine efficiency of the rotor 710 when functioning as a turbine in the engine drive mode. Likewise, a geometry of each of the plurality of turbine blades 718 may be selected so as to optimise the turbine efficiency of the rotor 710 when functioning as a turbine in the engine drive mode without any impact on the compressor efficiency of the rotor 710 when functioning as a compressor in the blower mode. As a result, both the compressor efficiency and the turbine efficiency of the rotor 710 may be somewhat optimised without a need for variable geometry features within the rotor 710 or the rotor housing 720, such as rotatable vanes.
[0084]
[0085] Each of the plurality of impingement ports 824 is configured to receive compressed air from an external air source and to direct air onto the second side 816 of the rotor 810 to cause the rotor 810 to rotate.
[0086]
[0087] However, while the plurality of turbine blades of the third example rotor 710 and of the fourth example rotor 810 are configured such that the second side of the rotor functions as a reaction turbine in the engine drive mode, the plurality of impulse scoops 919 are configured such that the second side 916 functions as an impulse turbine in the engine drive mode. The plurality of impulse scoops 919 may provide a more geometrically compact and lightweight rotor 910 than the example rotors 710, 810 which comprise a plurality of turbine blades 718, 818 as shown in
[0088] For illustrative purposes, the plurality of scoops 919 shown in
[0089] In a similar way to the third example rotor 710 and the fourth example rotor 810, the fifth example rotor 910 is configured to function as a centrifugal compressor in the blower mode. Likewise, the airframe discharge port is configured to receive air from a first side of the rotor 910 in the blower mode, whereas the or each impingement port is configured to direct air onto the second side 916 of the rotor 910 in the engine drive mode.
[0090] The first scoop 919A has a complex geometry comprising a protruding guide which protrudes beyond a substantially continuous surface of the second side to direct air into a blind hole of the first scoop. It may therefore be particularly complex to manufacture and may be associated with inefficiencies when the rotor 910 is operating as a compressor in the blower mode. The alternative second scoop 919B has a simpler construction without a protruding guide over a blind hole. However, it may be that a thickness of the second side 916 of the rotor 910 may be insufficient (or a thickness is required to increase) to allow the second scoop 919B to have sufficient depth for its purpose without compromising the integrity of the rotor 910 or breaking through to the first side of the rotor. The further alternative third scoop 919C is similar in geometry and construction to the second scoop 919B but is disposed on a step 919C′ which provides additional local thickness to the rotor 910 in the region proximal to the third scoop 919C. The third scoop 919C is considered to provide a particularly good balance of manufacturing complexity, performance and weight.
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[0092]
[0093] It will be understood that the disclosure is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. In particular, while various embodiments which comprise a rotor configured to function as a centrifugal compressor in the blower mode have been described and illustrated, it will be understood that other embodiments may comprise a rotor configured to function as an axial compressor in the blower mode. In addition, while the present disclosure primarily concerns blower systems for providing air to a cabin of an aircraft, the disclosed blower systems may also be used for providing air to other structures.
[0094] Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein. The scope of protection is defined in the appended claims.