PRESS BRAKE
20220118502 · 2022-04-21
Assignee
Inventors
- Hideki OKADA (Kobe-shi, JP)
- Yoshihiro UETAKE (Kobe-shi, JP)
- Takumi WADA (Kobe-shi, JP)
- Kristof TYVAERT (Gullegem, BE)
- Alexander CORNELUS (Gullegem, BE)
Cpc classification
B21D5/02
PERFORMING OPERATIONS; TRANSPORTING
B21D5/0218
PERFORMING OPERATIONS; TRANSPORTING
B21D37/02
PERFORMING OPERATIONS; TRANSPORTING
B21D5/0272
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
There is provided a press brake (1) that, if subjecting a workpiece (90) having non-uniform thickness to bending, can efficiently give uniform curvature to the workpiece (90). The press brake (1) includes: a die (2) supporting the workpiece (90); a punch supporting member (4) arranged so as to be opposed to the die (2); a moving mechanism (5) that moves the punch supporting member (4) relative to the die (2); a punch (3) that is supported by the punch supporting member (4), is opposed to the die (2) or the workpiece (90) in a relative movement direction of the punch supporting member (4), and includes punch elements (3a) lined up in a direction orthogonal to the relative movement direction; and punch element adjusting mechanisms that are disposed so as to correspond to the respective punch elements (3a) and adjusts positions of the punch elements (3a) relative to the punch supporting member (4) in the relative movement direction.
Claims
1. A press brake that performs bending with respect to a workpiece by a die and a punch, the press brake comprising: a die; a punch arranged so as to be opposed to the die and including punch elements lined up in a longitudinal direction of the die; a punch supporting member supporting the punch; a moving device that moves the punch supporting member relative to the die in an upper-lower direction; and position controllers that adjust positions of the punch elements relative to the punch supporting member in the upper-lower direction and change a shape of the punch, the shape is collection of the punch elements.
2. The press brake according to claim 1, further comprising overload preventing devices that allow movements of the punch elements in the upper-lower direction in case each of loads input to the punch elements exceeds a set value.
3. The press brake according to claim 2, wherein each of the overload preventing devices includes: a piece member coupled to the punch element, the load being transmitted to the piece member; a contact member that is in contact with the piece member from a lateral side; a biasing member that is supported by the punch supporting member, biases the contact member in such a direction that the contact member approaches the piece member, and restricts movement of the piece member in the upper-lower direction; and a load transmitting structure that transmits the load from the piece member to the biasing member and cancels the restriction of the movement of the piece member in the upper-lower direction.
4. The press brake according to claim 3, wherein: the load transmitting structure includes recessed-projecting strips lined up in the upper-lower direction on a contact surface of the piece member and recessed-projecting strips lined up in the upper-lower direction on a contact surface of the contact member, the recessed-projecting strips of the piece member and the recessed-projecting strips of the contact member being engaged with each other and extending in a direction intersecting with the upper-lower direction; and in case the load exceeds the set value, the piece member and the contact member are disengaged from each other.
5. The press brake according to claim 2, wherein: each of the overload preventing devices includes a piece member coupled to the punch element, the load being transmitted to the piece member; a contact member that is in contact with the piece member from a lateral side; and a biasing member that is supported by the punch supporting member and biases the contact member in such a direction that the contact member approaches the piece member; recessed-projecting strips are lined up in the upper-lower direction on a contact surface of the piece member, and recessed-projecting strips are lined up in the upper-lower direction on a contact surface of the contact member; the recessed-projecting strips of the piece member and the recessed-projecting strips of the contact member are engaged with each other and extend in a direction intersecting with the upper-lower direction; and in case the load exceeds the set value, the piece member and the contact member are disengaged from each other.
6. The press brake according to claim 2, further comprising a punch position locking device that transmits the load, input to the punch element, to the punch supporting member without through the overload preventing device in case the punch element is located at a predetermined position.
7. The press brake according to claim 6, wherein in case the punch element is located at an initial position of the punch element of the punch whose shape has not been changed by the position controllers, the punch position locking device transmits the load, input to the punch element, to the punch supporting member without through the overload preventing device.
8. The press brake according to claim 1, wherein: the position controllers are disposed for the respective punch elements; and each of the position controllers includes a screw member supported so as to be rotatable about an axis of the screw member, a drive division that rotates the screw member, and a holder that is threadedly engaged with the screw member, moves in the upper-lower direction in accordance with rotation of the screw member, and holds the punch element.
9. The press brake according to claim 8, wherein: the punch position locking device includes a lock member that is sandwiched and interposed between the punch supporting member and the holder in the upper-lower direction; and with the holder in contact with a lower end of the lock member, the load input to the punch element is transmitted to the punch supporting member without through the overload preventing device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] Hereinafter, an embodiment will be described with reference to the drawings. In the drawings, the same reference signs are used for the same or corresponding components, and the repetition of the same detailed explanation is avoided.
[0017]
[0018] The press brake 1 can perform multistage bending with respect to the workpiece 90 that is long and wide as above. For example, a circular tube body, such as a skin of an aircraft body portion, having a relatively large diameter can be produced from the workpiece 90. Then, the press brake 1 according to the present embodiment can give a bent shape having uniform curvature in a longitudinal direction to not only the workpiece 90 having uniform thickness but also the workpiece 90 having non-uniform thickness in the longitudinal direction or the width direction without additional work, such as placing of shims. Moreover, the press brake 1 can individually adjust pressing forces applied to respective portions of the workpiece 90. In other words, the shape of a punch can be arbitrarily and timely changed by adjusting the positions of punch elements 3a corresponding to the respective portions of the workpiece 90. Therefore, not only a bent shape having uniform curvature but also a three-dimensional bent shape, such as a shape having curvature that changes in the longitudinal direction or the width direction, can be formed. The configuration of the press brake 1 will be described below in detail.
[0019] The press brake 1 mainly includes a die 2, a punch 3, a punch supporting member 4, a moving device 5, and punch element adjusting mechanisms 10. In other words, the punch element adjusting mechanisms are position controllers 10. It is publicly known that in the press brake 1, the punch 3 moves relative to the die 2 in an opposing direction that is a direction in which the punch 3 is opposed to the die 2. In the present embodiment, the opposing direction, i.e., a relative movement direction is a typical upper-lower direction, but does not have to be a complete upper-lower direction and may be inclined. The punch 3 and the punch supporting member 4 supporting the punch 3 are arranged above the die 2. An upper surface of the die 2 is a workpiece supporting surface that supports the workpiece 90, and a lower surface of the punch 3 is a workpiece pressing surface that presses the workpiece 90. In the present embodiment, the die 2 is fixedly placed on a floor, and the punch 3 is movable. However, the die 2 may be movable instead of or in addition to the punch 3. Moreover, a positional relation among the punch 3, the punch supporting member 4, and the die 2 is not limited to the above. For example, the punch and the punch supporting member 4 may be set under the die 2.
[0020] The moving mechanism 5 moves the punch supporting member 4 and the punch 3, supported by the punch supporting member 4, relative to the die 2. As one example, the moving mechanism 5 includes: a hydraulic cylinder fixedly placed on the floor and including a rod directed in the upper-lower direction; and an electromagnetic valve that controls supply of pressure oil to the hydraulic cylinder and discharge of the pressure oil from the hydraulic cylinder. The moving mechanism 5 does not have to include the hydraulic cylinder and may include, for example, an electric servo. To be specific, the moving mechanism 5 may include a known actuator, such as the above.
[0021] To realize bending with respect to the workpiece 90 that is wide, the die 2 is formed long in one horizontal direction. In other words, one horizontal direction is one direction orthogonal to the upper-lower direction that is the relative movement direction. A groove 2a that extends in the above horizontal direction and is open upward is formed on the upper surface of the die 2. A sectional shape of the groove 2a is not especially limited. One example of the sectional shape of the groove 2a is a V shape. The punch 3 is also formed long in the above horizontal direction so as to correspond to the die 2. Hereinafter, the above horizontal direction is referred to as a “mold longitudinal direction.” Moreover, a direction perpendicular to the mold longitudinal direction, which is one horizontal direction, and also to the relative movement direction, which is the upper-lower direction, is referred to as a “conveying direction.” The conveying direction is the direction orthogonal to the paper surface in
[0022] The punch 3 is comprised such that the punch elements 3a are arranged in the mold longitudinal direction. In other words, the punch 3 is divided into the punch elements 3a in the mold longitudinal direction. As shown in
[0023] As shown in
[0024] The lock member 19 includes an accommodating space 19a having a non-circular section, as one example, a rectangular section, that is open downward, and the screw member 11 is partially accommodated in the accommodating space 19a. As shown in the perspective view portion of
[0025]
[0026]
[0027] The control device 30 stores data that contains “OPERATION PROGRAM OF PUNCH ELEMENTS AND PRESS BRAKE” shown in
[0028] As also shown in
[0029] If the punch supporting member 4 moves downward after the above adjustment, the workpiece 90 receives most suitable punch strokes corresponding to the respective thicknesses right under the punch elements 3a without shims that fill thickness differences. Therefore, the workpiece 90 can be bent so as to have uniform curvature entirely in the width direction, and additional work of placing the shims is unnecessary. Thus, work efficiency of the bending improves, and quality improves.
[0030] When performing the above bending, there may be a deviation between ideal shape data and an actual workpiece shape dimension at least within a tolerance range. Moreover, in the workpiece 90, in case there is an extremely thicker thickness difference between a portion corresponding to one of the punch elements 3a and a portion corresponding to its adjacent punch element 3a, a high load acts on one of these two punch elements 3a. By a series of such situations, excessively high reaction force may be input to a certain punch element 3a from the workpiece 90.
[0031] Therefore, the press brake 1 includes an overload preventing mechanism 20 that, even if excessively high reaction force is input to the punch element 3a, releases such overload from the punch element adjusting mechanism 10 and makes another portion receive the overload. The overload preventing mechanism 20 is, in other words, overload preventing device 20. With this, the punch element adjusting mechanism 10 is protected. In addition, the press brake 1 includes a punch position locking mechanism 26 that releases the overload from not only the punch element adjusting mechanism 10 but also the overload preventing mechanism 20 under a predetermined condition. The punch position locking mechanism 26 is, in other words, punch position locking device 26. Even if excessively high reaction force is input to the punch element 3a, the overload is received by the punch supporting member 4 by the action of the punch position locking mechanism 26. Hereinafter, the configuration for countermeasures against the overload will be described.
[0032] As shown in
[0033] As one example, the piece member 21 is formed in a cube shape. A lower surface of the piece member 21 is coupled to an upper surface of the punch element adjusting mechanism 10, especially an upper surface of the screw member 11. The piece member 21 does not work in association with the rotation of the screw member 11 but is mechanically coupled to the screw member 11 such that a load acting on the screw member 11 from below is transmitted upward. In the present embodiment, two assemblies each comprised by the contact member 22 and the biasing members 23 are disposed. Among two pairs of opposing surfaces of the piece member 21 having the cube shape, the two contact members 22 respectively contact a pair of opposing surfaces that are a conveying direction upstream surface and a conveying direction downstream surface. The piece member 21 is sandwiched by contact surfaces of the two contact members 22 from upstream and downstream sides in the conveying direction. To be specific, among four side surfaces of the piece member 21, two surfaces facing the upstream and downstream sides in the conveying direction are contact surfaces that contact the respective contact members 22.
[0034] If focusing on one contact member 22 and the piece member 21 including one contact surface that contacts the contact member 22, recessed-projecting strips 21a are lined up in the upper-lower direction on the contact surface of the piece member 21, and recessed-projecting strips 22a are lined up in the upper-lower direction on the contact surface of the contact member 22. The recessed-projecting strips 21a of the piece member 21 and the recessed-projecting strips 22a of the contact member 22 are engaged with each other and extend in a direction, in other words, in a direction intersecting with the conveying direction that is a normal direction of the contact surface, intersecting with the upper-lower direction. The upper-lower direction, in other words, relative movement direction. In the present embodiment, the “direction intersecting with the upper-lower direction and the conveying direction” is a direction orthogonal to both the upper-lower direction and the conveying direction, i.e., the “direction intersecting with the upper-lower direction (and the conveying direction)” is the mold longitudinal direction. As one example, the recessed-projecting strips 21a and 22a are formed such that V-shaped mountain shapes and V-shaped valley shapes are lined up in the upper-lower direction. The contact surface of the piece member 21 and the contact surface of the contact member 22 are engaged with each other such that the mountain shape of one of the piece member 21 and the contact member 22 is fitted in the valley shape of the other of the piece member 21 and the contact member 22. In the drawings, for convenience sake, a gap is formed between the piece member 21 and the contact member 22. However, actually, the contact member 22 tightly contacts the piece member 21.
[0035] The contact member 22 is movable in the conveying direction, but the movement of the contact member 22 in the upper-lower direction is restricted. The biasing member 23 applies biasing force to a surface of the contact member 22 in such a direction that the contact member 22 approaches the piece member 21, the surface being opposite to the contact surface the contact member 22. The biasing member 23 is supported by a retainer 24 that is not movable relative to the punch supporting member 4 in the conveying direction. The retainer 24 is arranged at an opposite side of the piece member 21 across the contact member 22 in the conveying direction. The biasing member 23 is disposed in a space between the retainer 24 and the contact member 22. The biasing member 23 may be realized by any part or any structure as long as the biasing member 23 can generate the biasing force that pushes the contact member 22 back in case the contact member is about to move toward the retainer 24. In the present embodiment, the biasing member 23 is realized by stacking disc springs. A method of arranging the disc springs (for example, whether the disc springs are arranged in series or in parallel) is not especially limited. A shaft-shaped holding tool 25 extending in the conveying direction is disposed between the retainer 24 and the contact member 22. By inserting the holding tool 25 into the disc springs, the disc springs are held by the holding tool 25 so as to be stacked in the conveying direction.
[0036] The punch position locking mechanism 26 transmits the load, input to the punch element 3a, to the punch supporting member 4 without through the overload preventing mechanism 20. The punch position locking mechanism 26 includes the holder 13 and the lock member 19. The lock member 19 works as a member constituting the punch element adjusting mechanism 10 and also works as a member constituting the punch position locking mechanism 26.
[0037] The following will be described with reference to
[0038] As above, the overload input to the punch element 3a, the holder 13, and the screw member 11 is received or absorbed by the overload preventing mechanism 20, especially, the biasing members 23. Therefore, the punch element adjusting mechanism 10, in the present embodiment, the drive division 12 and the screw threadedly-engaged portion between the holder 13 and the screw member 11, can be protected. In the punch element adjusting mechanism 10, the screw member 11 and the holder 13 move upward together with the punch element 3a and the piece member 21, but the positions of the drive division 12 and the lock member 19 relative to the punch supporting member 4 do not change. A driven pulley of the transmission mechanism 12b is disposed on the screw member 11 so as to rotate integrally with the screw member 11 and allow the movement of the screw member 11 in the axial direction. As one example, the driven pulley may be splined to the screw member 11. With this, the electric motor 12a can be supported by the punch supporting member 4 or the lock member 19 fixed to the punch supporting member 4.
[0039] If the overload preventing mechanism 20 operates, the upper-lower direction position of the punch element 3a is moved upward from an initial position by the distance of the upward movement of the piece member 21. The press brake 1 may include an overload preventing operation sensor 39 that detects the operation of the overload preventing mechanism 20 (see
[0040] The following will be described with reference to
[0041] Unlike during the operation of the overload preventing mechanism 20, the overload input to the punch element 3a is released from the punch element adjusting mechanism 10 and the overload preventing mechanism 20 and is received by the punch supporting member 4. With this, if the punch element 3a is located at the upper limit position, the overload preventing mechanism 20 can be protected. Or, in case the forming needs to be performed by applying to the workpiece 90 a load that exceeds an upper limit load receivable by the overload preventing mechanism 20, this function can be activated.
[0042] The functionality of the elements disclosed herein may be implemented using circuitry or processing circuitry which includes general purpose processors, special purpose processors, integrated circuits, ASICs (“Application Specific Integrated Circuits”), conventional circuitry and/or combinations thereof which are configured or programmed to perform the disclosed functionality. Processors are considered processing circuitry or circuitry as they include transistors and other circuitry therein. The processor may be a programmed processor which executes a program stored in a memory. In the disclosure, the circuitry, units, or means are hardware that carry out or are programmed to perform the recited functionality. The hardware may be any hardware disclosed herein or otherwise known which is programmed or configured to carry out the recited functionality. When the hardware is a processor which may be considered a type of circuitry, the circuitry, means, or units are a combination of hardware and software, the software being used to configure the hardware and/or processor.
[0043] The foregoing has described the embodiment, but the above configuration is merely one example. Modifications, additions, and/or eliminations may be suitably made.