CRIMPING PLIERS, DIE HALF UNIT AND METHOD FOR THE ASSEMBLY
20220123514 · 2022-04-21
Inventors
Cpc classification
B25B7/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25B27/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to crimping pliers wherein a die comprises two die half units. The die half units each comprise a die half and a bearing body. The bearing body is supported in an associated bearing accommodation of a pliers jaw. The die halves are supported by a rotational bearing for being rotated about a crimping axis relative to the bearing body.
According to the invention it is possible to assemble and disassemble the bearing body of the die half unit to and from the bearing accommodation of the pliers jaw without the use of any tool. It is also possible that a latching or locking device is used for the assembly.
Claims
1. Crimping pliers comprising a die with a first die half unit supported on a first pliers jaw and a second die half unit supported on a second pliers jaw, wherein a) the first die half unit comprises a first die half and a first die half bearing formed by a first bearing body, which is supported in a first bearing accommodation of the first pliers jaw, the first die half being supported by a first rotational bearing for being rotated about a crimping axis relative to the first bearing body, the first die unit being designed and configured such that the first bearing body can be inserted in an insertion orientation into the first bearing accommodation, the first bearing body can be pivoted in the first bearing accommodation by a pivoting movement from the insertion orientation into a securing orientation wherein the first bearing body forms a positive engagement with the first bearing accommodation in the direction of the securing orientation, and the first bearing body of the first die half unit can be assembled and disassembled to and from the first bearing accommodation of the first pliers jaw without a use of a tool, and b) the second die half unit comprises a second die half and a second die half bearing formed by a second bearing body which is supported in a second bearing accommodation of the second pliers jaw, the second die half being supported by a second rotational bearing for being rotated about the crimping axis relative to the second bearing body, the second bearing body and the bearing accommodation being connected to each other by a latching or locking device, the second bearing body of the second die half unit can be assembled and disassembled to and from the second bearing accommodation of the second pliers jaw without a use of a tool, c) the crimping pliers being designed and configured such that the first bearing body cannot be transferred into the insertion orientation when the crimping pliers are completely assembled without at least partially disassembling the crimping pliers.
2. The crimping pliers of claim 1, wherein the second bearing body and the second bearing accommodation are connected to each other by a holding device designed and configured for connecting the second bearing body and the second bearing accommodation a) by a latching connection when inserting the second bearing body into the second bearing accommodation and b) by a locking connection against an exit of the second bearing body from the second bearing accommodation.
3. The crimping pliers of claim 1, wherein the second bearing accommodation comprises a recess which is limited by the second pliers jaw and a counter-holding element, the counter-holding element being movable between a) a holding position wherein the second bearing body is blocked by the counter-holding element from an exit from the recess and b) a release position wherein the second bearing body is able to exit from the recess.
4. The crimping pliers of claim 3, wherein the counter-holding element comprises an inclined surface being inclined relative to an insertion direction for inserting the second bearing body into the second bearing accommodation so that due to assembly forces applied to the second bearing body at the inclined surface a force biases the counter-holding element which induces a movement of the counter-holding element into a release position.
5. The crimping pliers of claim 3, wherein the counter-holding element comprises an inclined surface being inclined relative to a removal direction for removing the second bearing body from the second bearing accommodation so that due to disassembly forces applied to the second bearing body at the inclined surface a force biases the counter-holding element which induces a movement of the counter-holding element into a release position.
6. The crimping pliers of claim 3, wherein the counter-holding element comprises a transverse surface which has an orientation transverse to an insertion direction for inserting the second bearing body into the second bearing accommodation.
7. The crimping pliers of claim 3, wherein the counter-holding element comprise a transverse surface which has an orientation transverse to a removal direction for removing the second bearing body from the second bearing accommodation.
8. The crimping pliers of claim 3, wherein the counter-holding element is guided for being displaced relatively to the second pliers jaw and the counter-holding element is supported by a holding spring on the second pliers jaw.
9. The crimping pliers of claim 3, wherein a crimping force is supported by the second bearing body in the second bearing accommodation on the second pliers jaw and a removal force is supported by the counter-holding element.
10. The crimping pliers of claim 9, wherein the counter-holding element is made of plastic.
11. The crimping pliers of claim 1, wherein the first bearing accommodation is a bearing lug, the cross-section of the bearing lug comprising an edge opening which forms a narrowing of the bearing lug, the first bearing body comprises a bearing cross-section which is supported in the bearing lug and which in a direction transverse to the insertion orientation has an insertion extension and in a direction transverse to the securing orientation has a securing extension, the securing extension being larger than the narrowing of the bearing lug so that in the securing orientation the first bearing body is secured against an exit from the bearing lug and the insertion extension being smaller than the narrowing of the bearing lug so that it is possible to insert the first bearing body in the insertion orientation into the bearing lug.
12. The crimping pliers of claim 11, wherein the first bearing body comprises a cylinder segment portion and a flattening.
13. The crimping pliers of claim 11, wherein the first die half unit and the second die half unit have the same designs.
14. A die half unit comprising a) a die half and b) a die half bearing comprising a bearing body, c) a rotational bearing by which the die half is supported for being rotated about a crimping axis relative to the bearing body, d) the bearing body comprising both da) a bearing cross-section which has a securing extension in a direction transvers to a securing orientation and has an insertion extension transvers to an insertion orientation, the securing extension being larger than the insertion extension and db) a latching or locking element by which the bearing body can be latched or locked with a counter-holding element of a bearing accommodation.
15. A method for an assembly of crimping pliers comprising a die with a first die half unit supported on a first pliers jaw and a second die half unit supported on a second pliers jaw, wherein a) the first die half unit comprises a first die half and a first die half bearing formed by a first bearing body, which is supported in a first bearing accommodation of the first pliers jaw, the first die half being supported by a first rotational bearing for being rotated about a crimping axis relative to the first bearing body, the first die unit being designed and configured such that the first bearing body can be inserted in an insertion orientation into the first bearing accommodation, the first bearing body can be pivoted in the first bearing accommodation by a pivoting movement from the insertion orientation into a securing orientation wherein the first bearing body forms a positive engagement with the first bearing accommodation in the direction of the securing orientation, and the first bearing body of the first die half unit can be assembled and disassembled to and from the first bearing accommodation of the first pliers jaw without a use of a tool, and b) the second die half unit comprises a second die half and a second die half bearing formed by a second bearing body which is supported in a second bearing accommodation of the second pliers jaw, the second die half being supported by a second rotational bearing for being rotated about the crimping axis relative to the second bearing body, the second bearing body and the bearing accommodation being connected to each other by a latching or locking device, the second bearing body of the second die half unit can be assembled and disassembled to and from the second bearing accommodation of the second pliers jaw without a use of a tool, c) the crimping pliers being designed and configured such that the first bearing body cannot be transferred into the insertion orientation when the crimping pliers are completely assembled without at least partially disassembling the crimping pliers, d) the method comprising the following method steps: da) inserting the first bearing body in the insertion orientation into the first bearing accommodation; db) pivoting the first bearing body into the securing orientation; dc) inserting the second bearing body into the second bearing accommodation and dd) locking or latching the second bearing body in the second bearing accommodation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0054] In the following, the invention is further explained and described with respect to preferred exemplary embodiments illustrated in the drawings.
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DETAILED DESCRIPTION
[0072] In the description of the Figures and in the Figures in same cases the same reference numbers are used for components and parts of the same which at least partially have corresponding designs and/or functions. Here, these components are partly distinguished from each other by the additional letter a, b, . . . . Then, reference is made to these components with the reference numbers with or without the additional letter a, b, . . . which then refers to one single component, a plurality of components labeled in this way or all of the components labeled with the reference number.
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[0074] The crimping pliers comprise a fixed hand lever 2 which is fixedly connected to a fixed pliers jaw 3. Furthermore, the crimping pliers 1 comprise a moveable hand lever 4. The moveable hand lever 4 can be pivoted from the open position of
[0075] The drive mechanism 5 provides a suitable transmission with a gear ratio of the movement and forces from the hand levers 2, 4 to the pliers jaws 3, 6. Here, the drive mechanism 5 might be embodied as any drive mechanism known from the prior art. Preferably, the drive mechanism 5 is a toggle level mechanism 7,
[0076] For one possible embodiment of the toggle lever mechanism 7 the movable pliers jaw 6 is directly supported for being pivoted by a pivot joint on the fixed pliers jaw 3 (respectively a fixed pliers body which forms both the fixed pliers jaw 3 and also the fixed hand lever 2). The moveable hand lever 4 is linked by a pivot bearing 8 to the movable pliers jaw 6. Furthermore, an end region of a pressure lever 10 is linked by a toggle joint 9 to the movable hand lever 4. The other end region of the pressure lever 10 is linked by a pivot bearing to the fixed hand lever 2 (or to a fixed pliers body forming the fixed pliers jaw 3 and the fixed hand lever 2). Between the pivot bearing 8 and the toggle joint 9 the fixed hand lever 2 forms a first toggle lever 11 whereas the pressure lever 10 forms the second toggle lever 12.
[0077] The drawing plane of
[0078] A die 14 is held by the pliers jaws 3, 6. The die 14 comprises two die half units 15a, 15b. The die half units 15 each comprise a bearing body 16 and a die half 17. The die halves 17 each form die half contours which limit a die accommodation 18. The workpiece can be introduced into the die accommodation 18. During the crimping process the workpiece is crimped in the die accommodation 18 between the die contours of the die halves 17. This is provided by a relative movement of the die halves 17 along the crimping axis 19.
[0079] The orientation of the crimping axis 19 changes during the crimping process relatively to the pliers jaws 3, 6. For that purpose the bearing bodies 16 of the die half units 15 together with bearing accommodations 20 of the pliers jaws 3, 6 form die half bearings 21. The die half bearings 21 provide a pivoting degree of freedom between the bearing bodies 16 and the associated pliers jaw 3, 6 about a pivot axis 22 having an orientation vertical to the pliers head plane 13.
[0080] The die halves 17 each comprise a guiding protrusion 23 on one side adjacent to the die accommodation 18 and a guiding recess 24 on the other side adjacent to the die accommodation 18. The guiding protrusion 23a of the die half 17a is received in the guiding recess 24b of the other die half 17b under the provision of a guiding effect. In a corresponding way the guiding protrusion 23b of the die half 17b is received in the guiding recess 24a of the die half 17a under the provision of a guiding effect. In this way on both sides from the die accommodation 18 a guidance of the die halves 17 parallel to the crimping axis 19 is provided so that during the crimping process an orientation of the die halves 17a, 17b relative to each other according to the demands is upheld.
[0081] A connection of the bearing body 16 to the associated die half 17 is provided by means of a rotational bearing 25 in a way such that the die half 17 can be rotated relative to the bearing body 16 about the crimping axis 19.
[0082] Due to the die half bearing 21 the bearing body 16 has only one pivoting degree of freedom about the pivot axis 22 relative to the associated pliers jaw 3, 6. Due to the rotational bearing 25 the die half 17 only has one rotational degree of freedom about the crimping axis 19 relative to the bearing body 16. Finally, due to the guidance by the guiding protrusions 23 and the guiding recesses 24 the two die halves 17 only have one translational degree of freedom along the crimping axis 19. Due to the coupling of the two die halves 17 by this guidance the die halves 17 can only be rotated in common about the crimping axis 19.
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[0086] The guidance blocks a relative movement of the die halves 17 relative to each other along the surface normal of the ribs 31, 32. An additional guidance between the die halves 17 is provided by the guidance of the guiding protrusions 23 in the guiding recesses 24.
[0087] For the embodiment shown in
[0088] For the embodiment shown in
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[0090] The bearing body 16 comprises a stud-shaped protrusion 37 which attaches to a supporting surface 38. In the end region facing away from the supporting surface 38 the protrusion 37 comprises a circumferential groove 39. The stud-shaped protrusion 37 can be inserted into an accommodating bore 78 initiating from the front surface 29 of the die half 17 and is guided in the accommodating bore 78 for rotating about the crimping axis 19 for the establishment of a rotational bearing 25. In the state inserted in this way into the die half 17 the bearing body 16 is secured on the die half 17 by a securing ring or any other securing element 77 against an undesired re-exit. The securing ring or the securing element 77 is accommodated in the circumferential groove 29 of the bearing body 16 and is supported on a supporting surface provided by the die half 17. The die half 17 is accordingly captured between securing element 77 in the circumferential groove 39 and the supporting surface 38 (cp.
[0091] In the cross-sectional view of
[0092] In a direction transverse to an insertion orientation 43 the bearing cross-section 40 comprises an insertion extension 44 which is defined by the flattening 41. Instead, the bearing cross-section 40 comprises a securing extension 46 in a direction transverse to a securing orientation 45. The securing extension 46 is larger than the insertion extension 44. Here, the securing extension 46 might correspond to the diameter of the cylinder segment portion 42. For a securing orientation 45 differing from that of
[0093] In the sectional view shown in
[0094] On the side facing away from the protrusion 37 the holding element 51 comprises a transverse surface 54, the transverse surface 54 having an orientation transverse to the longitudinal axis of the protrusion 37. Also on the side facing towards the protrusion 37 the holding element 51 comprises a transverse surface 55 of this type. However, in the outer end region the transverse surface 55 continues to an inclined surface 56 which again via a rounded nose 57 continues into the transverse surface 55. In the region of the transverse surface 55 the nose 57 establishes an undercut 58. In the region of the undercut 58 a latching recess or locking recess 59 is formed for providing a latching or locking effect.
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[0096] The edge opening 60 is slightly larger than the insertion extension 44 of the bearing cross-section 40 of the bearing body 16. Accordingly, it is possible to introduce the bearing body 16 in its insertion orientation 43 through the edge opening 60 into the bearing accommodation 20 with a movement along the insertion orientation 43. For avoiding a re-exit of the bearing body 16 from the bearing accommodation 20 the bearing body 16 is pivoted from the insertion orientation 43 of
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[0098] Within the frame of the present description this type of connecting the bearing cross-section 40 of
[0099] A second variant for the connection or bearing can be seen from
[0100] A counter-holding element 63 is guided for being displaced in a locking or latching direction 64 relative to the moveable pliers jaw 6. Preferably, the latching or locking direction 64 has an orientation transverse to the longitudinal axis of the protrusion 37 or transverse to the crimping axis 19. The guidance of the counter-holding element 63 is here provided by two studs 65, 66 which are held by the pliers jaw 6 and which are guided in an elongate hole 67 of the counter-holding element 63. Due to the given constructional space for the shown embodiment the studs 65, 66 have different diameters so that here the guiding elongate hole 67 comprises subsections with different widths corresponding to the different diameters of the studs 65, 66.
[0101] The counter-holding element 63 comprises an actuation surface 68 which is freely accessible for the user from the outside of the crimping pliers 1. By means of actuation forces manually applied by the user on the actuation surface 68 it is possible to move the counter-locking element 63 between a locking position and a released position. Preferably, the actuation can be induced by the user by biasing the actuation surface 68 with the end portion of the thumb which might even be the case when the hand is positioned on at least one of the hand levers 2, 4.
[0102] The counter-holding element 63 is biased by the holding spring 69 from the released position of
[0103] Together with the counter-holding element 63 (here the counter-holding nose 70) the pliers jaw 6 forms the bearing accommodation 20. When the counter-holding element 63 is in the released position of
[0104] An insertion force applied by the user on the bearing body 16 is converted by the inclined surface 72 into a force component which acts opposite to the bias of the counter-holding element 63 by the holding spring 69. A sufficient insertion force can so lead to the automatic movement of the counter-holding element 63 from the holding position towards the released position for successively freeing the entry into the bearing accommodation 20. When with the entry of the bearing body 16 the end position in the bearing accommodation 20 has been reached, the counter-holding element 63 snaps back into the holding position due to the bias by the holding spring 69. Accordingly, for this embodiment a holding device 74 for inserting the bearing cross-section 47 into the bearing accommodation 20 is embodied as a latching device whereas the holding device 74 forms a locking device 76 against a removal of the bearing cross-section 47 from the bearing accommodation 20, the removal only being allowed when manually moving the counter-holding element 63 from the holding position into the released position.
[0105] In the case that for a modification also the transverse surfaces 55, 71 are embodied as inclined surfaces, it is also possible to allow an unlatching of the connection between the bearing cross-section 47 and the bearing accommodation 20.
[0106] The connection of the bearing body 16 and the bearing accommodation 20 of the pliers jaw 6 is in the frame of the present description also denoted as “second variant”. For the second variant, the connection or bearing is preferably not exclusively provided between the pliers jaw 6 and the bearing body 16. Instead, at least one additional component embodied at the counter-holding element 63 is required for the provision of the connection or bearing. For a modified embodiment, it is however also possible that the counter-holding element 63 is integrally formed by the pliers jaw 6 or the bearing body 16, e.g. by forming a holding nose as an integral, elastically supported component of the pliers jaw 6 or the bearing body 16.
[0107] It is generally possible that (differing from the shown embodiment) the connection of the die 14 to the fixed pliers jaw 3 is provided by the holding device 74 whereas the connection to the moveable plies jaw 6 is provided by the bearing cross-section 40 having the flattening 41.
[0108] It is possible that the bearing cross-section 37 is arranged between two bearing cross-sections 40 so that for the connection according to the first variant a symmetric support is possible in the region of the two bearing cross-section 40 (cp.
[0109] Many variations and modifications may be made to the preferred embodiments of the invention without departing substantially from the spirit and principles of the invention. All such modifications and variations are intended to be included herein within the scope of the present invention, as defined by the following claims.