Power Tool
20230241751 · 2023-08-03
Inventors
- Rory BRITZ (Buchloe, DE)
- Frank FRITSCH (Kaufering, DE)
- Thomas HOFBRUCKER (Mammendorf, DE)
- Ernst-Rudolf LUEBKERT (Landsberg am Lech, DE)
- Kathrin Sax (Scheuring, DE)
- Stefan Schmid (Untermuehlhausen, DE)
- Aaron WIEDNER (Landsberg, DE)
Cpc classification
B25D2250/265
PERFORMING OPERATIONS; TRANSPORTING
B25D2216/0015
PERFORMING OPERATIONS; TRANSPORTING
B25D17/06
PERFORMING OPERATIONS; TRANSPORTING
B25D2216/0038
PERFORMING OPERATIONS; TRANSPORTING
B25D16/006
PERFORMING OPERATIONS; TRANSPORTING
B25D2216/0023
PERFORMING OPERATIONS; TRANSPORTING
B25D2250/035
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25D16/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A power tool for chiseling and drilling includes a housing, a motor disposed inside the housing, and a pneumatic percussion mechanism. An operation mode selector switch is disposed on the housing and has a first operation mode setting and a second operation mode setting where the first operation mode setting activates the pneumatic percussion mechanism and the second operation mode setting deactivates the pneumatic percussion mechanism. A valve has an inlet-port formed inside the guiding tube and an outlet-port formed outside the guiding tube where the valve is connected to the operation mode selector switch. The valve is closed in the first operation mode setting which disables an air exchange between the inlet-port and the outlet-port and the valve is open in the second operation mode setting which enables the air exchange between the inlet-port and the outlet-port.
Claims
1. A power tool for chiseling and drilling, comprising: a housing; a motor disposed inside the housing; a pneumatic percussion mechanism, wherein the pneumatic percussion mechanism includes a guiding tube, a drive-piston disposed inside the guiding tube and reciproactingly driven by the motor when the motor is active, a hammer-piston disposed inside the guiding tube, and a pneumatic chamber disposed inside the guiding tube between the drive-piston and the hammer-piston, wherein the pneumatic chamber couples a movement of the hammer-piston to a movement of the drive-piston; an operation mode selector switch disposed on the housing and having a first operation mode setting and a second operation mode setting, wherein the first operation mode setting activates the pneumatic percussion mechanism and the second operation mode setting deactivates the pneumatic percussion mechanism; and a valve having an inlet-port formed inside the guiding tube and an outlet-port formed outside the guiding tube, wherein the valve is connected to the operation mode selector switch, wherein the valve is closed in the first operation mode setting which disables an air exchange between the inlet-port and the outlet-port, and wherein the valve is open in the second operation mode setting which enables the air exchange between the inlet-port and the outlet-port.
2. The power tool according to claim 1, wherein the drive-piston has a first position which is most advanced towards a chuck and the hammer-piston has a position most advanced towards the chuck and wherein the inlet-port is disposed between the drive-piston in the first position and the hammer-piston in the position.
3. The power tool according to claim 2, wherein the drive-piston has a travel distance from the first position to a second position which is most distant from the chuck and wherein the inlet-port is in a distance relative to the drive-piston which is larger than 25% of the travel distance.
4. The power tool according to claim 1, wherein the motor is active both in the first operation mode setting and the second operation mode setting and the drive-piston is connected to the motor in the first operation mode setting and the second operation mode setting.
5. The power tool according to claim 1, wherein a chuck for mounting a tool bit is rotatably disposed at a front of the housing and is rotationally drivable by the motor.
6. The power tool according to claim 1, wherein a surface area of a front surface of the drive-piston is less than ten-times larger than a cross-section area of the inlet-port.
7. The power tool according to claim 1, wherein the operation mode selector switch has a grip element that is switchable between a first position and a second position and wherein the first position is associated with the first operation mode setting and the second position associated with the second operation mode setting.
8. The power tool according to claim 1, wherein the valve has a valve seat and a valve member for closing and opening the valve, wherein the valve seat is formed as one or more radial openings in the guiding tube, wherein the valve member is formed by a sleeve disposed on the guiding tube, and wherein the sleeve is slidable between a first position covering the valve seat and a second position uncovering the valve seat.
9. The power tool according to claim 8, wherein the sleeve has an inner surface in contact with the guiding tube and wherein the inner surface has a circumferential recess which is positioned opposite the valve seat with the valve member in the second position.
10. The power tool according to claim 9, wherein a sealing sleeve is circumferentially clasped around the guiding tube.
11. The power tool according to claim 7, wherein the grip element is movably mounted on the housing, wherein a valve seat of the valve is formed as an opening in the housing, and wherein a valve member, for closing and opening the valve, is formed by a surface section of the grip element.
12. The power tool according to claim 11, wherein the surface section is adjacent to the opening when the grip element is in the first position and wherein the surface section is offset from the opening when the grip element is in the second position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION OF THE DRAWINGS
[0023]
[0024] The power tool 1 has a handle 6 attached to a rear side of the housing 3. The operator can hold and guide the power tool 1 during a work. The exemplary handle 6 is arranged inclined, almost perpendicular, to the principal axis 5. The operator can ergonomically apply a force on the tool bit 4 by pushing against the handle 6. The handle 6 can be partly decoupled from the housing 3 via flexible connectors 7. The connectors 7 can contain a spring-like element, e.g., a spring or a rubber cushion. The operator 7 can compress the connector 7 in operation direction 8 such to apply pushing force. Vibrations of the power tool 1 along the principal axis 5 are damped by the connector 7. The power tool 1 may have a secondary handle arranged close to the chuck 2.
[0025] The power tool 1 has a motor 9 inside the housing 3. In an embodiment, the motor 9 is an electric motor 9 with a rotor 10 and a stator 11. The motor 9 can be a brushless or brushed motor 9. The electric motor 9 is powered by a battery pack 12. The battery pack 12 can be have one or more battery cells 13 based on Li-Ion chemistry or other chemical cells. The cells 13 can be of cylindrical or otherwise shaped. The battery pack 12 is releasably mounted on the housing 3. In another embodiment, the power tool 1 has a plug for a power grid.
[0026] A power switch 14 is arranged on the housing 3 or on the handle 6. The power switch 14 can be located on the handle 6 such that the operator can hold the handle 6 and pull the power switch 14 at the same time. The power switch 14 activates the power tool 1. The power switch 14 has an “on” trigger state (broken lines in
[0027] The power tool 1 has a pneumatic percussion mechanism 16 inside the housing 3. The percussion mechanism 16 can periodically strike on a rear end of the tool bit 4 mounted in the chuck 2. The motor 9 drives the percussion mechanism 16. The power tool 1 can be used for operations requiring percussion, e.g., chiseling, and for operations without percussive action, e.g., drilling in wood. The operator can activate and deactivate the percussion mechanism 16 via an operation mode selector switch 15. The operation mode selector switch 15 has at least two operation mode settings, i.e., “with percussion” 17, 18 and “without percussion” 19. The exemplary operation mode selector switch 15 has two mode settings “with percussion” and one mode setting “without percussion”. If the operator sets the operation mode selector switch 15 to “with percussion” and pulls the power switch 14 the motor 9 will be spinning and the percussion mechanism 16 will striking. If the operator sets the operation mode selector switch 15 to “without percussion” the percussion mechanism 16 will remain inactive even when the operator pulls the power switch 14 and the motor 9 is spinning.
[0028] The chuck 2 of the power tool 1 can be rotationally mounted to the housing 3 in an embodiment. The chuck 2 can be driven by the motor 9. The power tool 1 can be used for operations requiring a rotation of the tool bit 4, e.g., drilling, screwing, the percussion of the percussion mechanism 16 may be superimposed on the rotation. The operator can activate and deactivate the rotation of the chuck 2 via the operation mode selector switch 15. The operation mode selector switch 15 can have a mode setting “with rotation” 19, 18 and a mode setting “without rotation” 17. The exemplary operation mode selector switch 15 has two mode settings “with rotation” and one mode setting “without rotation”. One of operation modes can superimpose “with rotation” and “with percussion”, other available operation modes may be exclusively “with rotation”, i.e., “without percussion”, and exclusively “with percussion”, i.e., and “without rotation”. If the operator sets the operation mode selector switch 15 to “with rotation” and pulls the power switch 14 the motor 9 will be spinning and the chuck 2 will rotating. If the operator sets the operation mode selector switch 15 to “without rotation” the chuck 2 will remain non-rotating even when the operator pulls the power switch 14 and the motor 9 is spinning. The operation mode selector switch 15 controls an actuator 24 that applies the “with rotation” operation mode and the “without rotation” operation mode to a drive train 21 connecting the motor 9 and chuck 2.
[0029] The operation mode selector switch 14 is stable in all operation mode settings. The operation mode selector switch 15 can be implemented as a mechanical rotary switch, toggle switch, electronic switch, etc., which remains in the operation mode setting selected by the operator until the operator changes the operation mode setting via the operation mode selector switch 15. The operation mode selector switch 15 can have a grip 22 for being gripped by the operator 7. The grip 22 can be shifted by the operator 7 along an axis or shifted rotatably between two, in the illustrated example three, or even more switching positions corresponding to the operation modes settings of the power tool 1. The grip 22 is arranged on a lateral side of the housing 3 to avoid inadvertent switching during operation of the power tool 1. A snap spring 23 engages with the grip 22 in switching positions. The grip 22 can only be shifted out of a switching position against a force provided by snap spring 23. The operation mode selector switch 15 controls an actuator 24 that applies the “with percussion” operation mode and the “without percussion” operation mode to the percussion mechanism 16.
[0030] The pneumatic percussion mechanism 16 has a guiding tube 25 inside which a drive-piston 26, a pneumatic chamber 27, and a hammer-piston 28 are arranged in this order along an operation direction 8, i.e., percussion direction (
[0031] In the illustrated embodiment, both the drive-piston 26 and hammer-piston 28 can move relative to the guiding tube 25. In other embodiments, the guiding tube may be fixedly connected with either one of the drive-piston and hammer-piston forming a piston with a pot-like shape. The pot-like piston represents the guiding tube for the other piston which is arranged within the pot-like piston.
[0032] The drive-piston 26 is coupled to the motor 9. The powered motor 9 periodically moves the drive-piston 26 back-and-forth along the percussion direction 8. The drive-piston 26 oscillates between a forward turning position D1, in which the drive-piston 26 is most advanced along the percussion direction 8, and a rearward turning position D2, in which the drive-piston 26 is most rearward along the percussion direction 8. Position and distance (travel t) of the turning points are set by the drive train 31 connected the drive-piston 26. The drive train 31 converts a rotational movement of the motor 9 into a translational movement along the percussion direction 8. An exemplary drive train 31 has an eccentric wheel 32 coupled to the drive-piston 26 via a piston rod 33. Other exemplary drive trains have a wobble drive or cam drive.
[0033] The movement of the drive-piston 26 is transferred on the hammer-piston 28 via the pneumatic chamber 27. The pneumatic chamber 27 acts as pneumatic coupling. The pneumatic coupling results from pressure differences between the ambient pressure acting on a frontside 34 of the hammer-piston 28 and the air pressure acting by the pneumatic chamber 27 on a rearside 30 of the hammer-piston 28. If the air pressure inside the pneumatic chamber 27 exceeds the ambient air pressure the hammer-piston 28 is accelerated towards the anvil 35. The ambient pressure can be assumed constant, e.g., equal to the ambient pressure outside of the power tool housing 3. The air pressure inside the pneumatic chamber 27 depends on the relative distance of drive-piston 26 and hammer-piston 28, e.g., in reverse proportion to the relative distance of drive-piston 26 and hammer-piston 28, if the amount of air is encapsulated by the pneumatic chamber 27. The periodic movement of the drive-piston 26 periodically increased the inner pressure above ambient pressure and decreases the inner pressure below ambient pressure. The hammer-piston 28 is therefore excited into a periodic movement following the periodic movement of the drive-piston 26. The hammer-piston 28 moves periodically back-and-forth along the percussion direction 8 between a “striking” position S (upper half
[0034] The striking position S is defined by the anvil 35 or tool bit 4. The most forward position along the percussion direction 8 of the anvil 35 corresponds with the striking position S. If the hammer-piston 28 moves beyond the striking position S, the hammer-piston 28 starts pushing the anvil 35, and intermediary the tool bit 4, in percussion direction 8. The operator pushes the power tool 1 in percussion direction 8 against a ground which pushes tool bit 4 and anvil 35 rearwards to the percussion mechanism 16. A blocker or cage 36 for the anvil 35 defines a stop in the rearward direction 8. The anvil 35 is intended to receive the strokes of the hammer-piston 28 in the strike position S. Anvil 35 and tool bit 4 are accelerated forward into percussion direction 8 by each strike. The hammer-piston 28 elastically bounces from the anvil 35 into rearward direction.
[0035] The frontside 34 of the hammer-piston 28 faces towards an environment. The environment 37 is a hollow space that has a volume several times the volume of the pneumatic chamber 27 or is permanently connected to such larger volume, e.g., the environment outside the housing 3. The pressure changes inside the environment 37, due to the movement of the hammer-piston 28, are at least a magnitude smaller than the pressure differences inside the pneumatic chamber 27 due to the movement of the drive-piston 26.
[0036] In an embodiment, the chuck 2 is coupled to the motor 9 via the guiding tube 25. The guiding tube 25 transmits torque from the motor 9 to the chuck 2. Thus, the guiding tube 25 is revolving in a “with rotation” operation mode.
[0037]
[0038] The environment 41 can be a typical hollow space within the housing 3 which has a volume significantly larger than the pneumatic chamber 27, e.g., areas around the motor 9, electronic components. The environment 41 can be connected via vents 42 to space outside the housing 3. The environment 41 may be connected to or be equal to the environment 37 in contact with the frontside of the hammer-piston 28.
[0039]
[0040] The outlet-port 40 is arranged outside the guiding tube 25 and inside the power tool housing 3. A cross-section of the outlet-port 40 is approximately equal to the cross-section of the inlet-port 39, e.g., the cross-sections differ by less than 20%, e.g., less than 10%.
[0041] The exemplary valve 38 has a valve seat 46 and a valve member 47 as illustrated in the partial view of
[0042] A mechanical transmission linkage 53 operationally connects the valve member 47 with the operation mode selector switch 15. The mechanical transmission linkage 53 transmits a movement of the operation mode selector switch 15 into a movement of the valve member 47. The transmission linkage 53 can include rods, switching sleeves, cams, and other mechanical gear.
[0043]
[0044]
[0045] The valve 55 has a valve seat 64 arranged on an outer surface 65 of the housing 3. The valve seat 64 includes the opening 57. A seal 66 may surround the opening 57 on the outer surface 65. The operation mode selector switch 15 forms a valve member 67 connecting and disconnecting the opening 57 to the outlet-port 56. The exemplary operation mode selector switch 15 has a grip 22 and a body 68. The body 68 may be in the shape of a disk or a pad. A lower side 69 of the body 68 contacts via its lower side 69 the outer surface 65 of the housing 3. The operator can slide the body 68 on the housing 3 into different positions which correspond to selectable operation modes as described in previous embodiments. The operation mode selector switch 15 and its body may be rotatable around an axis or slidable along an axis. In a first position, the body 68 seals the opening 57 and thus setting the valve 55 in the “closed” operative state. In a second position, the body 68 does not cover or only partly covers the opening 57 and thus setting the valve 55 in the “open” operative state. A through hole 70 or cut-out may be formed into the body 68. One end of the through hole 70 is at the lower side 69 of the body 68, the other end forms the outlet-port 56. The through hole 70 is aligned with the opening 57 for the “open” operative state. Thus, an air path from the inlet-port 43 to the outlet-port 56 via the flange 59 and the operation mode selector switch 15 is established.
[0046] The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.